Controls and Flow Meters - Chemline Plastics Limited
Controls and Flow Meters - Chemline Plastics Limited Controls and Flow Meters - Chemline Plastics Limited
Chemline Valves Piping Flow Meters & Controls Controls and Flow Meters PVC CPVC PP PVDF POLYAMIDE POLYSULFONE SS Materials of Construction Gauge Isolators Air Release Valves Back Pressure/Relief Valves Pressure Regulating/Reducing Valves Chemline Technical Resources Manual Thermoplastic Valves Catalogue Actuation & Actuated Valves Catalogue Controls & Flow Meters Catalogue DigiflowFlowX3 ® Flow Meters & Instrumentation Catalogue Chemical Resistance Guide Specification Guide ▼ ▼ ▼ ▼ ▼ ▼ Characterized Control Valves Variable Area Flow Meters Your Pipeline To Quality Valves, Piping, Flow Meters and Controls
- Page 2 and 3: New New New New Controls & Flow Met
- Page 4 and 5: Gauge Isolators Chemline SG Series
- Page 6 and 7: AR Series Air Release Valves The Ch
- Page 8 and 9: AA Series Air & Vacuum Release Valv
- Page 10 and 11: SB 17 Mini Back Pressure/ Relief Va
- Page 12 and 13: SB 10/11 Series Back Pressure/ Reli
- Page 14 and 15: SB 10/11 Back Pressure/Relief Valve
- Page 16 and 17: SB 12 Series Back Pressure/ Relief
- Page 18 and 19: SB 12 Relief Valves 1/2" - 2" H A 8
- Page 20 and 21: Pressure Regulating (Reducing) Valv
- Page 22 and 23: Pressure Regulating Valves 1/2" - 2
- Page 24 and 25: ChemFlareTM End Connectors All Chem
- Page 26 and 27: Characterized Control Valves The Ch
- Page 28 and 29: Characterized Control Valves 17 20.
- Page 30 and 31: EK Series Pneumatic - PVDF & PTFE O
- Page 32 and 33: EE Series Electric - PVDF & PTFE EE
- Page 34 and 35: Variable Area Flow Meters NOTES: PV
- Page 36 and 37: SCALE CORRECTION FACTORS - FOR AIR
- Page 38 and 39: Actuation & Actuated Valves Electri
- Page 40: Teflon ® Tube, Fittings, Valves &
<strong>Chemline</strong><br />
Valves<br />
Piping<br />
<strong>Flow</strong> <strong>Meters</strong><br />
& <strong>Controls</strong><br />
<strong>Controls</strong> <strong>and</strong> <strong>Flow</strong> <strong>Meters</strong><br />
PVC CPVC PP PVDF POLYAMIDE POLYSULFONE SS<br />
Materials of Construction<br />
Gauge Isolators<br />
Air Release Valves<br />
Back Pressure/Relief Valves<br />
Pressure Regulating/Reducing Valves<br />
<strong>Chemline</strong> Technical Resources<br />
Manual Thermoplastic Valves Catalogue<br />
Actuation & Actuated Valves Catalogue<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> Catalogue<br />
Digiflow<strong>Flow</strong>X3 ®<br />
<strong>Flow</strong> <strong>Meters</strong> & Instrumentation Catalogue<br />
Chemical Resistance Guide<br />
Specification Guide<br />
▼<br />
▼<br />
▼<br />
▼<br />
▼<br />
▼<br />
Characterized Control Valves<br />
Variable Area <strong>Flow</strong> <strong>Meters</strong><br />
Your Pipeline To Quality Valves,<br />
Piping, <strong>Flow</strong> <strong>Meters</strong> <strong>and</strong> <strong>Controls</strong>
New<br />
New<br />
New<br />
New<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> Page<br />
Gauge Isolators 4-5<br />
Air Release Valves<br />
AR Series Air Release Valves 6-7<br />
AA Series Air & Vacuum Release Valves 8-9<br />
Back Pressure/Relief Valves<br />
SB17 Mini Back Pressure/Relief Valves 10-11<br />
SB10/11 Back Pressure/Relief Valves 12-15<br />
SB12 Back Pressure/Relief Valves 16-19<br />
SR50 Pressure Regulating/Reducing Valves 20-23<br />
ChemFlare TM End Connectors 24-25<br />
Characterized Control Valves 26-28<br />
EK Series Pneumatically Actuated 29-30<br />
EE Series Electrically Actuated 31-32<br />
Variable Area <strong>Flow</strong> <strong>Meters</strong> 33-36<br />
2 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
Gauge Isolators<br />
AR Series Air Release Valves<br />
AA Series Air&Vacuum Release Valves SB17 Mini Back Pressure/Relief Valves<br />
SB/SR50 Series Sizes: 3/8" to 2" SB/SR50 Series Sizes: 2-1/2" to 4"<br />
ChemFlare TM End Connectors EK Series Characterized Control<br />
EE Series Characterized Control Variable Area <strong>Flow</strong> <strong>Meters</strong><br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
Materials of Construction<br />
Thermoplastics<br />
PVC (Polyvinyl Chloride)<br />
The most economical <strong>and</strong> largest selection of <strong>Chemline</strong><br />
valves are moulded from PVC. It offers excellent mechanical<br />
<strong>and</strong> chemical resistance properties at low cost. The working<br />
temperature range of PVC valves is 0 to 60°C (30 to 140°F).<br />
