Consumeables Catalog - Lincoln Electric

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE UltraCore® Designed for flat and horizontal welding positions For welding dissimilar metals - stainless and mild or low alloy Superior weld performance and enhanced operator appeal Q2 Lot ® - Certificate showing actual deposit composition and ferrite number (FN) by ferrite scope available online ProTech ® Key Features hermetically sealed packaging Typical Applications Buffer layers and clad steels – overlays on CMn, mild steel or low alloy steels Dissimilar joints – stainless types 410, 304L, 321, and 316L to mild and low alloy steels DIAMETERS / PACKAGING Diameter 25 lb (11.3 kg) Plastic Spool (Vacuum Sealed Foil Bag) in (mm) 0.045 1/16 (1.1) (1.6) FC 309L Stainless • AWS E309T0-1, E309T0-4, E309LT0-1, E309LT0-4 216 ı THE LINCOLN ELECTRIC COMPANY Conformances AWS A5.22/A5.22M: 1995 & ASME SFA-A5.22: ABS: CWB/CSA W48-06: Welding Positions Flat & Horizontal Shielding Gas 100% CO2 75% Argon / 25% CO2 ED033006 ED033007 E309T0-1, E309T0-4, E309LT0-1, E309LT0-4 E309T0-1, E309T0-4, E309LT0-1, E309LT0-4 E309LT0-1, E309LT0-4
DEPOSIT COMPOSITION (1) – As Required per AWS A5.22/A5.22M: 1995 FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE UltraCore ® FC 309L (AWS E309T0-1, E309T0-4, E309LT0-1, E309LT0-4) MECHANICAL PROPERTIES (1) – As Required per AWS A5.22/A5.22M: 1995 Requirements AWS E309LT0-1, E309LT0-4 AWS E309T0-1, E309T0-4 Test Results (3) As-Welded with 100% CO 2 As-Welded with 75% Ar/25% CO 2 %C (4) %Mn %Si %S %P Requirements - AWS E309LTO-1 & E309LTO-4 0.04 max. 0.5 - 2.5 1.0 max. 0.03 max. 0.04 max. Test Results (3) As-Welded with 100% CO 2 As-Welded with 75% Ar/25% CO 2 ≤0.03 ≤0.03 1.3 - 1.5 1.2 - 1.5 0.65 - 0.75 0.72 - 0.78 ≤0.01 ≤0.01 %Ni %Cr %Mo %Cu Requirements - AWS E309LTO-1 & E309LTO-4 12.0 - 14.0 22.0 - 25.0 0.5 max. 0.5 max. Test Results (3) As-Welded with 100% CO 2 As-Welded with 75% Ar/25% CO 2 Yield Strength (2) MPa (ksi) Not Specified Not Specified 440 (64) 435 (63) 12.2 - 12.8 12.2 - 12.8 Tensile Strength MPa (ksi) 520 (75) min. 550 (80) min. 570 (83) 580 (84) 22.6 - 23.9 23.0 - 24.0 TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD Shielding Gas (5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency mm (in) m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) kg/hr (lb/hr) (%) 0.045 in (1.1 mm), DC+ 75% Ar/25% CO2 3/4 (19) 3/4 (19) 3/4 (19) 6.4 (250) 8.9 (350) 11.4 (450) 24-27 25-28 26-29 145 180 200 2.7 (5.9) 3.8 (8.3) 4.9 (10.7) 2.4 (5.2) 3.3 (7.3) 4.3 (9.4) 88 88 88 1/16 in (1.6 mm), DC+ 75% Ar/25% CO2 1 (25) 1 (25) 1 (25) 3.6 (140) 6.4 (250) 7.6 (300) 22-25 24-27 26-29 170 245 270 2.8 (6.3) 5.1 (11.2) 6.1 (13.4) 2.5 (5.5) 4.4 (9.7) 5.3 (11.6) 87 87 87 ≤0.27 ≤0.23 Elongation % 30 min. 36 37 ≤0.31 ≤0.27 Ferrite Number Not Specified Not Specified 15 - 21 15 - 21 ≤0.02 ≤0.02 IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. (1) (2) (3) (4) (5) Typical all weld metal, DC+. Measured with 0.2% offset. See test results disclaimer on pg. 16. Requirement for E309T1-1 and E309T1-4 is 0.10% max. carbon. To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. NOTE: Increase Voltage by 2V when using 100% CO2 WELDING CONSUMABLES CATALOG ı 217
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
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Detailed Table of Contents Aluminum
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Catalog User Guide 4 7 8 9 10 11 12
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INTRODUCTION 12 ı THE LINCOLN ELEC
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INTRODUCTION Q Lot Certifications C
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INTRODUCTION Disclaimers 16 ı THE
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STICK (SMAW) ELECTRODE Fleetweld ®
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STICK (SMAW) ELECTRODE Jetweld ® H
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STICK (SMAW) ELECTRODE Excalibur ®
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STICK (SMAW) ELECTRODE Jet-LH ® Lo
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Notes 46 ı
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperArc® Typical
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MIG (GMAW) WIRE SuperArc® Capable
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TIG (GTAW) CUT LENGTHS Lincoln® Ty
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MIG (GMAW) & TIG (GTAW) CONSUMABLES
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METAL-CORED WIRE Metalshield ® Mil
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Structural Welding Code Seismic Sup
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METAL-CORED WIRE Metalshield ® Mil
