Consumeables Catalog - Lincoln Electric
Consumeables Catalog - Lincoln Electric Consumeables Catalog - Lincoln Electric
HARDFACING METAL-CORED SUBMERGED ARC (SAW) ELECTRODE Lincore® 102W Roll Rebuilding - Metal-to-Metal Key Features Metal-cored wire which produces a tool steel deposit that retains hardness at high working temperatures Used for guide rolls, and work rolls Can also be used as the seat on blast furnace bells and hoppers 274 ı THE LINCOLN ELECTRIC COMPANY Typical Applications Caster rolls Recommended Flux Primary Flux (1) 802 Secondary Flux 801 DIAMETERS / PACKAGING Diameter 50 lb (22.7 kg) 600 lb (272 kg) Coil Speed-Feed ® in (mm) Drum 1/8 (3.2) ED018578 ED018581 5/32 (4.0) ED018582 MECHANICAL PROPERTIES (1) DEPOSIT COMPOSITION (1) Rockwell Hardness (R C ) 48-54 With Recommended Neutral Flux %C %Mn %Si %Cr %Mo %V %W 0.28 1.50 0.40 6.50 1.00 0.15 1.00 TYPICAL OPERATING PROCEDURES Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) 1/8 in (3.2 mm), DC+ 1-5/8 (40) 1.5 (60) 2.5 (100) 3.6 (140) 26 28 30 390 540 680 4.4 (9.8) 7.4 (16.4) 10.4 (23.0) 5/32 in (4.0 mm), DC+ 1-5/8 (40) 1.4 (55) 2.2 (85) 2.9 (115) 27 30 32 500 685 850 6.4 (14.2) 9.9 (21.9) 13.4 (29.6) IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. (1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (1) 802 and 860 standard flux are not sized for semiautomatic applications; however, they can be ordered in special sizing by contacting your Lincoln Electric representative.
HARDFACING METAL-CORED SUBMERGED ARC (SAW) ELECTRODE Lincore® IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED 102HC Roll Rebuilding - Metal-to-Metal Typical Applications Caster rolls Metal-cored wire with a higher carbon content than Lincore ® Key Features 102W Recommended Flux Will give a higher hardness tool steel deposit Primary Flux Deposit is “hot” [above 204°C (400°F)] machinable, for easy sizing after welding (1) 802 Secondary Flux 801 (1) 802 and 860 standard flux are not sized for semiautomatic applications; however, they can be ordered in special sizing by contacting your Lincoln Electric representative. DIAMETERS / PACKAGING Diameter 50 lb (22.7 kg) in (mm) Coil 3/32 (2.4) 1/8 (3.2) ED026085 MECHANICAL PROPERTIES (1) DEPOSIT COMPOSITION (1) Rockwell Hardness (R C ) 54 - 60 With Recommended Neutral Flux 600 lb (272 kg) Speed-Feed ® Drum ED026086 ED026087 %C %Mn %Si %Cr %Mo %V %W 0.40 2.10 1.60 6.70 1.60 0.20 1.30 TYPICAL OPERATING PROCEDURES Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) 3/32 in (2.4 mm), DC+ 1-1/2 (38) 1.7 (65) 3.0 (120) 4.4 (175) 24 28 31 240 400 500 2.8 (6.2) 5.2 (11.5) 7.6 (16.8) 1/8 in (3.2 mm), DC+ 1-5/8 (40) 1.5 (60) 2.5 (100) 3.6 (140) 26 28 30 390 540 680 4.4 (9.8) 7.4 (16.4) 10.4 (23.0) Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m 3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. (1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. WELDING CONSUMABLES CATALOG ı 275
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HARDFACING METAL-CORED SUBMERGED ARC (SAW) ELECTRODE<br />
Lincore®<br />
102W<br />
Roll Rebuilding - Metal-to-Metal<br />
Key Features<br />
Metal-cored wire which produces a tool steel<br />
deposit that retains hardness at high working<br />
temperatures<br />
Used for guide rolls, and work rolls<br />
Can also be used as the seat on blast furnace<br />
bells and hoppers<br />
274 ı THE LINCOLN ELECTRIC COMPANY<br />
Typical Applications<br />
Caster rolls<br />
Recommended Flux<br />
Primary Flux (1)<br />
802<br />
Secondary Flux<br />
801<br />
DIAMETERS / PACKAGING<br />
Diameter 50 lb (22.7 kg)<br />
600 lb (272 kg)<br />
Coil<br />
Speed-Feed ® in (mm)<br />
Drum<br />
1/8 (3.2)<br />
ED018578 ED018581<br />
5/32 (4.0)<br />
ED018582<br />
MECHANICAL PROPERTIES (1)<br />
DEPOSIT COMPOSITION (1)<br />
Rockwell Hardness (R C )<br />
48-54<br />
With Recommended Neutral Flux<br />
%C %Mn %Si %Cr %Mo %V %W<br />
0.28 1.50 0.40 6.50 1.00 0.15 1.00<br />
TYPICAL OPERATING PROCEDURES<br />
Diameter, Polarity<br />
Wire Feed Speed Voltage Approx. Current Deposition Rate<br />
ESO - in (mm)<br />
m/min (in/min) (Volts)<br />
(Amps)<br />
kg/hr (lb/hr)<br />
1/8 in (3.2 mm), DC+<br />
1-5/8 (40)<br />
1.5 (60)<br />
2.5 (100)<br />
3.6 (140)<br />
26<br />
28<br />
30<br />
390<br />
540<br />
680<br />
4.4 (9.8)<br />
7.4 (16.4)<br />
10.4 (23.0)<br />
5/32 in (4.0 mm), DC+<br />
1-5/8 (40)<br />
1.4 (55)<br />
2.2 (85)<br />
2.9 (115)<br />
27<br />
30<br />
32<br />
500<br />
685<br />
850<br />
6.4 (14.2)<br />
9.9 (21.9)<br />
13.4 (29.6)<br />
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED<br />
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.<br />
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.<br />
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.<br />
(1) 802 and 860 standard flux are not sized for semiautomatic applications; however, they can be ordered in special sizing by<br />
contacting your <strong>Lincoln</strong> <strong>Electric</strong> representative.