PVC used for <strong>Chemline</strong> valves is identified by cell classification<br />
number 11564-A as per ASTM St<strong>and</strong>ard D 1784. The suffix<br />
“A” refers to the highest chemical resistance rating. Most<br />
other PVC valves as well as pipe <strong>and</strong> fittings have only a “B”<br />
chemical resistance rating.<br />
The special PVC “A” compound used in <strong>Chemline</strong> valves<br />
resists attack of most acids, strong alkalais, salts <strong>and</strong> many<br />
other chemicals. High chemical resistance of this material<br />
allows its application on aggressive services such as 98%<br />
H2 SO4 , dry chlorine <strong>and</strong> low pressure wet chlorine gas. PVC<br />
is attacked by chlorinated hydrocarbons, ketones, esters <strong>and</strong><br />
some aromatic compounds. It can be used on solutions<br />
containing up to 1000 ppm solvents.<br />
<strong>Chemline</strong> PVC valves are non-toxic. They meet CSA st<strong>and</strong>ard<br />
B137.0 for toxicity.<br />
They are resistant to damaging effects of sunlight <strong>and</strong><br />
weathering, thus painting is not necessary.<br />
CPVC (Chlorinated Polyvinyl Chloride)<br />
CPVC is very similar to PVC in mechanical properties <strong>and</strong><br />
chemical resistance. It is suitable for applications from<br />
0 to 95°C (30 to 200°F).<br />
The special CPVC compound used for <strong>Chemline</strong> valves is<br />
classified as 23567-A as per ASTM D 1784. The suffix “A”<br />
denotes conformance to the highest chemical resistance<br />
rating. The compound is non-toxic, conforming to CSA<br />
toxicity st<strong>and</strong>ard B137.0.<br />
CPVC valves have proven to be an excellent choice for<br />
applications at temperatures too high for PVC or when an<br />
extra margin of safety is required.<br />
PP (Polypropylene)<br />
PP is light weight <strong>and</strong> high in chemical resistance. Valves are<br />
suitable for service from –20 to 90°C (–5° to 195°F). PP is<br />
unaffected by alkalais, salts, organic solvents <strong>and</strong> most acids,<br />
particularly hydrochloric <strong>and</strong> phosphoric acid. It is unsuitable<br />
on strong acids, chlorinated hydrocarbons, aromatic<br />
compounds <strong>and</strong> high concentrations of free chlorine.<br />
PP is very inert thus popular for high purity applications such<br />
as deionized water, etc. The material comes normally<br />
opaqued by addition of grey-beige pigment to prevent<br />
ultraviolet light penetration. Natural translucent material<br />
without pigment will degrade if exposed to UV light (sun<br />
light). <strong>Chemline</strong> offers PP pipe, fittings <strong>and</strong> valves in<br />
pigmented <strong>and</strong> unpigmented PP, both approved by the FDA<br />
for contact with food.<br />
PVDF (Polyvinylidene Fluoride)<br />
PVDF is superior to other valve thermoplastics in chemical<br />
resistance <strong>and</strong> abrasion resistance. It has remarkable strength<br />
over the largest working temperature range. The working<br />
temperature range of PVDF valves is –40 to 120°C (–40 to<br />
250°F).<br />
PVDF’s impact strength is over twice that of PVC. The valves<br />
are extremely durable under mechanical abuse even at –40°F.<br />
They also offer the highest abrasion resistance of<br />
thermoplastic valves.<br />
PVDF has excellent chemical resistance against halogens such<br />
as chlorine <strong>and</strong> bromine, strong acids such as hydrofluoric<br />
<strong>and</strong> nitric acids, organic solvents <strong>and</strong> oils. PVDF is not<br />
resistant to hot bases.<br />
It is also non toxic <strong>and</strong> imparts no odours or tastes into the<br />
fluid. Our PVDF conforms with USDA Title 21, P121.2593<br />
requirements for contact with food.<br />
Gas permeability of PVDF is extremely low. A patented PVDF<br />
gas permeability barrier is available on Type 14 <strong>and</strong> DV Series<br />
Diaphragm Valves. It is a backing to the Teflon ® diaphragm<br />
<strong>and</strong> has proven to increase the life of diaphragm valves on<br />
chlorine <strong>and</strong> strong acid services.<br />
Teflon ® PTFE (Polytetrafluoroethylene)<br />
PTFE is almost totally insoluble <strong>and</strong> chemically inert. It has<br />
high temperature resistance. Teflon ® PTFE ball seats, because<br />
of natural lubricity, require no lubrication. Teflon ® PTFE<br />
