Consumeables Catalog - Lincoln Electric
Consumeables Catalog - Lincoln Electric Consumeables Catalog - Lincoln Electric
APPENDIX AWS Classification System Submerged Arc (SAW) Flux & Electrode Mild & Low Alloy Steel - Per AWS A5.17/A5.17M: 1997 and AWS A5.23/A5.23M: 2007 FXPX-ECMXXK-HZ FXPX-ECXXX-HZ 376 ı THE LINCOLN ELECTRIC COMPANY Classification Designators per AWS A5.17 & A5.23 Designates a flux. If followed by the letter “S,” the flux is a crushed slag or a blend of crushed slag with unused (virgin) flux. Designates the minimum tensile strength in ksi when multiplied by 10 of the weld metal deposited with the flux and some classification of electrode. Designates the condition of heat treatment in which the tests were conducted: “A” is for as-welding and “P” is for postweld heat treated. Indicates the temperature in °F at or above which the weld metal meets the requirement for Charpy V-Notch impact toughness of 27 J (20 ft•lbf). Two digits are used for test temperatures of -100°F or lower. The letter “E” at the beginning of each classification stands for electrode. The letter “C” will follow the “E” if it is a composite electrode. Indicates whether the electrode is L – low manganese, M – medium manganese or H – high manganese. The classification is based upon low dilution weld metal obtained with a particular flux. The numerical suffix refers to the approximate carbon content in hundredths of one percent. Indicates that the electrode is made from a heat of silicon-killed steel. Optional supplemental diffusible hydrogen designator (H4, H8, H16) in mL of diffusible hydrogen per 100 grams of weld metal. Classification Designators per AWS A5.23 Only Indicates the chemical composition of a solid electrode or the undiluted weld metal obtained with a composite electrode and particular flux. Usually a combination of letters, numbers and elements (see next page). MILD STEEL EXAMPLES F7A6-EM12K is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the as-welded condition, will have a tensile strength of 70,000 to 95,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at -60°F when produced with an EM12K electrode under the conditions called for in this specification. The absence of an “S” in the second position indicates that the flux being used is a virgin flux. F7P4-EC1 is a complete designation for a flux-composite electrode combination when the trade name of the electrode used in the classification is indicated as well. It refers to a virgin flux that will produce weld metal with that electrode which, in the postweld heat treated condition, will have a tensile strength of 70,000 to 95,000 psi and Charpy V-Notch energy of at least 20 ft•lbf at -40°F under the conditions called for in this specification. LOW ALLOY STEEL EXAMPLES F9P0-EB3-B3 is a complete designation for a flux-electrode combination. It refers to a flux that will produce weld metal which, in the postweld heat treated condition, will have a tensile strength of 90,000 to 110,000 psi and Charpy V-Notch impact strength of at least 20 ft•lbf at 0°F when produced with an EB3 electrode under the conditions called for in this specification. The composition of the weld metal will meet the requirements for a B3 designation.
APPENDIX AWS Classification System The electrode classification identifies the chemical composition of the electrode. The following paragraphs highlight the differences between these electrodes and electrode groups and indicate typical applications. Mild Steel Electrodes EL8, EL8K, EL12, EM11K, EM12, EM12K, EM13K, EM14K, EM15K, EH10K, EH11K, EH12K and EH14 – Carbon steel electrodes which vary from one another in their carbon, manganese, and silicon contents. EM14K electrodes also contain small additions of titanium, although they are considered carbon steel electrodes. Low Alloy Electrodes EA1, EA2, EA3, EA3K, and EA4 (C-Mo Steel) – Similar to the medium manganese and high manganese carbon steel electrodes shown above except that 0.5% molybdenum is added. EB1, EB2, EB2H, EB3, EB5, EB6, EB6H, EB8, and EB9 (Cr-Mo Steel) – Produce weld metal containing between 0.5% and 10% chromium and between 0.5% and 1% molybdenum. The letter “R” when added as a suffix to the EB2 or EB3 electrode classification or to the B2 or B3 weld metal designation is an optional supplemental designator indicating that the electrode will meet the reduced residual limits necessary to meet “X” factor requirements for step cooling applications. Since all Cr-Mo weld deposits will air harden in still air, both preheat and postweld heat treatment (PWHT) are required for most applications. EB9 is a 9% Cr-I % Mo electrode modified with niobium (columbium) and vanadium designed to provide improved creep strength, and oxidation and corrosion resistance