Consumeables Catalog - Lincoln Electric

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APPENDIX Aluminum Typical Operating Procedures for Aluminum MIG Welding TYPICAL OPERATING PROCEDURES FOR GROOVE WELDING Metal Thickness (in) Weld Position (1) 1/16 F F 1/8 F, V, H F, V, H, O 3/16 F, V, H F, V, H O F, V H, O 1/4 F F V, H O F, V O, H 3/8 F F V, H O F, V O, H 3/4 F F V, H, O F V, H, O Edge Preparation (2) A G A G B F F H H C-90° F F F H H C-90° F F F H H C-60° F F E E 386 ı THE LINCOLN ELECTRIC COMPANY Joint Spacing (in) Weld Passes None 3/32 0 - 3/32 3/16 0 - 1/16 0 - 1/16 0 - 1/16 3/32 - 3/16 3/16 0 - 3/32 0 - 3/32 0 - 3/32 0 - 3/32 1/8 - 1/4 1/4 0 - 3/32 0 - 3/32 0 - 3/32 0 - 3/32 1/4 - 3/8 3/8 0 - 3/32 0 - 1/8 0 - 1/16 0 - 1/16 0 - 1/16 TYPICAL OPERATING PROCEDURES FOR GROOVE WELDING Metal Thickness (4) (in) Weld Position (1) Weld Passes (5) 1/8 F, V, H O 3/16 F V, H O 1/4 F V, H O 3/8 F V, H O 3/4 F V, H O 1 1 1 1 1 1 1 1 1 1 3 3 4 4-6 10 1 1 1 1 1F, 1R 1 2F 2 3 1F, 1R 2 3F, 1R 3F, 1R 2 - 3 4 - 6 1F, 1R 2F, 1R 3F, 1R 5F, 1R 4 8 - 10 3F, 1R 4F, 1R 8F, 1R 3F, 3R 6F, 6R Electrode Diameter (in) 0.030 - 3/64 0.030 0.030 - 3/64 3/64 0.030 - 3/64 0.030 - 3/64 3/64 - 1/16 3/64 3/64 - 1/16 1/16 1/16 1/16 3/32 1/16 1/16 Electrode Diameter (in) 0.030 0.030 0.030 - 3/64 0.030 - 3/64 0.030 - 3/64 3/64 3/64 3/64 - 1/16 3/64 3/64 - 1/16 3/64 - 1/16 3/64 3/64 - 1/16 3/64 - 1/16 3/64 - 1/16 1/16 1/16 1/16 1/16 1/16 1/16 3/32 3/32 1/16 1/16 1/16 DC+ Current (3) (Amps) 125 - 150 110 - 130 115 - 140 180 - 210 130 - 175 130 - 190 170 - 240 170 - 210 190 - 220 240 - 300 190 - 240 200 - 240 360 - 380 260 - 310 275 - 310 (1) F - Flat, V = Vertical, H = Horizontal, O = Overhead. (2) See joint designs on page 322. (3) For 5XXX series wires, use a welding current on the high side of the range and an arc voltage in the lower portion of the range. For 1XXX, and 4XXX series wires, use the lower currents and higher arc voltages. (4) Metal thickness of 3/4 in or greater for fillet welds sometimes employs a double vee bevel of 50° or greater included vee with 3/32 in to 1/8 in land thickness on the abutting member. (5) Number of weld passes and electrode consumption given for weld on one side only.
DC+ Current (3) (Amps) 70 - 110 70 - 110 120 - 150 110 - 135 130 - 175 140 - 180 140 - 175 140 - 185 130 - 175 175 - 200 185 - 225 165 - 190 180 - 200 175 - 225 170 - 200 225 - 290 210 - 275 190 - 220 200 - 250 210 - 290 190 - 260 340 - 400 325 - 375 240 - 300 270 - 330 230 - 280 Arc Votlage (3) (Volts) 20 - 24 19 - 23 20 - 24 22 - 26 21 - 25 22 - 26 24 - 28 23 - 27 24 - 28 26 - 29 24 - 27 25 - 28 26 - 30 25 - 20 25 - 29 Arc Votlage (3) (Volts) 15 - 20 15 - 20 20 - 24 19 - 23 22 - 26 23- 2 7 23 - 27 23 - 27 23 - 27 24 - 28 24 - 29 25 - 29 25 - 29 25 - 29 25 - 29 26 - 29 26 - 29 26 - 29 26 - 29 26 - 29 26 - 29 26 - 31 26 - 31 26 - 30 26 - 30 26 - 30 Argon Gas Flow (cfh) 25 25 30 30 35 35 60 35 60 40 40 45 60 40 60 50 50 55 80 50 80 60 60 80 60 80 Arc Travel Speed (ipm/pass) 25 - 45 25 - 45 24 - 30 18 - 28 24 - 30 24 - 30 24 - 30 24 - 30 25 - 35 24 - 30 24 - 30 25 - 35 25 - 35 24 - 30 25 - 40 20 - 30 24 - 35 24 - 30 25 - 40 24 - 30 25 - 40 14 - 20 16 - 20 24 - 30 16 - 24 16 - 24 APPENDIX Aluminum Typical Operating Procedures for Aluminum MIG Welding Argon Gas Flow (cfh) 30 30 40 30 35 45 40 45 60 50 60 85 60 70 85 Arc Travel Speed (ipm/pass) 24 - 30 24 - 30 24 - 30 24 - 30 24 - 30 24 - 30 24 - 30 24 - 30 24 - 30 18 - 25 24 - 30 24 - 30 18 - 25 24 - 30 24 - 30 Approx. Electrode Consump. (lb/100 ft) 1.5 2 2 3 4 5 5 8 10 6 8 10 10 12 12 16 18 20 20 35 50 50 70 75 70 75 Approx. Electrode Consump. (5) (lb/100 ft) 2 2 2 4.5 4.5 4.5 7 7 7 17 17 17 66 66 66 WELDING CONSUMABLES CATALOG ı 387
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
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Detailed Table of Contents Aluminum
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Catalog User Guide 4 7 8 9 10 11 12
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INTRODUCTION 12 ı THE LINCOLN ELEC
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INTRODUCTION Q Lot Certifications C
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INTRODUCTION Disclaimers 16 ı THE
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STICK (SMAW) ELECTRODE Fleetweld ®
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STICK (SMAW) ELECTRODE Jetweld ® H
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STICK (SMAW) ELECTRODE Excalibur ®
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STICK (SMAW) ELECTRODE Jet-LH ® Lo
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Notes 46 ı