diaphragms <strong>and</strong> flange gaskets are used in the most severe<br />
chemical resistance applications.<br />
Elastomers<br />
EPDM (Ethylene Propylene Terpolymer)<br />
EPDM is a synthetic rubber used as the st<strong>and</strong>ard seal material<br />
for most <strong>Chemline</strong> valves. It is the most economical choice of<br />
elastomer <strong>and</strong> has excellent chemical resistance on the great<br />
majority of applications including acids, alkalais, salts <strong>and</strong><br />
many others at temperatures up to 90°C. EPDM is weak on<br />
organic compounds <strong>and</strong> cannot be used on oils <strong>and</strong> fats.<br />
<strong>Chemline</strong> valves seals of EPDM meet CSA st<strong>and</strong>ard B137.0 for<br />
non-toxicity.<br />
FKM or FPM (“Viton ® “ Fluorocarbon Rubber)<br />
FKM/FPM is more expensive than EPDM so is used as an<br />
alternate elastomer when required. It has excellent resistance<br />
to mineral acids, oils <strong>and</strong> many aliphatic <strong>and</strong> aromatic<br />
hydrocarbons. FKM/FPM (Viton ®) is weak on sodium<br />
hydroxide.<br />
FKM-C is a special formulation with higher resistance to<br />
chlorine services.<br />
FKM-F offers better chemical resistance on inorganic acids<br />
than st<strong>and</strong>ard FKM. Ratings are included for hydrochloric,<br />
nitric <strong>and</strong> sulphuric acids.<br />
CPE (Chlorinated Polyethylene)<br />
CPE is superior to all other elastomers on sodium<br />
hypochlorite. It resists hypochlorite up to full strength (13%).<br />
Ball valves supplied with CPE seals are very price competitive<br />
on this service.<br />
NITRILE (Acrylonitrile-Butadiene Copolymer, abv. NBR)<br />
Nitrile is also know as Buna-N. It has high chemical resistance to<br />
oil <strong>and</strong> petroleums but is weak on oxidizing media i.e. acids.<br />
Nitrile has excellent abrasion resistance <strong>and</strong> is less expensive<br />
than FKM/FPM (Viton ®).<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 3
Gauge Isolators<br />
<strong>Chemline</strong> SG Series Gauge Isolators allow inexpensive<br />
pressure gauges, or any other pressure instrument to be<br />
used in corrosive services. The upper chamber (gauge<br />
side) is filled with a stable fluid such as glycol or<br />
glycerine‡. A diaphragm separates it from the lower<br />
chamber which receives the media under pressure.<br />
The 1/2" gauge connection allows use of the popular 4"<br />
<strong>and</strong> 4-1/2" diameter gauges. Pressure switches or<br />
transmitters may also be installed. Customers can easily<br />
fill isolators <strong>and</strong> install their own gauges.<br />
Isolate Pressure Instruments<br />
from Corrosive Media<br />
Teflon ® Diaphragm<br />
Features<br />
Easy to Mount Gauges<br />
● It is easy to fill an isolator <strong>and</strong> field mount a gauge.<br />
No special equipment is required.<br />
● Will accept popular 4" <strong>and</strong> 4-1/2" diameter gauges<br />
Provision for Fill Port<br />
● Housing may be drilled <strong>and</strong> tapped by <strong>Chemline</strong> or<br />
customer for a threaded fill port. This is used for<br />
filling isolator using a vacuum filling station<br />
High Chemical Resistance<br />
● Choice of body materials for a wide range of<br />
applications<br />
● Teflon ® PTFE bonded EPDM dished diaphragm for<br />
high chemical resistance <strong>and</strong> sensitivity<br />
Heavy Duty Design for Safety<br />
● PPG* top chamber<br />
● Heavy wall connection ports<br />
A<br />
B<br />
A With 2" gauge<br />
B With 4-1/2" gauge<br />
C With 2" back mount gauge<br />
D With pressure transmitter<br />
† Other available inlet connections are 1/2" socket or 1/2" to 1" flanged.<br />
‡ Other fluids are available for special applications such as chlorine service.<br />
* Glass reinforced polypropylene.<br />
4 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
C<br />
D<br />
Your Pipeline To Quality<br />
Optional Gauge Isolators are<br />
available alone or with gauge<br />
mounted <strong>and</strong> prefilled with glycol‡<br />
Stainless Steel<br />
B<strong>and</strong>s Prevent<br />
FNPT ports from<br />
splitting<br />
Provision<br />
for Fill Port<br />
PVC, PP, PVDF<br />
SERIES: SG<br />
INLET<br />
CONNECTION: 1/4" or 1/2" Threaded†<br />
INSTRUMENT<br />
CONNECTION: 1/4" or 1/2" Threaded<br />
