Consumeables Catalog - Lincoln Electric

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FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE UltraCore® Increase weld deposition to more than 14 lbs/hr. out-of-position Fast freezing slag for a flat bead shape and increased productivity in all positions Operators can set the machine on a single setting and weld in all positions Weld over light rust, mill scale, and primer Capable of exceeding 27 J (20 ft•lbf) at -40°C (-40°F) Typical Applications Heavy Fabrication Mining General Fabrication Structural Applications requiring PWHT of mild steels HD-12C Mild Steel, All Position • AWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8 Key Features 118 ı THE LINCOLN ELECTRIC COMPANY Conformances AWS A5.20/5.20M: ASME SFA-5.20: Welding Positions All Shielding Gas 100% CO2 DIAMETERS / PACKAGING Diameter 33 lb (15 kg) in (mm) Fiber Spool 0.045 0.052 1/16 (1.1) (1.3) (1.6) ED034274 ED034275 ED034276 E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8 E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8
DEPOSIT COMPOSITION (1) – As Required per AWS A5.20/5.20M FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE UltraCore ® HD-12C (AWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8) MECHANICAL PROPERTIES (1) – As Required per AWS A5.20/5.20M Yield Strength (2) Tensile Charpy V-Notch Strength Elongation J (ft•lbf) MPa (ksi) MPa (ksi) % @ -29°C (-20°F) @ -40°C (-40°F) Requirements (4) AWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8 400 (58) 480-620 22 27 (20) min. 27 (20) min. As-Welded with 100% CO2 Typical Results min. (70-90) min. (3) As-Welded with 100% CO2 545 (79) 600 (87) 27 61 (45) 46 (34) Stress-Relieved for 1 hr @ 620°C (1150°F) 483 (70) 565 (82) 29 54 (40) – %C %Mn %Si %S Requirements (4) AWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8 As-Welded with 100% CO2 Typical Results 0.12 max. 1.60 max. 0.90 max. 0.03 max. (3) As-Welded with 100% CO2 0.04 1.39 0.35 0.01 %P %Ni Diffusible Hydrogen (mL/100g weld deposit) Requirements (4) AWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8 As-Welded with 100% CO2 Typical Results 0.03 max. 0.50 max. 8 max. (3) As-Welded with 100% CO2 0.01 0.43 4-7 TYPICAL OPERATING PROCEDURES Diameter, Polarity CTWD Shielding Gas (5) Wire Feed Speed Voltage Approx. Current Melt-Off Rate Deposition Rate Efficiency mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) kg/hr (lb/hr) (%) 0.045 in (1.1 mm), DC+ As-Welded with 100% CO 2 0.052 in (1.3 mm), DC+ As-Welded with 100% CO 2 1/16 in (1.6 mm), DC+ As-Welded with 100% CO 2 25 (1) 25 (1) 25 (1) 4.4 6.4 7.6 10.2 12.7 15.2 3.8 6.4 8.9 10.8 12.7 3.8 5.1 6.4 7.6 10.2 (175) (250) (300) (400) (500) (600) (150) (250) (350) (425) (500) (150) (200) (250) (300) (400) 23-28 24-29 25-30 25-30 26-31 27-32 23-28 25-30 26-31 26-31 27-32 22-27 23-28 24-29 24-29 26-31 115 140 155 185 215 245 140 180 225 255 290 200 230 255 285 340 (1) Typical all weld metal. (2) Measured with 0.2% offset. (3) See test results disclaimer on pg. 16. (4) As-Welded with 100% CO2 . (5) To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD. 1.8 2.5 3.1 4.1 5.1 6.1 2.1 3.5 5.0 6.0 7.1 2.9 3.9 4.8 5.8 7.7 (3.9) (5.6) (6.8) (9.0) (11.3) (13.5) (4.7) (7.8) (11.0) (13.3) (15.6) (6.4) (8.5) (10.6) (12.7) (16.9) 1.5 2.2 2.6 3.5 4.4 5.3 1.7 3.0 4.2 5.1 6.0 2.4 3.3 4.1 4.9 6.7 (3.4) (4.8) (5.8) (7.8) (9.8) (11.7) (3.8) (6.5) (9.2) (11.2) (13.3) (5.3) (7.2) (9.1) (10.9) (14.7) 85-88 85-88 85-88 WELDING CONSUMABLES CATALOG ı 119
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C1.10 www.lincolnelectric.com Weldi
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GAS-SHIELDED FLUX-CORED (FCAW-G) WI
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Detailed Table of Contents Stick St
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Detailed Table of Contents Submerge
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Detailed Table of Contents Aluminum
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Catalog User Guide 4 7 8 9 10 11 12
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INTRODUCTION 12 ı THE LINCOLN ELEC
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INTRODUCTION Q Lot Certifications C
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INTRODUCTION Disclaimers 16 ı THE
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STICK (SMAW) ELECTRODE Fleetweld ®
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STICK (SMAW) ELECTRODE Jetweld ® H
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STICK (SMAW) ELECTRODE Excalibur ®
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STICK (SMAW) ELECTRODE Jet-LH ® Lo
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Shield-Arc®
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STICK (SMAW) ELECTRODE Notes 46 ı
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperGlide® Typica
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MIG (GMAW) WIRE SuperArc® Typical
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MIG (GMAW) WIRE SuperArc® Capable
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TIG (GTAW) CUT LENGTHS Lincoln® Ty
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MIG (GMAW) & TIG (GTAW) CONSUMABLES
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SUBMERGED ARC (SAW) FLUX Lincolnwel
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Lincolnweld ® Features the chemica