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperArc® Typical
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MIG (GMAW) WIRE SuperArc® Capable
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TIG (GTAW) CUT LENGTHS Lincoln® Ty
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MIG (GMAW) & TIG (GTAW) CONSUMABLES
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METAL-CORED WIRE Metalshield ® Mil
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Structural Welding Code Seismic Sup
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METAL-CORED WIRE Metalshield ® Mil
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METAL-CORED WIRE Metalshield ® Low
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METAL-CORED CONSUMABLES Notes 80 ı
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FLUX-CORED SELF-SHIELDED (FCAW-S) W
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FLUX-CORED GAS-SHIELDED (FCAW-G) WI
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SUBMERGED ARC (SAW) FLUX Lincolnwel
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Lincolnweld ® Features the chemica
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) CONSUMABLES Not
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STICK (SMAW) ELECTRODE Excalibur®
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MIG (GMAW) WIRE Blue Max® Stainles
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MIG (GMAW) WIRE Blue Max ® Stainle
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TIG (GTAW) CUT LENGTHS Lincoln® St
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TIG (GTAW) CUT LENGTHS Lincoln® St
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METAL-CORED (GMAW-C) WIRE Outershie
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HARDFACING STICK (SMAW) ELECTRODE W
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HARDFACING METAL-CORED GAS-SHIELDED
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HARDFACING METAL-CORED (GMAW-C) WIR
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HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING METAL-CORED SUBMERGED AR
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HARDFACING SUBMERGED ARC (SAW) FLUX
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HARDFACING SUBMERGED ARC (SAW) FLUX
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MIG (GMAW) WIRE SuperGlaze Aluminum
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SuperGlaze ® MIG (GMAW) WIRE Alumi
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TIG (GTAW) CUT LENGTHS SuperGlaze A
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ALUMINUM & CAST IRON CONSUMABLES No
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PIPELINER ® STICK (SMAW) ELECTRODE
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Pipeliner® Welding Positions All P
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PIPELINER ® FLUX-CORED SELF-SHIELD
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES EN and ISO
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Agency Approvals NOTE: Approvals ar
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PIPELINER ® CONSUMABLES Notes 318
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Power Generation & Nuclear Lincoln
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BATCH | STICK (SMAW) ELECTRODE Exca
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE Blue Max®
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BATCH | MIG (GMAW) WIRE Blue Max®
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Page 358 and 359: PACKAGING Tubes, Cans & Cartons 5 l
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Page 362 and 363: PACKAGING Spools A SPOOLS Wire Type
Page 364 and 365: PACKAGING Coils, Boxes & Bags COILS
Page 366 and 367: PACKAGING Drums & Pails DRUMS Wire
Page 368 and 369: PACKAGING Storage & Handling Stick
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Page 374 and 375: APPENDIX AWS Classification System
Page 382 and 383: APPENDIX Stick Electrode Types of C
Page 384 and 385: APPENDIX Submerged Arc Fluxes Flux
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Page 390 and 391: APPENDIX Aluminum Typical Joint Des
Page 392 and 393: APPENDIX Innershield® Wire Selecti
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Page 406 and 407: APPENDIX Safety Guidelines Diesel e
Page 408 and 409: APPENDIX Safety Guidelines ARC RAYS
Page 410 and 411: APPENDIX Safety Guidelines CYLINDER
Page 412 and 413: APPENDIX Safety Guidelines The gase
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Page 416: THE LINCOLN ELECTRIC COMPANY 22801
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