DIAPHRAGM: Teflon ®<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
Gauge Isolators<br />
C<br />
3.38"<br />
WORKING PRESSURES PSI<br />
Material<br />
10 – 20°C<br />
50 – 68°F<br />
30°C<br />
86°F<br />
D<br />
3.15" Dia.<br />
ORDERING EXAMPLE<br />
<strong>Chemline</strong> Gauge Isolators SG<br />
40°C<br />
104°F<br />
50°C<br />
122°F<br />
Body Material A – PVC B – PP K – PVDF<br />
Inlet Size 002 – 1/4" 005 – 1/2"(St<strong>and</strong>ard)<br />
Instrument Connection 002 – 1/4" 005 – 1/2"<br />
Diaphragm P – Teflon ® PTFE bonded EPDM<br />
6<br />
5<br />
4<br />
3<br />
1<br />
2<br />
5<br />
60°C<br />
140°F<br />
OPTIONAL GAUGES<br />
● <strong>Chemline</strong> offers the gauges listed below mounted to<br />
isolator <strong>and</strong> prefilled with glycol, glycerine or special<br />
fluid for chlorine applications. These gauges have<br />
dials <strong>and</strong> cases filled with either glycol (st<strong>and</strong>ard),<br />
glycerine or silicon for corrosion resistance <strong>and</strong><br />
dampening.<br />
OTHER OPTIONS<br />
● Flanged inlet connections<br />
Example: <strong>Chemline</strong> SG Series Gauge Isolator, PVC, 1/2" x 1/4" FNPT inlet x instrument connections, Teflon ® .<br />
● Threaded Fill Port – drilled, tapped <strong>and</strong> plugged<br />
● <strong>Chemline</strong> will mount any pressure instrument supplied<br />
free issue by customer<br />
DIMENSIONS INCHES<br />
Gauge<br />
Connection Housing<br />
1/4" 316 SS<br />
1/4" 316 SS<br />
1/4" 316 SS<br />
1/4" 316 SS<br />
1/2" 316 SS<br />
1/2" PBTP Plastic 1<br />
Gauge<br />
Bourdon<br />
Dimensions<br />
Diameter<br />
Item No.<br />
Tube Window Accuracy C D(max.)<br />
2-1/2"<br />
P025-xx<br />
Brass Polycarbonate ±1.5% of span 3.1 2.5<br />
2-1/2"<br />
P025-xx-SS<br />
316 SS Polycarbonate ±1.5% of span 3.1 2.5<br />
2-1/2" Back Mount P025-xx-SS/BM<br />
316 SS Polycarbonate ±1.5% of span 1.6 2.5<br />
2-1/2" Back Mount P025-xx-BM<br />
Brass Polycarbonate ±1.5% of span 1.6 2.5<br />
4"<br />
P040-xx-SS<br />
316 SS Safety Glass ±1% of span 4.5 4.0<br />
4-1/2"<br />
P045-xx-SS<br />
316 SS Acrylic ±0.5% of span 6.3 5.8<br />
xx denotes the maximum gauge pressure i.e., 30, 60, 100, 160 or 200 psi. See data page for recommended working pressures.<br />
1 PBTP = glass filled polyester.<br />
PVC 150 100 80 45 15 – – – – –<br />
PP 150 125 100 80 65 45 – – – –<br />
PVDF 150 150 150 125 105 85 70 60 45 30<br />
Temperature Ranges: PVC –10 to 60°C (14 to 140°F), PP: 8 to 80°C (46 to 176°F), PVDF: –30 to 120°C (–22 to 248°F).<br />
NR = Not Recommended. * Weights are for unfilled 1/2" x 1/2" isolators without gauges. 1/2" x 1/4" isolators are 20% lighter.<br />
WEIGHTS<br />
A 005- 002 P G<br />
Filling & Mounting G –Add only if isolator is supplied filled with glycol <strong>and</strong> gauge or pressure instrument<br />
is mounted by <strong>Chemline</strong>. Separate gauge item numbers are listed above.<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 5<br />
70°C<br />
158°F<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Body 1 PVC, PP, PVDF<br />
2▲ Diaphragm 1 Teflon ® PTFE<br />
3 Bonnet 1 PPG<br />
4 Gasket 1 EPDM<br />
5 Stainless Steel B<strong>and</strong>s 2 304 SS<br />
6 Optional Gauge 1 See below<br />
PPG = Glass reinforced polypropylene<br />
80°C<br />
176°F<br />
90°C<br />
194°F<br />
100°C<br />
212°F<br />
120°C<br />
248°F<br />
Net Weights<br />
Pounds*<br />
1.0<br />
0.7<br />
1.3
AR Series<br />
Air Release<br />
Valves<br />
The <strong>Chemline</strong> AR Series Air Release Valve allow gases<br />
to escape from unpressurized pipe lines. It must be<br />
installed vertically at the highest point in the piping<br />
system with the “Air” arrow up. As the unpressurized<br />
air vents, liquid rises to the float (an inverted cup),<br />
which lifts the float up against the seat, holding liquid<br />
pressure. The float will not release until the pressure on<br />
the inlet side of the valve is equal to the outlet pressure<br />
of the valve (normally atmospheric).<br />
Low Cost<br />
Sizes up to 3"<br />
Features<br />
Full Size Range<br />
● 1/2" to 3"<br />
Large <strong>Flow</strong> Capacities<br />
● Valves have full port liquid capacities, so for air flow<br />
they may be chosen several sizes smaller than the<br />
liquid pipeline.<br />
Outlet Cap Available<br />
● For non-hazardous fluids, the optional removeable PE<br />
outlet cap prevents tampering with the union nut.<br />
