Consumeables Catalog - Lincoln Electric
Consumeables Catalog - Lincoln Electric Consumeables Catalog - Lincoln Electric
HARDFACING METAL-CORED SUBMERGED ARC (SAW) ELECTRODE Lincore® Build-Up Key Features 30-S Intended for build-up before final overlay, and as a final surface for metal-to-metal wear with moderate impact For automatic and semiautomatic operation on mild and low alloy steels Good resistance to cross checking Unlimited deposit thickness with proper preheat and interpass temperatures and procedures DIAMETERS / PACKAGING Diameter 50 lb (22.7 kg) in (mm) Coil 3/32 (2.4) ED011200 1/8 (3.2) ED015889 DEPOSIT COMPOSITION (1) 6 Layers - Under 801 or 802 6 Layers - Under 860 260 ı THE LINCOLN ELECTRIC COMPANY Typical Applications For Build-up Tractor rollers Trunnions IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m 3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. Idlers Crane wheels Recommended Flux Primary Flux 801 For Hardfacing Shafts Track rails Idlers Secondary Flux (1) 802, 860 (1) 802 and 860 standard flux are not sized for semiautomatic applications; however, they can be ordered in special sizing by contacting your Lincoln Electric representative. 600 lb (272 kg) Speed-Feed ® Drum ED011199 ED015891 MECHANICAL PROPERTIES (1) Rockwell Hardness (R ) C 6 Layers - Under 801 or 802 Flux 6 Layers - Under 860 Flux 27 27 %C %Mn %Si %Mo 0.11 0.11 TYPICAL OPERATING PROCEDURES Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) 3/32 in (2.4 mm), DC+ 1-1/2 (38) 1.5 (60) 3.0 (120) 4.6 (180) 26 27 28 220 360 500 2.7 (6.0) 5.2 (11.5) 7.7 (17.0) 1/8 in (3.2 mm), DC+ 1-5/8 (40) 1.3 (50) 2.0 (80) 2.8 (110) 27 28 28 310 450 600 3.4 (7.5) 6.4 (14.0) 9.1 (20.0) (1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. 2.5 2.7 0.40 0.60 0.50 0.50
Typical Applications Drill stems Recommended Flux Primary Flux (1) 802 Secondary Flux 803 (1) 802 and 860 standard flux are not sized for semiautomatic applications; however, they can be ordered in special sizing by contacting your Lincoln Electric representative. DIAMETERS / PACKAGING Diameter 300 lb (136 kg) Speed-Feed ® in (mm) Drum 3/32 (2.4) ED025656 1/8 (3.2) Lincore® Key Features 32-S Metal-to-Metal, Build-Up Designed for build-up on 4140 drill stems in the deep hole drilling industry For automatic and semiautomatic operation on mild and low alloy steels Good resistance to cross checking Unlimited deposit thickness with proper preheat and interpass temperatures and procedures 600 lb (272 kg) Speed-Feed ® Drum ED025131 MECHANICAL PROPERTIES (1) Rockwell Hardness (R ) C 2 Layers 2 Layers on 4140 Steel Under 802 Flux Under 803 Flux Under 802 Flux Under 803 Flux 28 24 33 32 DEPOSIT COMPOSITION (1) 2 Layers w/ 802 2 Layers w/ 803 On 4140 Steel 2 Layers w/ 802 2 Layers w/ 803 %C %Mn %Si %Cr %Mo %Ni 0.05 0.04 0.13 0.11 2.20 2.50 2.11 2.31 TYPICAL OPERATING PROCEDURES Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) 1.9 (75) 25 350 3.4 (7.5) 3/32 in (2.4 mm), DC+ 2.5 (100) 25 400 4.5 (10.0) 1-1/2 (38) 3.3 (130) 25 460 5.9 (13.0) 4.2 (165) 25 510 7.5 (16.5) 1.3 (50) 28 370 3.9 (8.5) 1/8 in (3.2 mm), DC+ 2.5 (100) 28 540 7.9 (17.5) 1-5/8 (40) 3.2 (125) 28 630 9.6 (21.1) 3.8 (150) 28 720 11.8 (26.0) IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. (1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. 0.60 0.33 0.51 0.24 1.80 1.80 1.63 1.57 0.33 0.35 0.30 0.29 0.07 0.08 0.09 0.10 WELDING CONSUMABLES CATALOG ı 261
