Consumeables Catalog - Lincoln Electric
Consumeables Catalog - Lincoln Electric Consumeables Catalog - Lincoln Electric
METAL-CORED (GMAW-C) WIRE Outershield ® Stainless • AWS EC409 Designed for joining 409 stainless steel Improved wetting action Q2 Lot ® Key Features - Certificate showing actual deposit chemistry and calculated ferrite number (FN) available online Typical Applications Stainless steel exhaust systems in the automotive industry 234 ı THE LINCOLN ELECTRIC COMPANY -409 MC® Conformances AWS A5.9/A5.9M: 2006 ASME SFA-A5.9: CWB/CSA W48-06: Welding Positions All, except vertical down Shielding Gas 98% Argon / Balance O2 EC409 EC409 EC409 DIAMETERS / PACKAGING Diameter 33 lb (15 kg) 400 lb (181 kg) Steel Spool Accu-Trak ® in (mm) Drum 0.045 (1.1) ED031419 ED023400 DEPOSIT COMPOSITION (1) – As Required per AWS A5.9/A5.9M: 2006 %C %Cr %Ni %Mo %Mn Requirements - AWS EC409 0.08 max. 10.5 - 13.5 0.6 max. 0.50 max. 0.80 max. Typical Performance (2) 0.03 11.6 - 12.0 0.04 < 0.02 0.6 %Si %P %S %Cu %Ti Requirements - AWS EC409 0.80 max. 0.03 max. 0.03 max. 0.75 max. 10 X C min. / 1.5 max. Typical Performance (2) 0.50 - 0.53 0.01 0.01 < 0.04 1.0 TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD Shielding Gas (3) Wire Feed Speed Voltage Approx. Current Deposition Rate mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) 0.045 in (1.1 mm), DC+ 98% Ar/balance O2 16 (5/8) 16 (5/8) 16 (5/8) 4.6 (180) 6.6 (260) 8.1 (320) 19 - 21 21 - 23 22 - 24 145 205 230 1.8 (4.2) 2.8 (6.1) 3.5 (7.6) IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. (1) Typical All Weld Metal. (2) See test results disclaimer on pg. 16. (3) To estimate ESO, subtract 1/8 in (3 mm) from CTWD.
CONSUMABLES HARDFACING Stick Electrode Build-Up Wearshield ® BU ..................................... 236 Metal-to-Metal Wear Wearshield ® MI ..................................... 237 Wearshield ® Mangjet ® ........................... 238 Severe Impact Wearshield ® 15CrMn ............................. 239 Wearshield ® FROG MANG ® .................... 240 Abrasion Plus Impact Wearshield ® ABR ................................... 241 Wearshield ® 44 ..................................... 242 Metal-to-Earth Wear Wearshield ® ME .................................... 243 Severe Abrasion Wearshield ® 60 ..................................... 244 Maintenance and Repair Blue Max ® 2100 .................................... 245 Flux-Cored (FCAW-G) Wire Build-Up Lincore ® BU-G ....................................... 246 Metal-to-Metal Lincore ® 55-G ....................................... 247 Metal-Cored Wire Severe Abrasion Lincore ® 60-G ....................................... 248 Flux-Cored (FCAW-S) Wire Build-Up Lincore ® BU........................................... 249 Lincore ® 33 ........................................... 250 Metal-to-Metal Lincore ® 40-O ....................................... 251 Lincore ® 55 ........................................... 252 Lincore ® T & D ...................................... 253 Severe Impact Lincore ® M ............................................ 254 Lincore ® 15CrMn ................................... 255 Lincore ® FROG MANG ® .......................... 256 Flux-Cored (FCAW-S) Wire Abrasion Plus Impact Lincore ® 50 ........................................... 257 Severe Abrasion Lincore ® 60-O ....................................... 258 Lincore ® 65-O ....................................... 259 Metal-Cored Submerged Arc Wire Build-Up Lincore ® 30-S ....................................... 