Eliminates possible splashing during quick closure <strong>and</strong><br />
covers the open end.<br />
● For hazardous fluids, a 3 foot pipe should be installed<br />
on the outlet side or the outlet should be piped to a<br />
containment area.<br />
With Outlet Cap<br />
6 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
Your Pipeline To Quality<br />
PVC<br />
SERIES: AR<br />
SIZES: 1/2" – 3"<br />
ENDS: Socket, Threaded or Flanged<br />
SEALS: EPDM, FKM (Viton ®<br />
)<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
AR Series Air Release Valves<br />
L S<br />
12<br />
7<br />
11<br />
5<br />
1<br />
lS<br />
5<br />
1<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
D<br />
Without Outlet Cap<br />
With Outlet Cap<br />
Valves shown in closed position<br />
1<br />
D2<br />
D1<br />
4<br />
9<br />
6<br />
3<br />
10<br />
2<br />
9<br />
6<br />
3<br />
10<br />
2<br />
A<br />
L F<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Body 1 PVC<br />
2 Float 1 PVC<br />
3▲ Seat O-Ring 1 EPDM, FKM (Viton ®)<br />
4 End Connector 1 PVC<br />
5 Union Nut 1 PVC<br />
6 Seat Carrier 1 PVC<br />
7 Foot Valve Screen 1 PP<br />
9▲ Face O-Ring 1 EPDM, FKM (Viton ®)<br />
10▲ Carrier O-Ring 1 EPDM, FKM (Viton ®)<br />
11 Outlet Cap 1 PE<br />
12 Countersunk Bolt 1 304 SS<br />
WORKING PRESSURES PSI<br />
Size<br />
1/2" – 2"<br />
2-1/2" – 3"<br />
20ºC<br />
68ºF<br />
150<br />
150<br />
30ºC<br />
94ºF<br />
150<br />
120<br />
40ºC<br />
105ºF<br />
150<br />
90<br />
Maximum Temperature: 60 o C (140 o F).<br />
ORDERING EXAMPLE<br />
<strong>Chemline</strong> Air<br />
Release Valves<br />
Body Material A –PVC<br />
DIMENSIONS INCHES WEIGHTS LB.<br />
Socket Threaded<br />
Without<br />
Size A D1 D2 LS LF lS LT LF lT Cap<br />
1/2" 3.27 2.0 2.48 3.54 4.88 0.89 3.03 4.61 0.63 0.17<br />
3/4" 3.58 2.3 2.95 3.98 5.43 1.00 3.46 5.43 0.75 0.26<br />
1" 4.21 2.7 3.54 4.38 6.10 1.13 3.86 6.10 0.87 0.39<br />
1-1/4" 4.88 3.2 4.33 5.04 6.85 1.26 4.41 6.77 0.94 0.57<br />
1-1/2" 5.37 3.7 4.92 5.67 7.99 1.38 4.80 7.60 0.94 0.88<br />
2" 5.67 4.5 5.51 6.51 9.06 1.50 5.71 8.66 1.10 1.54<br />
2-1/2" 7.15 6.6 7.87 7.72 12.40 1.75 6.81 11.89 1.30 4.96<br />
3" 7.15 6.6 7.87 9.13 11.69 2.00 7.95 11.10 1.42 4.41<br />
50ºC<br />
120ºF<br />
90<br />
45<br />
60ºC<br />
140ºF<br />
35<br />
15<br />
AR A 020 E S<br />
Size 005 –1/2" 007 –3/4"<br />
010 –1" 012 – 1-1/4"<br />
015 – 1-1/2" 020 –2"<br />
025 – 2-1/2" 030 –3"<br />
Seals E – EPDM V – FKM (Viton<br />
Example: <strong>Chemline</strong> Type AR Air Release Valve, PVC, 2", with<br />
EPDM seals, socket ends.<br />
®)<br />
Ends S – Socket T – Threaded F – Flanged<br />
With<br />
Cap<br />
0.34<br />
0.51<br />
0.81<br />
1.35<br />
1.85<br />
2.85<br />
8.33<br />
7.78<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 7
AA Series<br />
Air & Vacuum<br />
Release Valves<br />
The <strong>Chemline</strong> AA Series Air <strong>and</strong> Vacuum Release Valve<br />
provides a controlled venting solution for larger<br />
diameter piping systems. This valve reduces the<br />
potential for water hammer incidents that occur when<br />
pressure builds up due to entrapped air. A unique twostage<br />
ball stop prevents liquids from escaping while<br />
allowing high volume air release while the pipeline is<br />
under pressure, also at low pressure when it is being<br />
filled.<br />
The vacuum release function allows air to re-enter the<br />
pipeline to prevent vacuum collapse.<br />
PDCPD (Polydicyclopenthadiene) is a polyolefin<br />
thermoset plastic. Valve parts are manufactured by a<br />
process called reaction injection moulding (RIM).<br />
PDCPD has excellent corrosion resistance <strong>and</strong><br />
temperature ratings, very similar to those of<br />
polypropylene. It is durable material offering very high<br />
impact strength <strong>and</strong> a fraction of the weight of cast<br />
iron.<br />
Light Weight<br />
Durable<br />
Features<br />
High Impact Strength<br />
Superior Exhaust Performance<br />
● High discharge capacities<br />
● Two-stage (high/low) exhaust function<br />
Works at Low Pressures<br />
● Half the minimum pressure compared to cast iron<br />
Wide Operating Temperature Range<br />
● –40 o C (–40 o F) to 50 o C (122 o F)<br />
Excellent Corrosion Resistance<br />
● PDCPD (polydicyclopenthadiene) material has<br />
chemical resistance similar to polypropylene<br />
Top Entry<br />
● Easy access to internal parts while valve is in line<br />