at elevated temperatures. Submerged Arc (SAW) Flux & Electrode Classification Descriptions for AWS A5.17 & A5.23 ENi1, ENi1K, ENi2, and ENi3 (Ni Steel) – Designed to produce weld metal with increased strength without being hardenable or with increased notch toughness at temperatures as low as -100°F (-73°C) or lower. They have been specified with nickel contents which fall into three nominal levels of 1 % Ni, 2.5% Ni, and 3.5% Ni. ENi4, ENi5, EFl, EF2, and EF3 (Ni-Mo Steel) – Contain between 0.5% and 2% nickel and between 0.25% and 0.5% molybdenum. EF4, EF5, and EF6 (Cr-Ni-Mo Steel) - A combination of Cr, Ni, and Mo develop the strength levels and notch toughness required for a number of high-strength, low-alloy or micro-alloyed structural steels. EM2, EM3, and EM4 (High-Strength, Low Alloy Steel) – May contain a combination of Cr, Ni, Mo, Ti, Zr and Al. EW (Weathering Steel) – Designed to produce weld metal that matches the corrosion resistance and the coloring of the ASTM weathering-type structural steels. These special properties are achieved by the addition of about 0.5% copper to the weld metal. EG (General Low-Alloy Steel) – Indicates that the electrode is of a general classification. It is general because not all of the particular requirements specified for each of the other classifications are specified for this classification. WELDING CONSUMABLES CATALOG ı 377
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APPENDIX<br />
AWS Classification System<br />
The electrode classification identifies the chemical<br />
composition of the electrode. The following paragraphs<br />
highlight the differences between these electrodes and<br />
electrode groups and indicate typical applications.<br />
Mild Steel Electrodes<br />
EL8, EL8K, EL12, EM11K, EM12, EM12K, EM13K,<br />
EM14K, EM15K, EH10K, EH11K, EH12K and EH14 –<br />
Carbon steel electrodes which vary from one another in<br />
their carbon, manganese, and silicon contents. EM14K<br />
electrodes also contain small additions of titanium,<br />
although they are considered carbon steel electrodes.<br />
Low Alloy Electrodes<br />
EA1, EA2, EA3, EA3K, and EA4 (C-Mo Steel) –<br />
Similar to the medium manganese and high<br />
manganese carbon steel electrodes shown above<br />
except that 0.5% molybdenum is added.<br />
EB1, EB2, EB2H, EB3, EB5, EB6, EB6H, EB8, and<br />
EB9 (Cr-Mo Steel) – Produce weld metal containing<br />
between 0.5% and 10% chromium and between<br />
0.5% and 1% molybdenum.<br />
The letter “R” when added as a suffix to the EB2 or EB3<br />
electrode classification or to the B2 or B3 weld metal<br />
designation is an optional supplemental designator<br />
indicating that the electrode will meet the reduced<br />
residual limits necessary to meet “X” factor<br />
requirements for step cooling applications.<br />
Since all Cr-Mo weld deposits will air harden in still<br />
air, both preheat and postweld heat treatment (PWHT)<br />
are required for most applications.<br />
EB9 is a 9% Cr-I % Mo electrode modified with<br />
niobium (columbium) and vanadium designed to<br />
provide improved creep strength, and oxidation<br />
and corrosion resistance at elevated temperatures.<br />
Submerged Arc (SAW) Flux & Electrode<br />
Classification Descriptions for AWS A5.17 & A5.23<br />
ENi1, ENi1K, ENi2, and ENi3 (Ni Steel) – Designed<br />
to produce weld metal with increased strength<br />
without being hardenable or with increased notch<br />
toughness at temperatures as low as -100°F<br />
(-73°C) or lower. They have been specified with<br />
nickel contents which fall into three nominal levels<br />
of 1 % Ni, 2.5% Ni, and 3.5% Ni.<br />
ENi4, ENi5, EFl, EF2, and EF3 (Ni-Mo Steel) –<br />
Contain between 0.5% and 2% nickel and between<br />
0.25% and 0.5% molybdenum.<br />
EF4, EF5, and EF6 (Cr-Ni-Mo Steel) - A<br />
combination of Cr, Ni, and Mo develop the strength<br />
levels and notch toughness required for a number<br />
of high-strength, low-alloy or micro-alloyed<br />
structural steels.<br />
EM2, EM3, and EM4 (High-Strength, Low Alloy<br />
Steel) – May contain a combination of Cr, Ni, Mo,<br />
Ti, Zr and Al.<br />
EW (Weathering Steel) – Designed to produce<br />
weld metal that matches the corrosion resistance<br />
and the coloring of the ASTM weathering-type<br />
structural steels. These special properties are<br />
achieved by the addition of about 0.5% copper to<br />
the weld metal.<br />
EG (General Low-Alloy Steel) – Indicates that the<br />
electrode is of a general classification. It is general<br />
because not all of the particular requirements<br />
specified for each of the other classifications are<br />
specified for this classification.<br />
WELDING CONSUMABLES CATALOG ı 377