Consumeables Catalog - Lincoln Electric
Consumeables Catalog - Lincoln Electric Consumeables Catalog - Lincoln Electric
HARDFACING FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE Lincore® Severe Abrasion Key Features 60-O Deposits feature higher alloy levels than to resist both abrasion and moderate impact Can be used at temperatures up to 704°C (1300°F) To be used on carbon, low alloy, manganese, stainless steels and cast iron Deposit is limited to two layers 258 ı THE LINCOLN ELECTRIC COMPANY Typical Applications Bucket lips Crusher hammers Ore chutes Welding Positions Flat & Horizontal DIAMETERS / PACKAGING Diameter 25 lb (11.3 kg) 50 lb (22.7 kg) in (mm) Steel Spool Coil 0.045 (1.1) ED031131 1/16 (1.6) ED031132 5/64 (2.0) ED031133 ED019887 7/64 (2.8) ED019888 MECHANICAL PROPERTIES (1) DEPOSIT COMPOSITION (1) 2 Layers Open Arc 2 Layers w/ 803 Flux Rockwell Hardness (R C ) 55-60 IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Dozer blades Ripper teeth %C %Mn %Si %Al %Cr 4.2 4.8 TYPICAL OPERATING PROCEDURES Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) 0.045 in (1.1mm), DC+ 5.1 (200) 21 125 1.9 (4.1) 1 (25) 10.2 (400) 25 185 3.7 (8.2) 12.7 (500) 27 210 4.7 (10.3) 1/16 in (1.6 mm), DC+ 5.1 (200) 28 240 3.4 (7.6) 7/8 (22) 7.6 (300) 31 300 5.1 (11.2) 11.4 (450) 33 350 7.5 (16.6) 5/64 in (2.0 mm), DC+ 3.2 (125) 26 250 3.4 (7.4) 1-1/4 (32) 5.1 (200) 30 350 5.4 (12.0) 6.4 (250) 32 400 6.9 (15.1) 7/64 in (2.8 mm), DC+ 1.9 (75) 27 250 3.4 (7.4) 1-1/8 (30) 3.2 (125) 30 340 5.4 (11.9) With Recommended Neutral Fluxes 4.4 (175) 32 420 7.5 (16.5) 7/64 in (2.8 mm), DC+ 2.5 (100) 30 295 4.4 (9.6) 1-1/8 (30) 3.2 (125) 32 340 5.4 (11.9) 4.4 (175) 34 420 7.5 (16.5) 1.6 4.1 NOTE: Deposit thickness limit is two layers unless high travel speed is used to obtain very closely spaced check cracks. Many layers can be used with high travel speed and small bead sizes to ensure close-spaced check cracks. Lincore ® 60-0 deposit cross cracks (commonly called cross-checking) on cooling. This is desirable, since cross-cracking of the deposit relieves cooling stresses and prevents spalling. Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m 3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. (1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. 1.3 1.2 0.6 0.2 25.4 25.8
Typical Applications Screw augers Ore chutes and wearplates Crusher rolls Ripper teeth Welding Positions Flat & Horizontal DEPOSIT COMPOSITION (1) 1 Layer 2 Layers 4 Layers %C %Mn %Si %Cr 3.7 4.9 5.7 HARDFACING FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE 1.3 1.6 1.8 Lincore® 0.7 1.0 1.1 65-O Severe Abrasion Deposits include higher carbon and chrome levels than Lincore ® Key Features 60-O Recommended for use on wear plate, coal pulverizer rolls, earth engaging tools, and on slurry pipe and elbows To be used on carbon, low alloy, manganese, stainless steels and cast iron Limited to four layers DIAMETERS / PACKAGING Diameter 50 lb (22.7 kg) 500 lb (227 kg) Coil Speed-Feed ® in (mm) Drum 7/64 (2.8) ED026077 ED026083 MECHANICAL PROPERTIES (1) 1 Layer Rockwell Hardness (R ) C 2 Layers 4 Layers 57 60 64 TYPICAL OPERATING PROCEDURES Diameter, Polarity Wire Feed Speed Voltage Approx. Current Deposition Rate ESO - in (mm) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) 1.9 (75) 27 225 3.2 (7.0) 2.5 (100) 28 280 4.4 (9.6) 7/64 in (2.8 mm), DC+ 3.8 (150) 30 360 7.5 (16.6) 1-1/8 (30) 5.1 (200) 31 420 8.9 (19.7) 6.4 (250) 32 480 11.1 (24.4) 7.6 (300) 33 500 13.5 (29.8) 4 layers of Lincore 65-O Condition Rockwell Hardness C As-Welded 63 Aged at 1200°F (650°C) for 2 hours 56 Aged at 1400°F (760°C) for 2 hours 54 NOTE: Postweld heat treatment up to 1400°F (760°C) will not affect abrasion resistance very significantly, but will affect hardness to some extent. Typical results are shown above: IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. (1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. 19.9 26.2 30.8 WELDING CONSUMABLES CATALOG ı 259