1 PDCPD = Polydicyclopenthadiene<br />
8 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
Your Pipeline To Quality<br />
PDCPD 1<br />
SERIES: AA<br />
SIZES: 1-1/4" & 3"<br />
ENDS: Threaded or Flanged<br />
SEALS: EPDM<br />
Removeable<br />
Cover<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
Air & Vacuum Release Valves<br />
H<br />
DIMENSIONS INCHES WORKING PRESSURES PSI<br />
Size Connection<br />
D H<br />
Range<br />
1-1/4" Female Threaded 8.0 7.5<br />
0.7 to 110<br />
3"<br />
Flanged<br />
9.5 9.0<br />
0.7 to 185<br />
OPERATION<br />
First Stage – High <strong>Flow</strong><br />
Air Exhaust<br />
ORDERING EXAMPLE<br />
<strong>Chemline</strong> Air<br />
Release Valves<br />
Body Material D – PDCPD<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
/ D<br />
Second Stage – Low <strong>Flow</strong><br />
Air Exhaust prior to shut-off<br />
AA D 012 E T<br />
Size 012 – 1-1/4" 030 –3"<br />
Seals E – EPDM<br />
Ends T – Threaded F – Flanged<br />
Example: <strong>Chemline</strong> Type AA Air Release Valve, PDCPD, 1-1/4", with EPDM<br />
seals, threaded end.<br />
3<br />
2<br />
4<br />
5<br />
6<br />
8<br />
7<br />
1<br />
9<br />
10<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Body 1 PDCPD 1<br />
2 Bonnet 1 PDCPD 1<br />
3 Cover 1 PDCPD 1<br />
4▲ Bonnet Seal 1 EPDM<br />
5 Bolt & Nut Set 4 304 SS<br />
6▲ Body O-Ring 1 EPDM<br />
7▲ Float Seat 1 EPDM<br />
8 Disc 1 PP<br />
9 Float 1 PP<br />
10 Guide 1 HI-PVC 2<br />
1 PDCPD = Polydicyclopenthadiene<br />
2 High Impact PVC<br />
MAXIMUM<br />
AIR DISCHARGE<br />
CAPACITY CFM<br />
CFM@1.42 psi △P/m3/h 185<br />
1,250<br />
WEIGHTS<br />
LB. KG<br />
6.5 2.95<br />
15.0 6.80<br />
Shut-off Air Intake (vacuum release)<br />
Function<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 9
SB 17 Mini<br />
Back Pressure/<br />
Relief Valves<br />
The <strong>Chemline</strong> SB Series Back Pressure/Relief Valve<br />
has two functions. As a back pressure valve, installed<br />
in-line downstream of a pump, the back pressure<br />
below the metering pump is maintained. When<br />
installed in the branch of a tee it is a pressure relief<br />
valve. The valve stays closed until inlet pressure<br />
reaches the set pressure which is adjusted by turning<br />
the spring tensioning bolt. The “Mini” SB17 size<br />
relief valves offer high performance in a compact<br />
package.<br />
True Union Ends<br />
Ideal for Chemical Dosing Systems<br />
Features<br />
True Union Ends<br />
● Easy installation <strong>and</strong> maintenance<br />
● Eliminate chemical leakage problems common with<br />
old fashioned threaded connections<br />
<strong>Flow</strong> Rates<br />
● Up to 500 l/hr<br />
Recommended Viscosity<br />
● Recommended for services with a maximum viscosity<br />
of 400cP<br />
Technical<br />
Set Pressure Range:<br />
● 7.5 to 150 psi<br />
<strong>Flow</strong> Rates<br />
● Up to 500 l/hr (2.2 USGPM)<br />
Maximum Viscosity:<br />
● 400cP is maximum recommended service viscosity<br />
Optional ChemFlare TM End Connections<br />
1 For details on ChemFlare TM End Connectors, consult <strong>Chemline</strong>.<br />
10 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
Your Pipeline To Quality<br />
PVC, PP, PVDF<br />
SIZES: 1/4" – 3/8"<br />
ENDS: Socket, Threaded or ChemFlare TM1<br />
DIAPHRAGM: Teflon ® Bonded EPDM<br />
O-Rings: EPDM, FPM (Viton ®)<br />
Spring Tensioning Bolt<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
SB 17 Back Pressure/Relief Valves<br />
7<br />
8<br />
6<br />
4<br />
5<br />
2<br />
9<br />
3<br />
13<br />
15<br />
12<br />
DIMENSIONS INCHES<br />
Size<br />
1/4" 0.80<br />
3/8" 0.80<br />
† For socket or threaded.<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
1 14<br />
L<br />
B H<br />
3.50 4.72<br />
3.50 4.72<br />
A IS<br />
0.67<br />
0.67<br />
10<br />
11<br />
I S<br />
1.26"<br />
L†<br />
4.70<br />
4.70<br />
B<br />
A<br />
H<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Body 1 PVC, PP, PVDF<br />
2 Bonnet 1 PPG<br />
3▲ Diaphragm 1 Teflon ® PTFE<br />
bonded EPDM<br />
4 Spring Plate 1 Cadmium Plated<br />
Steel<br />
5 Spring 2 Galvanized Steel<br />
6 Ball 1 304 SS<br />
7 Spring 1 304 SS<br />
Tensioning Bolt<br />
8 Lock Nut 1 304 SS<br />
9 Pressure Plate 1 Cadmium Plated<br />
Steel<br />
10 Socket Head 4 304 SS<br />
Bolt<br />
11 Washer 4 304 SS<br />
12 Nut 4 304 SS<br />
13 End Connector 2 PVC, PP, PVDF<br />
