Consumeables Catalog - Lincoln Electric

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HARDFACING STICK (SMAW) ELECTRODE Wearshield ® Severe Abrasion 60 Designed to resist severe abrasion It exhibits higher alloy and higher abrasion resistance than Wearshield ® ABR, Wearshield ® 44 or Wearshield ® Key Features ME Can be used on carbon, low alloy, stainless, and manganese steels Deposits consist of primary carbides in a matrix of austenite-carbide eutectic Deposits should be limited to two layers 244 ı THE LINCOLN ELECTRIC COMPANY Typical Applications Conveyor screws Grader blades Crusher rolls, plates and jaws Welding Positions Flat & Horizontal DIAMETERS / PACKAGING Diameter Length 10 lb (4.5 kg) Carton in (mm) in (mm) 40 lb (18.1 kg) Master CartonCarton 1/8 5/32 3/16 (3.2) (4.0) (4.8) 14 (350) 14 (350) 14 (350) ED022010 ED022011 ED022012 MECHANICAL PROPERTIES (1) Rockwell Hardness (R ) C 1 Layer 2 Layers 57 - 60 60 - 62 Sleeves Brick and coke machinery DEPOSIT COMPOSITION (1) On Carbon Steel %C %Mn %Si %Cr %Mo %V 2 Layers 5.0 0.80 1.0 23.0 2.3 0.6 TYPICAL OPERATING PROCEDURES Polarity Current (Amps) (2) 1/8 in (3.2 mm) 5/32 in (4.0 mm) 3/16 in (4.8 mm) DC+ 100 - 140 130 - 180 210 - 250 AC 110 - 150 140 - 200 230 - 270 NOTE: The deposit is not machinable or forgeable. Cooling rate does not significantly influence abrasion resistance. Deposit will usually cross check. If more than two-layer build-up is required, use Wearshield ® 15CrMn (preferred), Wearshield ® BU or Wearshield ® BU30 for the preliminary layer or layers under Wearshield ® 60. On manganese steel, use Wearshield ® Mangjet ® or Wearshield ® 15CrMn as build-up. Preheat is not generally necessary except to be sure that work is in room temperature range 25° - 45ºC (75° - 100ºF). However, preheat of 120° - 200ºC (250° - 400ºF) may be necessary to prevent heat affected zone cracking on high carbon steel or low alloy steel base metals. If more than two layers must be used, or if cross checks must be eliminated, preheat to 650ºC (1200ºF). Prolonged or repeated heating of manganese steel base metal over 260ºC (500ºF) can cause embrittlement and spalling. Avoid base metal embrittlement by: • Limiting the temperature 260ºC (500ºF) at distances of 13 mm (1/2 in) away from the weld. • Minimizing the time at elevated temperatures. The correct welding technique is a vertical electrode with a 3.2 - 4.8 mm (1/8 - 3/16 in) arc length. The large ball on the end of the electrode should never touch the puddle. This technique will give a smooth transfer, low spatter and smooth bead. IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. (1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2) Preferred polarity is listed first.
Typical Applications High carbon, low alloy, high strength, manganese steels Base for hardfacing or stainless steel cladding Welding Positions All, except vertical down DIAMETERS / PACKAGING HARDFACING STICK (SMAW) ELECTRODE Blue Max ® Key Features High resistance to cracking High strength Diameter Length 10 lb (4.5 kg) mm (in) in (mm) Easy Open Can 2.5 3.2 (3/32) (1/8) 14 (350) 14 (350) MECHANICAL PROPERTIES (1) Yield Strength (2) MPa (ksi) 2100 Maintenance & Repair Designed for joining difficult to weld steel ED032298 ED032299 Tensile Strength MPa (ksi) TYPICAL OPERATING PROCEDURES Current (Amps) Polarity (2) 2.4 mm (3/32 in) 3.2 mm (1/8 in) DC+ 40 -80 75 - 110 AC 40 -80 75 - 110 (1) Composition and properties depend upon dilution. Single layer deposit properties depend upon base metal and/or build-up material. (2) Preferred polarity is listed first. Elongation % Ferrite Number Test Results 670 (97) 805 (117) 22 > 50 WELDING CONSUMABLES CATALOG ı 245
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
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Detailed Table of Contents Aluminum
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Catalog User Guide 4 7 8 9 10 11 12
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INTRODUCTION 12 ı THE LINCOLN ELEC
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INTRODUCTION Q Lot Certifications C
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INTRODUCTION Disclaimers 16 ı THE
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STICK (SMAW) ELECTRODE Fleetweld ®
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STICK (SMAW) ELECTRODE Jetweld ® H
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STICK (SMAW) ELECTRODE Excalibur ®
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STICK (SMAW) ELECTRODE Jet-LH ® Lo
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Notes 46 ı
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperArc® Typical
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MIG (GMAW) WIRE SuperArc® Capable
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TIG (GTAW) CUT LENGTHS Lincoln® Ty
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MIG (GMAW) & TIG (GTAW) CONSUMABLES
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METAL-CORED WIRE Metalshield ® Mil
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Structural Welding Code Seismic Sup
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METAL-CORED WIRE Metalshield ® Mil
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METAL-CORED WIRE Metalshield ® Low
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METAL-CORED CONSUMABLES Notes 80 ı
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FLUX-CORED SELF-SHIELDED (FCAW-S) W
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SUBMERGED ARC (SAW) FLUX Lincolnwel
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Lincolnweld ® Features the chemica
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) CONSUMABLES Not
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PIPELINER ® STICK (SMAW) ELECTRODE
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Pipeliner® Welding Positions All P
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PIPELINER ® FLUX-CORED SELF-SHIELD
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES EN and ISO
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Agency Approvals NOTE: Approvals ar
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PIPELINER ® CONSUMABLES Notes 318
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Power Generation & Nuclear Lincoln
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BATCH | STICK (SMAW) ELECTRODE Exca
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STICK (SMAW) ELECTRODE Excalibur®
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STICK (SMAW) ELECTRODE Excalibur®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE Blue Max®
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TIG (GTAW) CUT LENGTHS Lincoln® Lo
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BATCH | TIG (GTAW) CUT LENGTHS Linc
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BATCH | ORBITAL TIG (GTAW) WIRE Sup
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BATCH | FLUX-CORED GAS-SHIELDED (FC
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SUBMERGED ARC (SAW) FLUX AND WIRE C
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PACKAGING Tubes, Cans & Cartons 5 l
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PACKAGING Reels & Stem REELS Wire T
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PACKAGING Spools A SPOOLS Wire Type
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PACKAGING Coils, Boxes & Bags COILS
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PACKAGING Drums & Pails DRUMS Wire
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PACKAGING Storage & Handling Stick
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PACKAGING Storage & Handling Metal-
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PACKAGING Storage & Handling Submer
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APPENDIX AWS Classification System
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APPENDIX Stick Electrode Types of C
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APPENDIX Submerged Arc Fluxes Flux
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APPENDIX Submerged Arc Flux/Wire Se
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APPENDIX Aluminum Typical Operating
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APPENDIX Aluminum Typical Joint Des
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APPENDIX Innershield® Wire Selecti
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APPENDIX Agency Approvals NOTE: App
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APPENDIX Safety Guidelines Diesel e
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APPENDIX Safety Guidelines ARC RAYS
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APPENDIX Safety Guidelines CYLINDER
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APPENDIX Safety Guidelines The gase
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APPENDIX Notes
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THE LINCOLN ELECTRIC COMPANY 22801
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