260 Metal-to-Metal, Build Up Lincore ® 32-S ....................................... 261 Lincore ® 35-S ....................................... 262 Metal-to-Metal Lincore ® 40-S ....................................... 263 Lincore ® 42-S ....................................... 264 Roll Rebuilding, Build Up Lincore ® 20 ........................................... 265 Lincore ® 8620 ....................................... 266 Lincore ® 4130 ....................................... 267 Roll Rebuilding, Metal-to-Metal Lincore ® 410 ......................................... 268 Lincore ® 410NiMo ................................. 269 Lincore ® 423L ....................................... 270 Lincore ® 423Cr ..................................... 271 Lincore ® 420 ......................................... 272 Lincore ® 96-S ....................................... 273 Lincore ® 102W ...................................... 274 Lincore ® 102HC .................................... 275 Submerged Arc Flux Hardfacing Lincolnweld ® A-96-S ............................. 276 Lincolnweld ® H-535 ............................ 276 Lincolnweld ® H-560 ............................ 277 Neutral Flux Lincolnweld ® 801 ® ................................ 277 Lincolnweld ® 802 ® ................................ 278 Lincolnweld ® 803 ............................... 278 WELDING CONSUMABLES CATALOG ı 235
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METAL-CORED (GMAW-C) WIRE<br />
Outershield ®<br />
Stainless • AWS EC409<br />
Designed for joining 409 stainless steel<br />
Improved wetting action<br />
Q2 Lot ® Key Features<br />
- Certificate showing actual deposit<br />
chemistry and calculated ferrite number (FN)<br />
available online<br />
Typical Applications<br />
Stainless steel exhaust systems in the<br />
automotive industry<br />
234 ı THE LINCOLN ELECTRIC COMPANY<br />
-409 MC®<br />
Conformances<br />
AWS A5.9/A5.9M: 2006<br />
ASME SFA-A5.9:<br />
CWB/CSA W48-06:<br />
Welding Positions<br />
All, except vertical down<br />
Shielding Gas<br />
98% Argon / Balance O2 EC409<br />
EC409<br />
EC409<br />
DIAMETERS / PACKAGING<br />
Diameter 33 lb (15 kg)<br />
400 lb (181 kg)<br />
Steel Spool<br />
Accu-Trak ® in (mm)<br />
Drum<br />
0.045 (1.1) ED031419 ED023400<br />
DEPOSIT COMPOSITION (1) – As Required per AWS A5.9/A5.9M: 2006<br />
%C %Cr %Ni %Mo %Mn<br />
Requirements - AWS EC409 0.08 max. 10.5 - 13.5 0.6 max. 0.50 max. 0.80 max.<br />
Typical Performance (2) 0.03 11.6 - 12.0 0.04 < 0.02 0.6<br />
%Si %P %S %Cu %Ti<br />
Requirements - AWS EC409 0.80 max. 0.03 max. 0.03 max. 0.75 max. 10 X C min. / 1.5 max.<br />
Typical Performance (2) 0.50 - 0.53 0.01 0.01 < 0.04 1.0<br />
TYPICAL OPERATING PROCEDURES<br />
Diameter, Polarity CTWD<br />
Shielding Gas<br />
(3) Wire Feed Speed Voltage Approx. Current Deposition Rate<br />
mm (in) m/min (in/min) (Volts)<br />
(Amps)<br />
kg/hr (lb/hr)<br />
0.045 in (1.1 mm), DC+<br />
98% Ar/balance O2 16 (5/8)<br />
16 (5/8)<br />
16 (5/8)<br />
4.6 (180)<br />
6.6 (260)<br />
8.1 (320)<br />
19 - 21<br />
21 - 23<br />
22 - 24<br />
145<br />
205<br />
230<br />
1.8 (4.2)<br />
2.8 (6.1)<br />
3.5 (7.6)<br />
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED<br />
Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.<br />
BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER.<br />
(1) Typical All Weld Metal. (2) See test results disclaimer on pg. 16. (3) To estimate ESO, subtract 1/8 in (3 mm) from CTWD.