Consumeables Catalog - Lincoln Electric

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MIG (GMAW) WIRE Blue Max® Stainless • AWS ER309Si, ER309LSi Key Features High silicon level for increased puddle fluidity and toe wetting Proprietary surface lubricant for steady feeding and arc stability Designed for joining stainless steel to mild or low alloy steel Q2 Lot ® - Certificate showing actual wire composition and calculated ferrite number (FN) available online Controlled ferrite content for maximum corrosion resistance Typical Applications Joining stainless steel to mild or low alloy steel ASTM A240 Type 309S DIAMETERS / PACKAGING Diameter 25 lb (11.3 kg) in (mm) Plastic Spool 0.030 (0.8) ED023962 0.035 (0.9) ED019295 0.045 (1.1) ED019296 1/16 (1.6) ED019297 206 ı THE LINCOLN ELECTRIC COMPANY MIG 309LSi Conformances AWS A5.9/A5.9M: 2006 ASME SFA-A5.9: ABS: CWB/CSA W48-06: EN ISO 14343-B: Welding Positions All ER309Si, ER309LSi ER309Si, ER309LSi ER309Si, ER309LSi ER309LSi SS309LSi Shielding Gas Short Circuiting Transfer: 90% Helium / 7-1/2% Argon / 2-1/2% CO2 Axial Spray Transfer: 98% Argon / Balance Oxygen MECHANICAL PROPERTIES (1) – As Required per AWS A5.9/A5.9M: 2006 Yield Strength (2) MPa (ksi) Tensile Strength MPa (ksi) 500 lb (227 kg) Accu-Trak ® Drum ED029770 ED029771 Elongation % Ferrite Number Requirements - AWS ER309Si, ER309LSi Not Specified Test Results (3) - As-Welded 450 (65) 595 (86) 42 14
TYPICAL OPERATING PROCEDURES Diameter, Polarity Shielding Gas Short Circuit Transfer 0.035 in (0.9 mm), DC+ 90% He / 7-1/2% Ar / 2-1/2% CO 2 0.045 in (1.1 mm), DC+ 90% He / 7-1/2% Ar / 2-1/2% CO 2 Axial Spray Transfer 0.035 in (0.9 mm), DC+ 98% Ar/2% O 2 0.045 in (1.1 mm), DC+ 98% Ar/2% O 2 1/16 in (1.6 mm), DC+ 98% Ar/2% O 2 CTWD (5) mm (in) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 13 (1/2) 19 (3/4) 19 (3/4) 19 (3/4) 19 (3/4) 19 (3/4) Blue Max ® (1) Typical all weld metal. (2) See test results disclaimer on pg. 16. (3) AWS Requirement for ER309Si is 0.12% max. carbon. (4) Included in 0.50% max. for other elements not specified. (5) To estimate ESO, subtract 1/8 in (3 mm) from CTWD. MIG (GMAW) WIRE MIG 309LSi (AWS ER309Si, ER309LSi) WIRE COMPOSITION (1) – As Required per AWS A5.9/A5.9M: 2006 %C (3) %Cr %Ni %Mo %Mn Requirements - AWS ER309LSi 0.03 max. 23.0-25.0 12.0-14.0 0.75 max. 1.0-2.5 Test Results (3) 0.03 23.5 13.7 0.28 2.0 %Si %P %S %N (4) %Cu Requirements - AWS ER309LSi 0.65-1.00 0.03 max. 0.03 max. Not Specified 0.75 max. Test Results (3) 0.89 0.02 0.01 0.06 0.22 Wire Feed Speed Voltage Approx. Current Deposition Rate m/min (in/min) (Volts) (Amps) kg/hr (lb/hr) 3.0 (120) 4.6 (180) 5.8 (230) 7.6 (300) 8.9 (350) 10.2 (400) 2.5 (100) 3.2 (125) 3.8 (150) 4.4 (175) 5.6 (220) 6.4 (250) 7.0 (275) 10.2 (400) 10.8 (425) 11.4 (450) 12.1 (475) 6.1 (240) 6.6 (260) 7.6 (300) 8.3 (325) 9.1 (360) 4.4 (175) 5.1 (200) 6.4 (250) 7.0 (275) 7.6 (300) 19-20 19-20 20-21 20-21 21-22 22-23 19-20 19-20 21 21 22 22-23 22-23 22 23 23 23 23 24 24 25 25 25 26 26 27 28 55 85 105 125 140 160 100 120 135 140 170 175 185 180 190 200 210 195 230 240 250 260 260 310 330 360 390 0.9 (2.0) 1.4 (3.0) 1.8 (3.9) 2.3 (5.0) 2.7 (5.9) 3.1 (6.7) 1.1 (2.8) 1.5 (3.5) 1.7 (4.2) 2.0 (4.8) 2.6 (6.1) 2.9 (6.9) 3.2 (7.6) 3.1 (6.7) 3.3 (7.1) 3.5 (7.5) 3.7 (8.0) 2.8 (6.6) 3.0 (7.2) 3.5 (8.3) 3.8 (9.0) 4.2 (10.0) 4.3 (9.2) 4.9 (10.5) 6.2 (13.1) 6.8 (14.4) 7.4 (15.8) IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED Fumes from the normal use of some welding products can contain significant quantities of components - such as chromium and manganese - which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume. BEFORE USE, READ AND UNDERSTAND THE MATERIAL SAFETY DATA SHEET (MSDS) FOR THIS PRODUCT AND SPECIFIC INFORMATION PRINTED ON THE PRODUCT CONTAINER. WELDING CONSUMABLES CATALOG ı 207
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
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Detailed Table of Contents Aluminum
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Catalog User Guide 4 7 8 9 10 11 12
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INTRODUCTION 12 ı THE LINCOLN ELEC
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INTRODUCTION Q Lot Certifications C
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INTRODUCTION Disclaimers 16 ı THE
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STICK (SMAW) ELECTRODE Fleetweld ®
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STICK (SMAW) ELECTRODE Jetweld ® H
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STICK (SMAW) ELECTRODE Excalibur ®
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STICK (SMAW) ELECTRODE Jet-LH ® Lo
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Notes 46 ı
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperArc® Typical
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MIG (GMAW) WIRE SuperArc® Capable
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TIG (GTAW) CUT LENGTHS Lincoln® Ty
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MIG (GMAW) & TIG (GTAW) CONSUMABLES