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HARDFACING FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE<br />
Lincore®<br />
Severe Abrasion<br />
Key Features<br />
60-O<br />
Deposits feature higher alloy levels than to<br />
resist both abrasion and moderate impact<br />
Can be used at temperatures up to 704°C<br />
(1300°F)<br />
To be used on carbon, low alloy, manganese,<br />
stainless steels and cast iron<br />
Deposit is limited to two layers<br />
258 ı THE LINCOLN ELECTRIC COMPANY<br />
Typical Applications<br />
Bucket lips<br />
Crusher hammers<br />
Ore chutes<br />
Welding Positions<br />
Flat & Horizontal<br />
DIAMETERS / PACKAGING<br />
Diameter 25 lb (11.3 kg)<br />
50 lb (22.7 kg)<br />
in (mm)<br />
Steel Spool<br />
Coil<br />
0.045 (1.1)<br />
ED031131<br />
1/16 (1.6)<br />
ED031132<br />
5/64 (2.0)<br />
ED031133 ED019887<br />
7/64 (2.8)<br />
ED019888<br />
MECHANICAL PROPERTIES (1)<br />
DEPOSIT COMPOSITION (1)<br />
2 Layers Open Arc<br />
2 Layers w/ 803 Flux<br />
Rockwell Hardness (R C )<br />
55-60<br />
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED<br />
Dozer blades<br />
Ripper teeth<br />
%C %Mn %Si %Al %Cr<br />
4.2<br />
4.8<br />
TYPICAL OPERATING PROCEDURES<br />
Diameter, Polarity<br />
Wire Feed Speed Voltage Approx. Current Deposition Rate<br />
ESO - in (mm)<br />
m/min (in/min) (Volts)<br />
(Amps)<br />
kg/hr (lb/hr)<br />
0.045 in (1.1mm), DC+<br />
5.1 (200)<br />
21<br />
125<br />
1.9 (4.1)<br />
1 (25)<br />
10.2 (400)<br />
25<br />
185<br />
3.7 (8.2)<br />
12.7 (500)<br />
27<br />
210<br />
4.7 (10.3)<br />
1/16 in (1.6 mm), DC+<br />
5.1 (200)<br />
28<br />
240<br />
3.4 (7.6)<br />
7/8 (22)<br />
7.6 (300)<br />
31<br />
300<br />
5.1 (11.2)<br />
11.4 (450)<br />
33<br />
350<br />
7.5 (16.6)<br />
5/64 in (2.0 mm), DC+<br />
3.2 (125)<br />
26<br />
250<br />
3.4 (7.4)<br />
1-1/4 (32)<br />
5.1 (200)<br />
30<br />
350<br />
5.4 (12.0)<br />
6.4 (250)<br />
32<br />
400<br />
6.9 (15.1)<br />
7/64 in (2.8 mm), DC+<br />
1.9 (75)<br />
27<br />
250<br />
3.4 (7.4)<br />
1-1/8 (30)<br />
3.2 (125)<br />
30<br />
340<br />
5.4 (11.9)<br />
With Recommended Neutral Fluxes<br />
4.4 (175)<br />
32<br />
420<br />
7.5 (16.5)<br />
7/64 in (2.8 mm), DC+<br />
2.5 (100)<br />
30<br />
295<br />
4.4 (9.6)<br />
1-1/8 (30)<br />
3.2 (125)<br />
32<br />
340<br />
5.4 (11.9)<br />
4.4 (175)<br />
34<br />
420<br />
7.5 (16.5)<br />
1.6<br />
4.1<br />
NOTE: Deposit thickness limit is two layers unless high travel speed is used to obtain very closely spaced check cracks. Many layers can be used with high<br />
travel speed and small bead sizes to ensure close-spaced check cracks. Lincore ® 60-0 deposit cross cracks (commonly called cross-checking) on cooling.<br />
This is desirable, since cross-cracking of the deposit relieves cooling stresses and prevents spalling.<br />
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m 3 maximum exposure guideline for general welding fume.<br />
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.<br />
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.<br />
1.3<br />
1.2<br />
0.6<br />
0.2<br />
25.4<br />
25.8