14 Union Nut 2 PVC, PP, PVDF<br />
15▲ Face O-Ring 2 EPDM, FPM(Viton ®)<br />
MAXIMUM PRESSURES PSI<br />
PVC PP PVDF<br />
20°C 30°C 40°C 50°C 20°C 30°C 40°C 50°C 60°C 70°C 30°C 50°C 70°C<br />
Size 68°F 86°F 104°F 122°F 68°F 86°F 104°F 122°F 140°F 158°F 86°F 122°F 158°F<br />
1/4" 150 100 60 15 150 120 90 60 37.5 15 150 100 60 40<br />
3/8" 150 100 60 15 150 120 90 60 37.5 15 150 100 60 40<br />
Temperature Ranges: PVC 0 to 50°C (32 to 122°F), PP –20 to 70°C (–4 to 158°F), PVDF –40 to 100°C (–40 to 212°F).<br />
ORDERING EXAMPLE<br />
<strong>Chemline</strong> Mini Back<br />
Pressure/Relief Valves<br />
Body Material A –PVC B –PP K – PVDF<br />
Size 002 –1/4" 003 –3/8"<br />
O-Ring E – EPDM V – FPM (Viton ®)<br />
LCF<br />
5.84<br />
6.00<br />
SB17 A 003 E UT<br />
ChemFlare TM<br />
Ends T – Threaded S – Socket B – Butt<br />
CF4 – ChemFlareTM 1/4" tube CF6 – ChemFlareTM 3/8" tube<br />
Example: <strong>Chemline</strong> SB17 Series, PVC, 3/8" diameter, Teflon ® bonded EPDM diaphragm,<br />
EPDM O-rings, True Union threaded ends.<br />
Tube ID<br />
1/4"<br />
3/8"<br />
WEIGHTS LBS.<br />
PVC PP PVDF<br />
0.5 0.4 0.6<br />
0.5 0.4 0.6<br />
80°C<br />
176°F<br />
90°C<br />
194°F<br />
25<br />
25<br />
100°C<br />
212°F<br />
15<br />
15<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 11
SB 10/11 Series<br />
Back Pressure/<br />
Relief Valves<br />
The <strong>Chemline</strong> SB Series Back Pressure/Relief Valve has<br />
two functions. As a back pressure valve, installed in-line<br />
downstream of a pump, the back pressure below the<br />
metering pump is maintained. When installed in the<br />
branch of a tee it is a pressure relief valve. The valve stays<br />
closed until inlet pressure reaches the set pressure which<br />
is adjusted by turning the spring tensioning bolt. Inlet<br />
pressure acts on the Teflon ®control diaphragm opening<br />
the valve, allowing excess pressure to flow downwards<br />
through the orifice.<br />
The SB10/11 Series is very sensitive to pressure changes<br />
<strong>and</strong> requires low overpressure to fully open. It is<br />
designed for clean fluids only.<br />
Sensitive <strong>and</strong> Reliable<br />
Designed for Long Life<br />
True Union Ends<br />
Features<br />
True Union Ends<br />
● Easy installation <strong>and</strong> maintenance<br />
● Eliminate chemical leakage problems common with<br />
old fashioned threaded connections<br />
Long Cycling Life<br />
● Dynamic seal is Teflon ® bonded EPDM for high<br />
chemical resistance<br />
● This moulded diaphragm is designed for superior<br />
sealing <strong>and</strong> flex life<br />
Designed for Superior Performance<br />
● Valves are hydraulically designed for low hysteresis<br />
(“backlash”) <strong>and</strong> to eliminate chatter<br />
● Low overpressure to fully open<br />
● Sensitive to pressure changes<br />
Technical<br />
Set Pressure Ranges:<br />
● SB10 – 3 to 60 psi<br />
● SB11 – 7 to 150 psi<br />
– The only difference between SB10 <strong>and</strong> SB11 is the<br />
strength of spring<br />
Maximum Viscosity:<br />
● 120cP is maximum recommended service viscosity<br />
1 For ChemFlare TM end connectors, consult <strong>Chemline</strong>.<br />
2 PP <strong>and</strong> PVDF spigot ends have DIN dimensions <strong>and</strong> will butt fuse<br />
directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping systems.<br />
12 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
Your Pipeline To Quality<br />
PVC, PP, PVDF<br />
SERIES: SB10 <strong>and</strong> SB11<br />
SIZES: 3/8" – 2"<br />
ENDS: True Union Socket, Threaded or<br />
ChemFlare TM1<br />
Spigot 2 Bodies with Plain, Socket,<br />
Threaded or Flanged ends<br />
DIAPHRAGM: Teflon ® Bonded EPDM<br />
SEALS: EPDM, FPM (Viton ®)<br />
Spring<br />
Tensioning<br />
Bolt<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
Over Pressure (psi)<br />
SB 10/11 Back Pressure/Relief Valves<br />
OVER PRESSURE VS. FLOW RATE<br />
The curves show the relationship between the over<br />
pressure (inlet pressure above the set pressure) <strong>and</strong><br />
the approximate flow rate through the valve for<br />
water at 20 O C (68 O F). These values vary depending on:<br />
● The configuration of the piping <strong>and</strong> the pressure<br />
losses associated with it.<br />
● The fluid if not water at 20 O C (68 O F).<br />
● Whether the pressure is rising or falling. Hysteresis is<br />