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METAL-CORED WIRE Metalshield ® Mil
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Structural Welding Code Seismic Sup
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METAL-CORED WIRE Metalshield ® Mil
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METAL-CORED WIRE Metalshield ® Low
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METAL-CORED CONSUMABLES Notes 80 ı
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FLUX-CORED SELF-SHIELDED (FCAW-S) W
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FLUX-CORED GAS-SHIELDED (FCAW-G) WI
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Page 196 and 197: STICK (SMAW) ELECTRODE Excalibur®
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Page 236 and 237: METAL-CORED (GMAW-C) WIRE Outershie
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Page 250 and 251: HARDFACING METAL-CORED (GMAW-C) WIR
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HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING METAL-CORED SUBMERGED AR
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HARDFACING SUBMERGED ARC (SAW) FLUX
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HARDFACING SUBMERGED ARC (SAW) FLUX
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MIG (GMAW) WIRE SuperGlaze Aluminum
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SuperGlaze ® MIG (GMAW) WIRE Alumi
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TIG (GTAW) CUT LENGTHS SuperGlaze A
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ALUMINUM & CAST IRON CONSUMABLES No
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PIPELINER ® STICK (SMAW) ELECTRODE
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Pipeliner® Welding Positions All P
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PIPELINER ® FLUX-CORED SELF-SHIELD
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES EN and ISO
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Agency Approvals NOTE: Approvals ar
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PIPELINER ® CONSUMABLES Notes 318
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Power Generation & Nuclear Lincoln
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BATCH | STICK (SMAW) ELECTRODE Exca
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STICK (SMAW) ELECTRODE Excalibur®
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STICK (SMAW) ELECTRODE Excalibur®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE Blue Max®
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TIG (GTAW) CUT LENGTHS Lincoln® Lo
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BATCH | TIG (GTAW) CUT LENGTHS Linc
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BATCH | ORBITAL TIG (GTAW) WIRE Sup
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BATCH | FLUX-CORED GAS-SHIELDED (FC
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SUBMERGED ARC (SAW) FLUX AND WIRE C
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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PACKAGING Tubes, Cans & Cartons 5 l
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PACKAGING Reels & Stem REELS Wire T
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PACKAGING Spools A SPOOLS Wire Type
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PACKAGING Coils, Boxes & Bags COILS
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PACKAGING Drums & Pails DRUMS Wire
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PACKAGING Storage & Handling Stick
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PACKAGING Storage & Handling Metal-
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PACKAGING Storage & Handling Submer
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APPENDIX AWS Classification System
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APPENDIX Stick Electrode Types of C
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APPENDIX Submerged Arc Fluxes Flux
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APPENDIX Submerged Arc Flux/Wire Se
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APPENDIX Aluminum Typical Operating
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APPENDIX Aluminum Typical Joint Des
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APPENDIX Innershield® Wire Selecti
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APPENDIX Agency Approvals NOTE: App
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APPENDIX Safety Guidelines Diesel e
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APPENDIX Safety Guidelines ARC RAYS
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APPENDIX Safety Guidelines CYLINDER
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APPENDIX Safety Guidelines The gase
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APPENDIX Notes
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THE LINCOLN ELECTRIC COMPANY 22801
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