Consumeables Catalog - Lincoln Electric
Consumeables Catalog - Lincoln Electric Consumeables Catalog - Lincoln Electric
HARDFACING METAL-CORED (GMAW-C) WIRE Lincore® Abrasion 60-G Key Features Deposits feature higher alloy levels than to resist both abrasion and moderate impact Can be used at temperatures up to 704°C (1300°F) To be used on carbon, low alloy, manganese and stainless steels and cast iron Deposit is limited to two layers 248 ı THE LINCOLN ELECTRIC COMPANY Typical Applications Augers Bucket lips and sides Loaders Welding Positions Flat & Horizontal DIAMETERS / PACKAGING Diameter 25 lb (11.3 kg) in (mm) Plastic Spool 0.045 (1.1) ED029936 Shielding Gas 75-90% Argon / Balance CO2 98% Argon / 2% O2 MECHANICAL PROPERTIES (1) Rockwell Hardness (R ) C 1 Layer 2 Layer 58 60 IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Brushing and grinding equipment Shaper sides and blades DEPOSIT COMPOSITION (1) On Carbon Steel %C %Mn %Si %Cr 1 Layer 2 Layers 4.6 5.5 TYPICAL OPERATING PROCEDURES Diameter, Polarity, ESO - in (mm) Shielding Gas 0.045 in (1.1 mm), DC+, 3/4 (20) 75% Ar/25% CO 2 0.045 in (1.1 mm), DC+, 3/4 (20) 90% Ar/10% CO 2 0.045 in (1.1 mm), DC+, 3/4 (20) 98% Ar/2% O 2 Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m 3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. (1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. 1.2 1.3 0.5 0.6 Wire Feed Speed Voltage m/min (in/min) (Volts) 5.1 (200) 7.6 (300) 10.2 (400) 5.1 (200) 7.6 (300) 10.2 (400) 5.1 (200) 7.6 (300) 10.2 (400) 23 - 24 25 - 26 27 - 28 22 - 23 24 - 25 26 - 27 22 - 23 24 - 25 26 - 27 13.8 17.3
Typical Applications Cable sheaves Crane wheels Drums and pulleys Welding Positions Flat & Horizontal DIAMETERS / PACKAGING Diameter 25 lb (11.3 kg) in (mm) Steel Spool 5/64 7/64 (2.0) (2.8) DEPOSIT COMPOSITION (1) TYPICAL OPERATING PROCEDURES Diameter, Polarity ESO - in (mm) 5/64 in (2.0 mm), DC+ 2 (50) 7/64 in (2.8 mm), DC+ 2-1/2 (64) Lincore® BU Build-Up Key Features Provides a tough machinable deposit for build-up or final overlay Delivers non-severe metal-to-metal wear with outstanding crack resistance Ideal for rebuilding worn parts to near final dimensions before applying final hardfacing layers which are more wear resistant Can also be used as the final hardfacing layer for non-severe metal-to-metal wear applications Unlimited layers with proper preheat and interpass temperatures and procedures 50 lb (22.7 kg) Coil ED031115 ED022064 ED022065 MECHANICAL PROPERTIES (1) Rockwell Hardness (R ) B As-Welded Work-Hardened %C %Mn %Si %Al 6 Layers 0.24 0.50 0.25 1.50 (1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. HARDFACING FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE 78 - 90 86 - 98 Wire Feed Speed Voltage Approx. Current Deposition Rate m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) 5.1 (200) 29 280 4.6 (10.1) 6.1 (240) 30 315 5.5 (12.1) 6.6 (260) 30 330 6.1 (13.2) 7.6 (300) 31 350 6.9 (15.2) 3.4 (135) 26 360 5.7 (12.6) 3.8 (150) 27 385 6.3 (13.9) 4.4 (175) 28 420 7.3 (16.0) 5.1 (200) 29 450 8.2 (18.1) 5.9 (235) 30 470 9.6 (21.1) IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. WELDING CONSUMABLES CATALOG ı 249
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Typical Applications<br />
Cable sheaves<br />
Crane wheels<br />
Drums and pulleys<br />
Welding Positions<br />
Flat & Horizontal<br />
DIAMETERS / PACKAGING<br />
Diameter 25 lb (11.3 kg)<br />
in (mm)<br />
Steel Spool<br />
5/64<br />
7/64<br />
(2.0)<br />
(2.8)<br />
DEPOSIT COMPOSITION (1)<br />
TYPICAL OPERATING PROCEDURES<br />
Diameter, Polarity<br />
ESO - in (mm)<br />
5/64 in (2.0 mm), DC+<br />
2 (50)<br />
7/64 in (2.8 mm), DC+<br />
2-1/2 (64)<br />
Lincore®<br />
BU<br />
Build-Up<br />
Key Features<br />
Provides a tough machinable deposit for<br />
build-up or final overlay<br />
Delivers non-severe metal-to-metal wear<br />
with outstanding crack resistance<br />
Ideal for rebuilding worn parts to near final<br />
dimensions before applying final hardfacing<br />
layers which are more wear resistant<br />
Can also be used as the final hardfacing layer<br />
for non-severe metal-to-metal wear applications<br />
Unlimited layers with proper preheat and<br />
interpass temperatures and procedures<br />
50 lb (22.7 kg)<br />
Coil<br />
ED031115 ED022064<br />
ED022065<br />
MECHANICAL PROPERTIES (1)<br />
Rockwell Hardness (R ) B<br />
As-Welded Work-Hardened<br />
%C %Mn %Si %Al<br />
6 Layers 0.24 0.50 0.25 1.50<br />
(1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material.<br />
HARDFACING FLUX-CORED SELF-SHIELDED (FCAW-S) WIRE<br />
78 - 90 86 - 98<br />
Wire Feed Speed Voltage Approx. Current Deposition Rate<br />
m/min (in/min) (Volts)<br />
(Amps)<br />
kg/hr (lb/hr)<br />
5.1 (200)<br />
29<br />
280<br />
4.6 (10.1)<br />
6.1 (240)<br />
30<br />
315<br />
5.5 (12.1)<br />
6.6 (260)<br />
30<br />
330<br />
6.1 (13.2)<br />
7.6 (300)<br />
31<br />
350<br />
6.9 (15.2)<br />
3.4 (135)<br />
26<br />
360<br />
5.7 (12.6)<br />
3.8 (150)<br />
27<br />
385<br />
6.3 (13.9)<br />
4.4 (175)<br />
28<br />
420<br />
7.3 (16.0)<br />
5.1 (200)<br />
29<br />
450<br />
8.2 (18.1)<br />
5.9 (235)<br />
30<br />
470<br />
9.6 (21.1)<br />
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED<br />
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.<br />
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.<br />
WELDING CONSUMABLES CATALOG ı 249