Consumeables Catalog - Lincoln Electric
Consumeables Catalog - Lincoln Electric Consumeables Catalog - Lincoln Electric
FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE UltraCore® Capable of producing weld deposits with impact toughness exceeding 54 - 84 J (40 - 62 ft•lbf) at -51°C (-60°F) Designed for welding with 100% CO2 shielding gas Premium arc performance and bead appearance H4 diffusible hydrogen levels ProTech ® foil bag packaging Typical Applications Mining Offshore Bridge fabrication High strength fabrication 148 ı THE LINCOLN ELECTRIC COMPANY 81Ni2C-H Low Alloy, All Position • AWS E81T1-Ni2C-JH4 Key Features Conformances AWS A5.29/A5.29M: ASME SFA-A5.29: ABS: Lloyd’s Register: DNV Grade: CWB/CSA W48-06: EN ISO 17632-B: Welding Positions All, except vertical down Shielding Gas 100% CO2 Flow Rate: 40-50 CFH DIAMETERS / PACKAGING Diameter 33 lb (15 kg) in (mm) Spool* 0.045 0.052 1/16 (1.1) (1.3) (1.6) *Spool may be plastic or fiber. ED032215 ED032278 ED032214 E81T1-Ni2C-JH4 E81T1-Ni2C-JH4 3YSA H5 3YS H5 III Y40MS H5 E551T1-Ni2C-JH4 (E81T1-Ni2C-JH4) T556T1-1CA-N5-H5 MECHANICAL PROPERTIES (1) – As Required per AWS A5.29/A5.29M Yield Strength (2) Tensile Strength Elongation Charpy V-Notch J (ft•lbf) MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F) Requirements (4) - AWS E81T1-Ni2C-JH4 Typical Results 470 (68) min. 550-670 (80-100) 19 min. 27 (20) min. 27 (20) min. (3) As-Welded with 100% CO2 555-600 (80-86) 615-650 (89-94) 26-28 76-111 (56-82) 54-84 (40-62)
DEPOSIT COMPOSITION (1) – As Required per AWS A5.29/A5.29M FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE UltraCore ® 81Ni2C-H (AWS E81T1-Ni2C-JH4) %C %Mn %Si %S Requirements (4) - AWS E81T1-Ni2C-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max. Typical Results (3) As-Welded with 100% CO 2 0.04-0.05 1.14-1.24 0.27-0.32 0.006-0.007 %P %Ni Diffusible Hydrogen (mL/100g weld deposit) Requirements (4) - AWS E81T1-Ni2C-JH4 0.030 max. 1.75-2.75 4.0 max. Typical Results (3) As-Welded with 100% CO 2 0.006-0.007 1.86-2.19 2-4 TYPICAL OPERATING PROCEDURES Diameter, Polarity Shielding Gas 0.045 in (1.1 mm), DC+ 100% CO 2 0.052 in (1.3 mm), DC+ 100% CO 2 1/16 in (1.6 mm), DC+ 100% CO 2 CTWD (5) mm (in) 25 (1) 25 (1) 25 (1) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%) 4.4 5.1 6.4 7.6 8.9 9.5 10.8 12.1 12.7 3.8 4.7 5.7 6.4 7.0 7.6 8.5 9.5 10.2 3.8 4.4 5.1 5.7 6.4 7.0 8.3 8.9 (175) (200) (250) (300) (350) (375) (425) (475) (500) (150) (185) (225) (250) (275) (300) (335) (375) (400) (150) (175) (200) (225) (250) (275) (325) (350) 23-28 24-29 25-30 25-30 26-31 26-31 27-32 28-33 29-34 23-28 24-29 24-29 25-30 25-30 26-31 26-31 27-32 27-34 24-29 24-30 25-30 25-31 26-31 26-32 27-32 28-34 140 150 165 190 205 225 245 265 275 150 165 190 215 235 255 275 295 310 200 210 235 265 305 305 335 365 (1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 16. (4) As-Welded with 100% CO2 . (5) To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. 1.8 2.1 2.6 3.1 3.6 3.9 4.4 4.9 5.2 2.0 2.5 3.1 3.4 3.7 4.1 4.5 5.1 5.4 2.9 3.3 3.8 4.3 4.8 5.3 6.2 6.7 (4.0) (4.6) (5.7) (6.8) (8.0) (8.6) (9.7) (10.8) (11.4) (4.5) (5.5) (6.7) (7.5) (8.2) (9.0) (10.0) (11.2) (12.0) (6.3) (7.4) (8.4) (9.5) (10.5) (11.6) (13.7) (14.7) 1.6 1.8 2.3 2.7 3.2 3.4 3.8 4.3 4.5 1.8 2.2 2.7 2.9 3.2 3.5 4.0 4.4 4.7 2.5 2.9 3.3 3.7 4.2 4.6 5.4 5.8 (3.5) (4.0) (5.0) (6.0) (7.0) (7.5) (8.5) (9.5) (10.0) (3.9) (4.8) (5.9) (6.5) (7.2) (7.8) (8.7) (9.8) (10.4) (5.5) (6.4) (7.3) (8.2) (9.2) (10.1) (11.9) (12.8) 86-88 86-88 86-88 WELDING CONSUMABLES CATALOG ı 149
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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE<br />
UltraCore®<br />
Capable of producing weld deposits with<br />
impact toughness exceeding 54 - 84 J<br />
(40 - 62 ft•lbf) at -51°C (-60°F)<br />
Designed for welding with 100% CO2 shielding gas<br />
Premium arc performance and bead<br />
appearance<br />
H4 diffusible hydrogen levels<br />
ProTech ® foil bag packaging<br />
Typical Applications<br />
Mining<br />
Offshore<br />
Bridge fabrication<br />
High strength fabrication<br />
148 ı THE LINCOLN ELECTRIC COMPANY<br />
81Ni2C-H<br />
Low Alloy, All Position • AWS E81T1-Ni2C-JH4<br />
Key Features<br />
Conformances<br />
AWS A5.29/A5.29M:<br />
ASME SFA-A5.29:<br />
ABS:<br />
Lloyd’s Register:<br />
DNV Grade:<br />
CWB/CSA W48-06:<br />
EN ISO 17632-B:<br />
Welding Positions<br />
All, except vertical down<br />
Shielding Gas<br />
100% CO2 Flow Rate: 40-50 CFH<br />
DIAMETERS / PACKAGING<br />
Diameter 33 lb (15 kg)<br />
in (mm)<br />
Spool*<br />
0.045<br />
0.052<br />
1/16<br />
(1.1)<br />
(1.3)<br />
(1.6)<br />
*Spool may be plastic or fiber.<br />
ED032215<br />
ED032278<br />
ED032214<br />
E81T1-Ni2C-JH4<br />
E81T1-Ni2C-JH4<br />
3YSA H5<br />
3YS H5<br />
III Y40MS H5<br />
E551T1-Ni2C-JH4<br />
(E81T1-Ni2C-JH4)<br />
T556T1-1CA-N5-H5<br />
MECHANICAL PROPERTIES (1) – As Required per AWS A5.29/A5.29M<br />
Yield Strength (2) Tensile Strength Elongation<br />
Charpy V-Notch<br />
J (ft•lbf)<br />
MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F)<br />
Requirements (4) - AWS E81T1-Ni2C-JH4<br />
Typical Results<br />
470 (68) min. 550-670 (80-100) 19 min. 27 (20) min. 27 (20) min.<br />
(3)<br />
As-Welded with 100% CO2 555-600 (80-86) 615-650 (89-94) 26-28 76-111 (56-82) 54-84 (40-62)
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