- Page 212 and 213: MIG (GMAW) WIRE Blue Max® Stainles
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Typical Applications<br />
Drill stems<br />
Recommended Flux<br />
Primary Flux (1)<br />
802<br />
Secondary Flux<br />
803<br />
(1) 802 and 860 standard flux are not sized for semiautomatic applications; however, they can be ordered in special sizing by<br />
contacting your <strong>Lincoln</strong> <strong>Electric</strong> representative.<br />
DIAMETERS / PACKAGING<br />
Diameter 300 lb (136 kg)<br />
Speed-Feed ® in (mm)<br />
Drum<br />
3/32 (2.4)<br />
ED025656<br />
1/8 (3.2)<br />
Lincore®<br />
Key Features<br />
32-S<br />
Metal-to-Metal, Build-Up<br />
Designed for build-up on 4140 drill stems<br />
in the deep hole drilling industry<br />
For automatic and semiautomatic operation<br />
on mild and low alloy steels<br />
Good resistance to cross checking<br />
Unlimited deposit thickness with proper<br />
preheat and interpass temperatures and<br />
procedures<br />
600 lb (272 kg)<br />
Speed-Feed ® Drum<br />
ED025131<br />
MECHANICAL PROPERTIES (1)<br />
Rockwell Hardness (R ) C<br />
2 Layers 2 Layers on 4140 Steel<br />
Under 802 Flux Under 803 Flux Under 802 Flux Under 803 Flux<br />
28 24 33 32<br />
DEPOSIT COMPOSITION (1)<br />
2 Layers w/ 802<br />
2 Layers w/ 803<br />
On 4140 Steel<br />
2 Layers w/ 802<br />
2 Layers w/ 803<br />
%C %Mn %Si %Cr %Mo %Ni<br />
0.05<br />
0.04<br />
0.13<br />
0.11<br />
2.20<br />
2.50<br />
2.11<br />
2.31<br />
TYPICAL OPERATING PROCEDURES<br />
Diameter, Polarity<br />
Wire Feed Speed Voltage Approx. Current Deposition Rate<br />
ESO - in (mm)<br />
m/min (in/min) (Volts)<br />
(Amps)<br />
kg/hr (lb/hr)<br />
1.9 (75)<br />
25<br />
350<br />
3.4 (7.5)<br />
3/32 in (2.4 mm), DC+<br />
2.5 (100)<br />
25<br />
400<br />
4.5 (10.0)<br />
1-1/2 (38)<br />
3.3 (130)<br />
25<br />
460<br />
5.9 (13.0)<br />
4.2 (165)<br />
25<br />
510<br />
7.5 (16.5)<br />
1.3 (50)<br />
28<br />
370<br />
3.9 (8.5)<br />
1/8 in (3.2 mm), DC+<br />
2.5 (100)<br />
28<br />
540<br />
7.9 (17.5)<br />
1-5/8 (40)<br />
3.2 (125)<br />
28<br />
630<br />
9.6 (21.1)<br />
3.8 (150)<br />
28<br />
720<br />
11.8 (26.0)<br />
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED<br />
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.<br />
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.<br />
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.<br />
0.60<br />
0.33<br />
0.51<br />
0.24<br />
1.80<br />
1.80<br />
1.63<br />
1.57<br />
0.33<br />
0.35<br />
0.30<br />
0.29<br />
0.07<br />
0.08<br />
0.09<br />
0.10<br />
WELDING CONSUMABLES CATALOG ı 261
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