Consumeables Catalog - Lincoln Electric
Consumeables Catalog - Lincoln Electric Consumeables Catalog - Lincoln Electric
STICK (SMAW) ELECTRODE Excalibur ® Key Features Designed for all-position welding of 2.25% chromium, 1% molybdenum low alloy steels Premium arc performance Square coating burn-off Easy strike, re-strike and slag removal Capable of exceeding AWS minimum requirements of 620 MPa (90 ksi) tensile strength after 8 hours of stress-relieving at 690°C (1275°F) 42 ı THE LINCOLN ELECTRIC COMPANY 9018-B3 MR® Low Alloy, Low Hydrogen • AWS E9018-B3 H4R DIAMETERS / PACKAGING Diameter Length 8 lb (3.6 kg) Easy Open Can in (mm) in (mm) 24 lb (10.9 kg) Master Carton 3/32 1/8 5/32 (2.4) (3.2) (4.0) 12 (300) 14 (350) 14 (350) ED032884 Typical Applications 2.25% chromium, 1% molybdenum steels Power generation Conformances AWS A5.5/A5.5M: 2006 ASME SFA-A5.5: CWB/CSA W48-06: Welding Positions All, except vertical down 10 lb (4.5 kg) Easy Open Can 30 lb (13.6 kg) Master Carton ED032885 Petrochemical Pressure vessels Process piping E9018-B3 H4R E9018-B3 H4R E6218-B3 25 lb (11.3 kg) Easy Open Can ED032887 50 lb (22.7 kg) Easy Open Can ED032888 ED032889 MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006 Yield Strength (2) Tensile Strength Elongation Charpy V-Notch J (ft•lbf) MPa (ksi) MPa (ksi) % @ -40°C (-40°F) Requirements - AWS E9018-B3 H4R Typical Results 530 (77) min. 620 (90) min. 17 min. Not Specified (3) Stress-Relieved 1 hr @ 690°C (1275°F) 595-605 (86-88) 705-715 (102-104) 20-23 57-72 (42-53) Stress-Relieved 8 hrs @ 690°C (1275°F) (4) 530-580 (77-84) 650-685 (94-99) 20-24 43-107 (32-79) DEPOSIT COMPOSITION (1) – As Required per AWS A5.5/A5.5M: 2006 %C %Mn %Si %P Requirements - AWS E9018-B3 H4R 0.05-0.12 0.90 max. 0.80 max. 0.03 max. Typical Results (3) 0.07-0.1 0.65-0.79 0.39-0.49 ≤0.01 %S %Cr %Mo Diffusible Hydrogen (mL/100g weld metal) Requirements - AWS E9018-B3 H4R 0.03 max. 2.00-2.50 0.90-1.20 4.0 max. Typical Results (3) ≤0.01 2.21-2.46 1.03-1.13 2-4 TYPICAL OPERATING PROCEDURES Polarity Current (Amps) (5) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm) DC+ 60-110 85-160 110-210 AC 65-120 90-170 115-220 (1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 16. (4) Industry Specific Data (Not AWS Requirement). (5) Preferred polarity is listed first.
DIAMETERS / PACKAGING Diameter Length 10 lb (4.5 kg) Easy Open Can in (mm) in (mm) 30 lb (13.6 kg) Master Carton 3/32 (2.4) 14 (350) ED032602 1/8 (3.2) 14 (350) ED032603 5/32 (4.0) 14 (350) 3/16 (4.8) 14 (350) MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006 50 lb (22.7 kg) Easy Open Can ED030868 ED030869 ED030870 ED030871 TYPICAL OPERATING PROCEDURES Current (Amps) Polarity 3/32 in (2.4 mm) 1/8 in(3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm) DC+ 70-110 90-160 130-210 180-300 (1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 16. Excalibur ® Typical Applications High strength steel, such as HY-80, HY-90 and ASTM A514 Cross country pipe repair DC welding Conformances AWS A5.5/A5.5M: 2006 ASME SFA-A5.5: ABS: CWB/CSA W48-06: E9018M H4R E9018M H4R E9018M H4R E6218-M H4R (9018M H4R) Yield Strength (2) MPa (ksi) Tensile Strength MPa (ksi) Elongation % STICK (SMAW) ELECTRODE 9018M MR® AWS E9018M H4R • Low Alloy, Low Hydrogen Key Features Designed to produce weld deposits with 620 MPa (90 ksi) tensile strength Premium arc performance Square coating burn-off Easy strike and re-strike Effortless slag removal Welding