Consumeables Catalog - Lincoln Electric

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PIPELINER ® CONSUMABLES Electrode Selection Guide ELECTRODE SELECTION GUIDE Products AWS Classification 312 ı THE LINCOLN ELECTRIC COMPANY Low Strength High Strength
Pipeliner ® LH-D Welding - Helpful Hints Pipeliner ® LH-D80, LH-D90 and LH-D100 are low hydrogen, high deposition electrodes specially designed for the vertical down welding of pipe. They are recommended for fill and cap pass welding of up to X70, X80 and X90 pipe, as well as pipe repair and hot tapping applications. For low diffusible hydrogen, high productivity and operator appeal — choose Pipeliner ® LH-D electrodes. Use Recommended Starting and Stopping Techniques Porosity can be the result of incorrect starting or stopping techniques. Refer to Diagram #2 and #5 below. TYPICAL OPERATING PROCEDURES Polarity 3.2 mm (1/8 in) Current (Amps) 4.0 mm (5/32 in) 4.5 mm (11/64 in) DC+ 120 - 170 170 - 250 200 - 300 Direction of Travel Decrease Current 0-10° 12 o’ clock 6 o’ clock 0-10° Switch to Push Angle 3 o’ clock 0-10° 1.6mm (1⁄16”) Max. Arc Length 0-10° Welding Guidelines Diagram 0-10° Increase Current 2 4 PIPELINER ® CONSUMABLES LH-D80/90/100 STARTING THE ARC Touch start tapered tip in weld crater. BEAD CONTOUR WRONG Narrow gap 3 5 Welding Guidelines Make Sure Operating Procedures are Correct Pipeliner ® LH-D electrodes recommended operating ranges are in the table below. Do Not Re-Strike Electrode If arc does not initiate on first try, discard electrode and start with a new one. Technique Tips for Weld Positions 12 o’clock Decreased current and rod angle will reduce spatter. 3 o’clock Increased current will help hold weld puddle up. 6 o’clock A push angle and weave will help flatten bead. Use the Recommended Weaving Technique Weaving too wide can cause undercutting and slag entrapment. Use a maximum weave width of approximately 2 times electrode diameter. Refer to Diagram #3 below for directions. RIGHT Correct gap 0-10° WEAVE WIDTH Recommended maximum weave width is 2X diameter of electrode. Electrode diameter BREAKING THE ARC RIGHT WRONG NOTE 1: This table indicates common welding electrodes by API 5L pipe grade. Final product selection should be project specific. The specific electrode recommendation depends on project specifications, including strength overmatch and minimum toughness requirements. For help in selecting the appropriate consumables and other technical questions, please contact our Pipe Welding Application Group at +1.866.635.4709 or email appengr@lincolnelectric.com. NOTE 2: Please note that the welding consumable recommendations in this table are based on weld metal strength matching the nominal pipe strength based upon API 5L minimum requirements. Recommended consumables in this chart are based upon these standards and not actual strength of pipe. WELDING CONSUMABLES CATALOG ı 313
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
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Detailed Table of Contents Aluminum
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Catalog User Guide 4 7 8 9 10 11 12
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INTRODUCTION 12 ı THE LINCOLN ELEC
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INTRODUCTION Q Lot Certifications C
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INTRODUCTION Disclaimers 16 ı THE
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STICK (SMAW) ELECTRODE Fleetweld ®
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STICK (SMAW) ELECTRODE Jetweld ® H
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STICK (SMAW) ELECTRODE Excalibur ®
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STICK (SMAW) ELECTRODE Jet-LH ® Lo
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Notes 46 ı
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperArc® Typical
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MIG (GMAW) WIRE SuperArc® Capable
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TIG (GTAW) CUT LENGTHS Lincoln® Ty
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MIG (GMAW) & TIG (GTAW) CONSUMABLES
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METAL-CORED WIRE Metalshield ® Mil
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Structural Welding Code Seismic Sup
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METAL-CORED WIRE Metalshield ® Mil
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METAL-CORED WIRE Metalshield ® Low
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METAL-CORED CONSUMABLES Notes 80 ı
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SUBMERGED ARC (SAW) FLUX Lincolnwel
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Lincolnweld ® Features the chemica
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) CONSUMABLES Not
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STICK (SMAW) ELECTRODE Excalibur®
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MIG (GMAW) WIRE Blue Max® Stainles
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MIG (GMAW) WIRE Blue Max ® Stainle
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TIG (GTAW) CUT LENGTHS Lincoln® St
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TIG (GTAW) CUT LENGTHS Lincoln® St
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METAL-CORED (GMAW-C) WIRE Outershie
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HARDFACING STICK (SMAW) ELECTRODE W
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HARDFACING METAL-CORED GAS-SHIELDED
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HARDFACING METAL-CORED (GMAW-C) WIR
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HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING METAL-CORED SUBMERGED AR
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Page 282 and 283: MIG (GMAW) WIRE SuperGlaze Aluminum
Page 288 and 289: SuperGlaze ® MIG (GMAW) WIRE Alumi
Page 290 and 291: TIG (GTAW) CUT LENGTHS SuperGlaze A
Page 292 and 293: ALUMINUM & CAST IRON CONSUMABLES No
Page 294 and 295: PIPELINER ® STICK (SMAW) ELECTRODE
Page 304 and 305: Pipeliner® Welding Positions All P
Page 306 and 307: PIPELINER ® FLUX-CORED SELF-SHIELD
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Page 312 and 313: PIPELINER ® CONSUMABLES Electrode
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Page 318 and 319: Agency Approvals NOTE: Approvals ar
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Page 324 and 325: BATCH | STICK (SMAW) ELECTRODE Exca
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PACKAGING Coils, Boxes & Bags COILS
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PACKAGING Drums & Pails DRUMS Wire
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PACKAGING Storage & Handling Stick
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PACKAGING Storage & Handling Metal-
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PACKAGING Storage & Handling Submer
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APPENDIX AWS Classification System
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APPENDIX Stick Electrode Types of C
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APPENDIX Submerged Arc Fluxes Flux
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APPENDIX Submerged Arc Flux/Wire Se
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APPENDIX Aluminum Typical Operating
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APPENDIX Aluminum Typical Joint Des
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APPENDIX Innershield® Wire Selecti
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APPENDIX Agency Approvals NOTE: App
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APPENDIX Safety Guidelines Diesel e
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APPENDIX Safety Guidelines ARC RAYS
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APPENDIX Safety Guidelines CYLINDER
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APPENDIX Safety Guidelines The gase
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APPENDIX Notes
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THE LINCOLN ELECTRIC COMPANY 22801
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