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SUBMERGED ARC (SAW) ELECTRODE Linco
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SUBMERGED ARC (SAW) CONSUMABLES Not
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STICK (SMAW) ELECTRODE Excalibur®
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MIG (GMAW) WIRE Blue Max® Stainles
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MIG (GMAW) WIRE Blue Max ® Stainle
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FLUX-CORED GAS-SHIELDED (FCAW-G) WI
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TIG (GTAW) CUT LENGTHS Lincoln® St
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TIG (GTAW) CUT LENGTHS Lincoln® St
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METAL-CORED (GMAW-C) WIRE Outershie
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HARDFACING STICK (SMAW) ELECTRODE W
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HARDFACING METAL-CORED GAS-SHIELDED
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HARDFACING METAL-CORED (GMAW-C) WIR
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HARDFACING FLUX-CORED SELF-SHIELDED
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HARDFACING METAL-CORED SUBMERGED AR
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HARDFACING SUBMERGED ARC (SAW) FLUX
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HARDFACING SUBMERGED ARC (SAW) FLUX
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MIG (GMAW) WIRE SuperGlaze Aluminum
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SuperGlaze ® MIG (GMAW) WIRE Alumi
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TIG (GTAW) CUT LENGTHS SuperGlaze A
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ALUMINUM & CAST IRON CONSUMABLES No
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PIPELINER ® STICK (SMAW) ELECTRODE
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Pipeliner® Welding Positions All P
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PIPELINER ® FLUX-CORED SELF-SHIELD
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® FLUX-CORED GAS-SHIELDE
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES Electrode
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PIPELINER ® CONSUMABLES EN and ISO
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Agency Approvals NOTE: Approvals ar
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PIPELINER ® CONSUMABLES Notes 318
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Power Generation & Nuclear Lincoln
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BATCH | STICK (SMAW) ELECTRODE Exca
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE SuperArc®
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BATCH | MIG (GMAW) WIRE Blue Max®
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TIG (GTAW) CUT LENGTHS Lincoln® Lo
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BATCH | TIG (GTAW) CUT LENGTHS Linc
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BATCH | ORBITAL TIG (GTAW) WIRE Sup
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BATCH | FLUX-CORED GAS-SHIELDED (FC
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SUBMERGED ARC (SAW) FLUX AND WIRE C
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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SUBMERGED ARC (SAW) WIRE AND FLUX L
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PACKAGING Tubes, Cans & Cartons 5 l
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PACKAGING Reels & Stem REELS Wire T
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PACKAGING Spools A SPOOLS Wire Type
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PACKAGING Coils, Boxes & Bags COILS
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PACKAGING Drums & Pails DRUMS Wire
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PACKAGING Storage & Handling Stick
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PACKAGING Storage & Handling Metal-
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PACKAGING Storage & Handling Submer
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APPENDIX AWS Classification System
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APPENDIX Stick Electrode Types of C
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APPENDIX Submerged Arc Fluxes Flux
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APPENDIX Submerged Arc Flux/Wire Se
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APPENDIX Aluminum Typical Operating
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APPENDIX Aluminum Typical Joint Des
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APPENDIX Innershield® Wire Selecti
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APPENDIX Agency Approvals NOTE: App
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APPENDIX Safety Guidelines Diesel e
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APPENDIX Safety Guidelines ARC RAYS
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APPENDIX Safety Guidelines CYLINDER
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APPENDIX Safety Guidelines The gase
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APPENDIX Notes
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THE LINCOLN ELECTRIC COMPANY 22801
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