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METAL-CORED WIRE Metalshield ® Low
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METAL-CORED CONSUMABLES Notes 80 ı
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FLUX-CORED SELF-SHIELDED (FCAW-S) W
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FLUX-CORED GAS-SHIELDED (FCAW-G) WI
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SUBMERGED ARC (SAW) FLUX Lincolnwel
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Page 196 and 197: STICK (SMAW) ELECTRODE Excalibur®
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Page 252 and 253: HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING METAL-CORED SUBMERGED AR
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HARDFACING SUBMERGED ARC (SAW) FLUX
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HARDFACING SUBMERGED ARC (SAW) FLUX
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MIG (GMAW) WIRE SuperGlaze Aluminum
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SuperGlaze ® MIG (GMAW) WIRE Alumi
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TIG (GTAW) CUT LENGTHS SuperGlaze A
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ALUMINUM & CAST IRON CONSUMABLES No
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PIPELINER ® STICK (SMAW) ELECTRODE
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Pipeliner® Welding Positions All P
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PIPELINER ® FLUX-CORED SELF-SHIELD
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES EN and ISO
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Agency Approvals NOTE: Approvals ar
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PIPELINER ® CONSUMABLES Notes 318
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Power Generation & Nuclear Lincoln
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BATCH | STICK (SMAW) ELECTRODE Exca
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STICK (SMAW) ELECTRODE Excalibur®
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STICK (SMAW) ELECTRODE Excalibur®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE Blue Max®
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TIG (GTAW) CUT LENGTHS Lincoln® Lo
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BATCH | TIG (GTAW) CUT LENGTHS Linc
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BATCH | ORBITAL TIG (GTAW) WIRE Sup
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BATCH | FLUX-CORED GAS-SHIELDED (FC
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SUBMERGED ARC (SAW) FLUX AND WIRE C
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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PACKAGING Tubes, Cans & Cartons 5 l
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PACKAGING Reels & Stem REELS Wire T
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PACKAGING Spools A SPOOLS Wire Type
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PACKAGING Coils, Boxes & Bags COILS
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PACKAGING Drums & Pails DRUMS Wire
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PACKAGING Storage & Handling Stick
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PACKAGING Storage & Handling Metal-
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PACKAGING Storage & Handling Submer
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APPENDIX AWS Classification System
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APPENDIX Stick Electrode Types of C
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APPENDIX Submerged Arc Fluxes Flux
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APPENDIX Submerged Arc Flux/Wire Se
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APPENDIX Aluminum Typical Operating
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APPENDIX Aluminum Typical Joint Des
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APPENDIX Innershield® Wire Selecti
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APPENDIX Agency Approvals NOTE: App
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APPENDIX Safety Guidelines Diesel e
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APPENDIX Safety Guidelines ARC RAYS
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APPENDIX Safety Guidelines CYLINDER
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APPENDIX Safety Guidelines The gase
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APPENDIX Notes
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THE LINCOLN ELECTRIC COMPANY 22801
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Consumeables Catalog - Lincoln Electric

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