Consumeables Catalog - Lincoln Electric

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE Outershield ® Key Features Designed for welding with 75-95% Argon/ balance CO shielding gas 2 Capable of producing weld deposits with tensile strength exceeding 620 MPa (90 ksi) Use on high strength, low alloy steel applications H8 diffusible hydrogen levels Typical Applications For applications requiring high strength weld metal, such as HY-80, HSLA 80 and ASTM A710 steels 154 ı THE LINCOLN ELECTRIC COMPANY 91K2-H Low Alloy, All Position • AWS E91T1-K2M-H8 Conformances AWS A5.29/A5.29M: ASME SFA-A5.29: ABS: Welding Positions All, except vertical down Shielding Gas 75 - 95% Argon / Balance CO2 Flow Rate: 35 - 45 CFH DIAMETERS / PACKAGING Diameter 25 lb (11.3 kg) Plastic Spool in (mm) (Vacuum Sealed Foil Bag) 0.045 0.052 1/16 (1.1) (1.3) (1.6) ED030975 ED030976 ED030977 E91T1-K2M-H8 E91T1-K2M-H8 E91T1-K2M-H8
MECHANICAL PROPERTIES (1) – As Required per AWS A5.29/A5.29M Yield Strength (2) Tensile Strength Elongation Charpy V-Notch J (ft•lbf) MPa (ksi) MPa (ksi) % @ -18°C (0°F) @ -51° C (-60° F) Requirements - AWS E91T1-K2M-H8 540 (78) min. 620-760 (90-110) 17 min. 27 (20) min. – – 27 (20) min. Typical Results (3) As-Welded with 75% Ar/25% CO 2 As-Welded with 95% Ar/5% CO 2 565-605 (82-88) 650 (94) TYPICAL OPERATING PROCEDURES Diameter, Polarity Shielding Gas 0.045 in (1.2 mm), DC+ 75-95% Ar/ balance CO 2 CTWD (4) mm (in) 25 (1) 620-690 (90-100) 660 (96) FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE 22-28 27 Outershield ® 81-149 (60-110) 108 (80) 91K2-H (AWS E91T1-K2M-H8) 47-95 (35-70) 79 (58) DEPOSIT COMPOSITION (1) – As Required per AWS A5.29/A5.29M %C %Mn %Ni %Si %Mo Requirements - AWS E91T1-K2M-H8 0.15 max. 0.50-1.75 1.00-2.00 0.80 max. 0.35 max. Typical Results (3) As-Welded with 75% Ar/25% CO 2 As-Welded with 95% Ar/5% CO 2 1/16 in (1.6 mm), DC+ 75-95% Ar/ balance CO 2 25 (1) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%) 4.4 7.0 9.5 12.7 15.9 3.2 5.1 6.4 7.6 8.9 10.2 10.8 0.06 0.06 (175) (275) (375) (500) (625) (125) (200) (250) (300) (350) (400) (425) 20-22 23-25 25-27 27-29 30-32 21-23 22-24 24-25 25-27 27-29 28-30 30-31 1.35 1.45 130 180 220 265 305 170 235 275 310 350 385 400 (1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 16. (4) To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. 1.80 1.80 2.0 3.0 4.1 5.2 6.9 (4.3) (6.7) (9.1) (12.2) (15.2) 2.4 (5.3) 3.8 (8.4) 4.8 (10.5) 5.7 (12.5) 6.6 (14.6) 7.6 (16.7) 8.1 (17.8) 0.30 0.32 %P %S %Cr %V Requirements - AWS E91T1-K2M-H8 0.030 max. 0.030 max. 0.15 max. 0.05 max. Typical Results (3) As-Welded with 75% Ar/25% CO 2 As-Welded with 95% Ar/5% CO 2 0.005 0.005 0.010 0.010 0.03 0.03 1.5 2.4 3.4 4.3 5.8 2.0 3.2 4.0 4.8 5.6 6.5 6.9
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
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Detailed Table of Contents Aluminum
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Catalog User Guide 4 7 8 9 10 11 12
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INTRODUCTION 12 ı THE LINCOLN ELEC
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INTRODUCTION Q Lot Certifications C
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INTRODUCTION Disclaimers 16 ı THE
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STICK (SMAW) ELECTRODE Fleetweld ®
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STICK (SMAW) ELECTRODE Jetweld ® H
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STICK (SMAW) ELECTRODE Excalibur ®
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STICK (SMAW) ELECTRODE Jet-LH ® Lo
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Notes 46 ı
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperArc® Typical
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MIG (GMAW) WIRE SuperArc® Capable
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TIG (GTAW) CUT LENGTHS Lincoln® Ty
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MIG (GMAW) & TIG (GTAW) CONSUMABLES
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METAL-CORED WIRE Metalshield ® Mil
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Structural Welding Code Seismic Sup
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METAL-CORED WIRE Metalshield ® Mil
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METAL-CORED WIRE Metalshield ® Low
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METAL-CORED CONSUMABLES Notes 80 ı
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FLUX-CORED SELF-SHIELDED (FCAW-S) W
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MIG (GMAW) WIRE Blue Max® Stainles
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MIG (GMAW) WIRE Blue Max ® Stainle
