Consumeables Catalog - Lincoln Electric

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE UltraCore® Capable of producing weld deposits with impact toughness exceeding 41 - 89 J (30 - 66 ft•lbf) at -51°C (-60°F) Designed for welding with 75-85% Argon/ balance CO shielding gas 2 Premium arc performance and bead appearance H4 diffusible hydrogen levels ProTech ® foil bag packaging Typical Applications Mining Offshore Bridge fabrication High strength fabrication 146 ı THE LINCOLN ELECTRIC COMPANY 81Ni2A75-H Low Alloy, All Position • AWS E81T1-Ni2M-JH4 Key Features Conformances AWS A5.29/A5.29M: ASME SFA-A5.29: ABS: Lloyd’s Register: DNV Grade: CWB/CSA W48-06: EN ISO 17632-B: Welding Positions DIAMETERS / PACKAGING Diameter 33 lb (15 kg) in (mm) Spool* 0.045 0.052 1/16 (1.1) (1.3) (1.6) *Spool may be plastic or fiber. All Shielding Gas 75% - 85% Argon / Balance CO2 Flow Rate: 40-55 CFH ED032217 ED032277 ED032216 E81T1-Ni2M-JH4 E81T1-Ni2M-JH4 3YSA H5 3YS H5 III Y40MS H5 E551T1-Ni2M-JH4 (E81T1-Ni2M-JH4) T556T1-1MA-N5-H5 MECHANICAL PROPERTIES (1) – As Required per AWS A5.29/A5.29M Yield Strength (2) Tensile Strength Elongation Charpy V-Notch J (ft•lbf) MPa (ksi) MPa (ksi) % @ -40°C (-40°F) @ -51°C (-60°F) Requirements (4) - AWS E81T-1Ni2M-JH4 Typical Results 470 (68) min. 550-670 (80-100) 19 min. 27 (20) min. 27 (20) min. (3) As-Welded with 75% Ar/25% CO2 555-580 (80-84) 615-635 (89-92) 25-28 69-115 (51-85) 41-89 (30-66)
DEPOSIT COMPOSITION (1) – As Required per AWS A5.29/A5.29M FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE UltraCore ® 81Ni2A75-H (AWS E81T1-Ni2M-JH4) %C %Mn %Si %S Requirements (4) - AWS E81T1-Ni2M-JH4 0.12 max. 1.50 max. 0.80 max. 0.030 max. Typical Results (3) As-Welded with 75% Ar/25% CO 2 0.04-0.05 0.93-1.05 0.25-0.28 0.005-0.006 %P %Ni Diffusible Hydrogen (mL/100g weld deposit) Requirements (4) - AWS E81T1-Ni2M-JH4 0.030 max. 1.75-2.75 4.0 max. Typical Results (3) As-Welded with 75% Ar/25% CO 2 0.006-0.008 2.01-2.13 3-4 TYPICAL OPERATING PROCEDURES Diameter, Polarity Shielding Gas 0.045 in (1.1 mm), DC+ 75%-85% Ar/ balance CO 2 0.052 in (1.3 mm), DC+ 75%-85% Ar/ balance CO 2 1/16 in (1.6 mm), DC+ 75%-85% Ar/ balance CO 2 CTWD (5) mm (in) 25 (1) 25 (1) 25 (1) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%) 4.4 5.1 6.4 7.6 8.9 9.5 10.8 12.1 12.7 3.8 4.7 5.7 6.4 7.0 7.6 8.5 9.5 10.2 3.8 4.4 5.1 5.7 6.4 7.0 8.3 8.9 (175) (200) (250) (300) (350) (375) (425) (475) (500) (150) (185) (225) (250) (275) (300) (335) (375) (400) (150) (175) (200) (225) (250) (275) (325) (350) 21-26 22-27 22-27 23-28 24-29 24-29 25-30 26-31 27-32 21-26 22-27 22-27 23-28 23-28 24-29 24-30 25-31 25-32 21-27 21-28 22-29 23-30 24-31 24-32 24-32 25-33 (1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 16. (4) As-Welded with 75% Argon / 25% CO2 . (5) To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. 140 150 165 190 205 225 245 265 275 150 165 190 215 235 255 275 295 310 200 210 235 265 285 315 335 365 1.8 2.1 2.6 3.1 3.6 3.9 4.4 4.9 5.2 2.0 2.5 3.1 3.4 3.7 4.1 4.5 5.1 5.4 2.9 3.3 3.8 4.3 4.8 5.3 6.2 6.7 (4.0) (4.6) (5.7) (6.8) (8.0) (8.6) (9.7) (10.8) (11.4) (4.5) (5.5) (6.7) (7.5) (8.2) (9.0) (10.0) (11.2) (12.0) (6.3) (7.4) (8.4) (9.5) (10.5) (11.6) (13.7) (14.7) 1.6 1.8 2.3 2.7 3.2 3.4 3.8 4.3 4.5 1.8 2.2 2.7 2.9 3.2 3.5 4.0 4.4 4.7 2.5 2.9 3.3 3.7 4.2 4.6 5.4 5.8 (3.5) (4.0) (5.0) (6.0) (7.0) (7.5) (8.5) (9.5) (10.0) (3.9) (4.8) (5.9) (6.5) (7.2) (7.8) (8.7) (9.8) (10.4) (5.5) (6.4) (7.3) (8.2) (9.2) (10.1) (11.9) (12.8) 86-88 86-88 86-88 WELDING CONSUMABLES CATALOG ı 147
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
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Detailed Table of Contents Aluminum
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Catalog User Guide 4 7 8 9 10 11 12
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INTRODUCTION 12 ı THE LINCOLN ELEC
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INTRODUCTION Q Lot Certifications C
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INTRODUCTION Disclaimers 16 ı THE
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STICK (SMAW) ELECTRODE Fleetweld ®
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STICK (SMAW) ELECTRODE Jetweld ® H
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STICK (SMAW) ELECTRODE Excalibur ®
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STICK (SMAW) ELECTRODE Jet-LH ® Lo
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Notes 46 ı
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperArc® Typical
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MIG (GMAW) WIRE SuperArc® Capable
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TIG (GTAW) CUT LENGTHS Lincoln® Ty
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MIG (GMAW) & TIG (GTAW) CONSUMABLES
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METAL-CORED WIRE Metalshield ® Mil
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Structural Welding Code Seismic Sup
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METAL-CORED WIRE Metalshield ® Mil
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METAL-CORED WIRE Metalshield ® Low