Positions All, except vertical down Charpy V-Notch J (ft•lbf) @ -50°C (-60°F) Requirements - AWS E9018M H4R 540-620 (78-90) min. 620 (90) min. 24 min. 27 (20) min. Typical Results (3) - As-Welded 540-620 (78-90) 620-705 (90-102) 24-37 27-122 (20-90) DEPOSIT COMPOSITION (1) – As Required per AWS A5.5/A5.5M: 2006 %C %Mn %Si %P %S Requirements - AWS E9018M H4R 0.10 max. 0.60-1.25 0.80 max. 0.03 max. 0.03 max. Typical Results (3) 0.04-0.07 0.90-1.10 0.30-0.50 0.01-0.02 ≤ 0.01 %Ni %Cr %Mo Diffusible Hydrogen (mL/100g weld deposit) Requirements - AWS E9018M H4R 1.40-1.80 0.15 max. 0.35 max. 4.0 max. Typical Results (3) 1.50-1.80 0.05-0.12 0.25-0.35 1-3 WELDING CONSUMABLES CATALOG ı 43
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STICK (SMAW) ELECTRODE<br />
Excalibur ®<br />
Key Features<br />
Designed for all-position welding of 2.25%<br />
chromium, 1% molybdenum low alloy steels<br />
Premium arc performance<br />
Square coating burn-off<br />
Easy strike, re-strike and slag removal<br />
Capable of exceeding AWS minimum<br />
requirements of 620 MPa (90 ksi) tensile<br />
strength after 8 hours of stress-relieving<br />
at 690°C (1275°F)<br />
42 ı THE LINCOLN ELECTRIC COMPANY<br />
9018-B3 MR®<br />
Low Alloy, Low Hydrogen • AWS E9018-B3 H4R<br />
DIAMETERS / PACKAGING<br />
Diameter Length 8 lb (3.6 kg) Easy Open Can<br />
in (mm) in (mm) 24 lb (10.9 kg) Master Carton<br />
3/32<br />
1/8<br />
5/32<br />
(2.4)<br />
(3.2)<br />
(4.0)<br />
12 (300)<br />
14 (350)<br />
14 (350)<br />
ED032884<br />
Typical Applications<br />
2.25% chromium,<br />
1% molybdenum steels<br />
Power generation<br />
Conformances<br />
AWS A5.5/A5.5M: 2006<br />
ASME SFA-A5.5:<br />
CWB/CSA W48-06:<br />
Welding Positions<br />
All, except vertical down<br />
10 lb (4.5 kg) Easy Open Can<br />
30 lb (13.6 kg) Master Carton<br />
ED032885<br />
Petrochemical<br />
Pressure vessels<br />
Process piping<br />
E9018-B3 H4R<br />
E9018-B3 H4R<br />
E6218-B3<br />
25 lb (11.3 kg)<br />
Easy Open Can<br />
ED032887<br />
50 lb (22.7 kg)<br />
Easy Open Can<br />
ED032888<br />
ED032889<br />
MECHANICAL PROPERTIES (1) – As Required per AWS A5.5/A5.5M: 2006<br />
Yield Strength (2) Tensile Strength Elongation<br />
Charpy V-Notch<br />
J (ft•lbf)<br />
MPa (ksi) MPa (ksi) % @ -40°C (-40°F)<br />
Requirements - AWS E9018-B3 H4R<br />
Typical Results<br />
530 (77) min. 620 (90) min. 17 min. Not Specified<br />
(3)<br />
Stress-Relieved 1 hr @ 690°C (1275°F) 595-605 (86-88) 705-715 (102-104) 20-23 57-72 (42-53)<br />
Stress-Relieved 8 hrs @ 690°C (1275°F) (4) 530-580 (77-84) 650-685 (94-99) 20-24 43-107 (32-79)<br />
DEPOSIT COMPOSITION (1) – As Required per AWS A5.5/A5.5M: 2006<br />
%C %Mn %Si %P<br />
Requirements - AWS E9018-B3 H4R 0.05-0.12 0.90 max. 0.80 max. 0.03 max.<br />
Typical Results (3) 0.07-0.1 0.65-0.79 0.39-0.49 ≤0.01<br />
%S %Cr %Mo Diffusible Hydrogen (mL/100g weld metal)<br />
Requirements - AWS E9018-B3 H4R 0.03 max. 2.00-2.50 0.90-1.20 4.0 max.<br />
Typical Results (3) ≤0.01 2.21-2.46 1.03-1.13 2-4<br />
TYPICAL OPERATING PROCEDURES<br />
Polarity<br />
Current (Amps)<br />
(5) 3/32 in (2.4 mm) 1/8 in (3.2 mm) 5/32 in (4.0 mm)<br />
DC+ 60-110 85-160 110-210<br />
AC 65-120 90-170 115-220<br />
(1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 16. (4) Industry Specific Data (Not AWS Requirement). (5) Preferred polarity is listed first.
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