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FLUX-CORED GAS-SHIELDED (FCAW-G) WI
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) FLUX Lincolnwel
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TIG (GTAW) CUT LENGTHS Lincoln® St
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TIG (GTAW) CUT LENGTHS Lincoln® St
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METAL-CORED (GMAW-C) WIRE Outershie
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HARDFACING STICK (SMAW) ELECTRODE W
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HARDFACING METAL-CORED GAS-SHIELDED
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HARDFACING METAL-CORED (GMAW-C) WIR
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HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING METAL-CORED SUBMERGED AR
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HARDFACING SUBMERGED ARC (SAW) FLUX
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HARDFACING SUBMERGED ARC (SAW) FLUX
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MIG (GMAW) WIRE SuperGlaze Aluminum
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SuperGlaze ® MIG (GMAW) WIRE Alumi
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TIG (GTAW) CUT LENGTHS SuperGlaze A
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ALUMINUM & CAST IRON CONSUMABLES No
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PIPELINER ® STICK (SMAW) ELECTRODE
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Pipeliner® Welding Positions All P
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PIPELINER ® FLUX-CORED SELF-SHIELD
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES EN and ISO
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Agency Approvals NOTE: Approvals ar
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PIPELINER ® CONSUMABLES Notes 318
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Power Generation & Nuclear Lincoln
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BATCH | STICK (SMAW) ELECTRODE Exca
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STICK (SMAW) ELECTRODE Excalibur®
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STICK (SMAW) ELECTRODE Excalibur®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE Blue Max®
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TIG (GTAW) CUT LENGTHS Lincoln® Lo
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BATCH | TIG (GTAW) CUT LENGTHS Linc
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BATCH | ORBITAL TIG (GTAW) WIRE Sup
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BATCH | FLUX-CORED GAS-SHIELDED (FC
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SUBMERGED ARC (SAW) FLUX AND WIRE C
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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PACKAGING Tubes, Cans & Cartons 5 l
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PACKAGING Reels & Stem REELS Wire T
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PACKAGING Spools A SPOOLS Wire Type
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PACKAGING Coils, Boxes & Bags COILS
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PACKAGING Drums & Pails DRUMS Wire
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PACKAGING Storage & Handling Stick
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PACKAGING Storage & Handling Metal-
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PACKAGING Storage & Handling Submer
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APPENDIX AWS Classification System
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APPENDIX Stick Electrode Types of C
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APPENDIX Submerged Arc Fluxes Flux
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APPENDIX Submerged Arc Flux/Wire Se
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APPENDIX Aluminum Typical Operating
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APPENDIX Aluminum Typical Joint Des
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APPENDIX Innershield® Wire Selecti
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APPENDIX Agency Approvals NOTE: App
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APPENDIX Safety Guidelines Diesel e
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APPENDIX Safety Guidelines ARC RAYS
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APPENDIX Safety Guidelines CYLINDER
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APPENDIX Safety Guidelines The gase
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APPENDIX Notes
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THE LINCOLN ELECTRIC COMPANY 22801
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