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METAL-CORED CONSUMABLES Notes 80 ı
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FLUX-CORED SELF-SHIELDED (FCAW-S) W
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MIG (GMAW) WIRE Blue Max® Stainles
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MIG (GMAW) WIRE Blue Max ® Stainle
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FLUX-CORED GAS-SHIELDED (FCAW-G) WI
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) FLUX Lincolnwel
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TIG (GTAW) CUT LENGTHS Lincoln® St
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TIG (GTAW) CUT LENGTHS Lincoln® St
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METAL-CORED (GMAW-C) WIRE Outershie
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HARDFACING STICK (SMAW) ELECTRODE W
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HARDFACING METAL-CORED GAS-SHIELDED
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HARDFACING METAL-CORED (GMAW-C) WIR
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HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING METAL-CORED SUBMERGED AR
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HARDFACING SUBMERGED ARC (SAW) FLUX
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HARDFACING SUBMERGED ARC (SAW) FLUX
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MIG (GMAW) WIRE SuperGlaze Aluminum
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SuperGlaze ® MIG (GMAW) WIRE Alumi
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TIG (GTAW) CUT LENGTHS SuperGlaze A
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ALUMINUM & CAST IRON CONSUMABLES No
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PIPELINER ® STICK (SMAW) ELECTRODE
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Pipeliner® Welding Positions All P
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PIPELINER ® FLUX-CORED SELF-SHIELD
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES EN and ISO
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Agency Approvals NOTE: Approvals ar
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PIPELINER ® CONSUMABLES Notes 318
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Power Generation & Nuclear Lincoln
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BATCH | STICK (SMAW) ELECTRODE Exca
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STICK (SMAW) ELECTRODE Excalibur®
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STICK (SMAW) ELECTRODE Excalibur®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE Blue Max®
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TIG (GTAW) CUT LENGTHS Lincoln® Lo
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BATCH | TIG (GTAW) CUT LENGTHS Linc
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BATCH | ORBITAL TIG (GTAW) WIRE Sup
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BATCH | FLUX-CORED GAS-SHIELDED (FC
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SUBMERGED ARC (SAW) FLUX AND WIRE C
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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PACKAGING Tubes, Cans & Cartons 5 l
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PACKAGING Reels & Stem REELS Wire T
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PACKAGING Spools A SPOOLS Wire Type
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PACKAGING Coils, Boxes & Bags COILS
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PACKAGING Drums & Pails DRUMS Wire
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PACKAGING Storage & Handling Stick
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PACKAGING Storage & Handling Metal-
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PACKAGING Storage & Handling Submer
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APPENDIX AWS Classification System
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APPENDIX Stick Electrode Types of C
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APPENDIX Submerged Arc Fluxes Flux
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APPENDIX Submerged Arc Flux/Wire Se
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APPENDIX Aluminum Typical Operating
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APPENDIX Aluminum Typical Joint Des
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APPENDIX Innershield® Wire Selecti
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APPENDIX Agency Approvals NOTE: App
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APPENDIX Safety Guidelines Diesel e
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APPENDIX Safety Guidelines ARC RAYS
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APPENDIX Safety Guidelines CYLINDER
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APPENDIX Safety Guidelines The gase
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APPENDIX Notes
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THE LINCOLN ELECTRIC COMPANY 22801
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