approximately 4 psi.<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
VALVE SIZES 3/4" <strong>and</strong> 1"<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
SB 11<br />
SB 10<br />
5 10 15 20 25 30 35 40 45 50 55<br />
Over Pressure (psi)<br />
Over Pressure (psi)<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
VALVE SIZES 3/8" <strong>and</strong> 1/2"<br />
SB 10<br />
1 2 3 4 5 6 7 8 9 10 11 12 13 14<br />
<strong>Flow</strong> Rate (USGPM)<br />
VALVE SIZES 1-1/4", 1-1/2" <strong>and</strong> 2"<br />
5 10 15 20 25 30 35 40 45 50 55 60 65 70<br />
<strong>Flow</strong> Rate (USGPM) <strong>Flow</strong> Rate (USGPM)<br />
ChemFlare TM Ends<br />
● For connection to<br />
Teflon ® tube. Leak-free<br />
connections for<br />
difficult services such as<br />
sodium hypochlorite<br />
Optional Pressure Gauge<br />
● For inlet <strong>and</strong>/or outlet<br />
SB 11<br />
SB 11<br />
SB 10<br />
TYPICAL DOSING SYSTEM SCHEMATIC<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 13
SB 10/11 Back Pressure/Relief Valves<br />
8<br />
H<br />
A<br />
2<br />
3<br />
11b<br />
12b<br />
4<br />
14<br />
11a<br />
16<br />
12a<br />
14 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
D<br />
12c 12d 5c 1<br />
L<br />
TU<br />
True Union Body<br />
L SP L L S L T<br />
F<br />
18<br />
I<br />
s<br />
10<br />
9<br />
7a<br />
7b<br />
6<br />
5a<br />
13<br />
5b<br />
17<br />
OTHER ENDS<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Body 1 PVC, PP, PVDF<br />
2 Bonnet 1 PPG<br />
3 Spring 1 Galvanized Steel<br />
4▲ Control 1 Teflon ® PTFE<br />
Diaphragm bonded EPDM<br />
5a▲ Piston 1 PVC, PP, PVDF<br />
5b▲ Seat 1 EPDM, FPM(Viton ®)<br />
5c▲ Seat Retainer 1 PVC, PP, PVDF<br />
6 Lower Spring 1 Cad. Plated<br />
Retainer Steel<br />
7a Upper Spring 1 Cad. Plated<br />
Retainer Steel<br />
7b Ball 1 304 SS<br />
8 Spring Tensioning 1 304 SS<br />
Bolt<br />
9 Lock Nut 1 304 SS<br />
10 Spring Bolt Cap 1 PE<br />
11a▲ Piston Bolt 1 304 SS<br />
11b Ball 1 304 SS<br />
12a Bolt/Nut Cap 8/12 1 PE<br />
12b Hex Bolt 4/6 1 304 SS<br />
12c Hex Nut 4/6 1 304 SS<br />
12d Washer 8/12 1 304 SS<br />
13 Spacer Disc 1 PVC, PP, PVDF<br />
14 Pressure Plate 1 Cad. Plated<br />
Steel<br />
16 Union Nut 2 PVC, PP, PVDF<br />
17 End Connector 2 PVC, PP, PVDF<br />
18▲ Face O-Ring 2 EPDM, FPM(Viton ®)<br />
11/2" size / 3/4" to 2" sizes<br />
Spigot Body ChemFlareTM Socket<br />
Threaded<br />
Flanged<br />
DIMENSIONS INCHES<br />
Size D H A ISLSP LCF A<br />
3/8" 3.2 6.9 1.0 0.6 5.7<br />
–<br />
1/2" 3.2 6.9 1.0 0.6 5.7<br />
8.3<br />
3/4" 4.2 8.0 1.5 0.7 6.9<br />
1" 4.2 8.0 1.5 0.9 6.9<br />
1-1/4" 5.8 10.3 2.2 1.0 8.8<br />
1-1/2" 5.8 10.3 2.2 1.2 8.8<br />
2" 5.8 10.3 2.2 1.5 9.6<br />
‡<br />
WEIGHTS LB. Cv VALUES<br />
PVC PP <strong>and</strong> PVDF<br />
USGPM <strong>Flow</strong><br />
LTU†<br />
LS LT LF<br />
LSP* LTU† PVC PP PVDF at 1 psi △P<br />
6.5<br />
7.4 7.2 4.5<br />
0.9 5.7 ** 1.8 1.5 2.2 2.1<br />
6.8<br />
8.0 7.8 6.3<br />
0.9 5.7 7.1 1.9 1.6 2.4 3.0<br />
8.3<br />
9.3 8.9 7.4 9.7 1.4 6.9 8.4 4.1 3.5 4.6 6.6<br />
8.5<br />
9.6 9.3 7.4 10.2 1.4 6.9 8.7 4.2 3.5 4.7 8.7<br />
10.9 11.6 11.2 9.2 – 2.1 8.8 10.9 11.0 9.0 12.0 18.0<br />
11.1 12.2 11.5 9.5 – 2.1 8.8 11.2 11.2 9.2 12.2 20.0<br />
11.3 12.9 12.0 10.0 – 2.1 9.6 13.2 11.4 9.4 12.4 21.4<br />
†True Union Bodies come st<strong>and</strong>ard with socket ends. Threaded union ends are available. ** Consult <strong>Chemline</strong>.<br />
*Spigot bodies are used for non union socket, threaded or flanged ends. All spigot ends have metric dimensions <strong>and</strong> the PP <strong>and</strong> PVDF spigots<br />
butt fuse directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping. ‡ Tube size can be reduced to 1/4" tube, LCF = 7.74" for 1/4", 8.26" for 3/8".<br />
L CF<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
SB 10/11 Back Pressure/Relief Valves<br />
MAXIMUM PRESSURES PSI<br />
PVC PP PVDF<br />
20°C 30°C 40°C 50°C 30°C 40°C 50°C 60°C 70°C 30°C 50°C 70°C 80°C<br />
Size 68°F 86°F 104°F 122°F 86°F 104°F 122°F 140°F 158°F 86°F 122°F 158°F 176°F<br />
3/8" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />
1/2" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />
3/4" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />
1" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />
1-1/4" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />
1-1/2" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />
2" 150 105 60 15 150 90 60 37 15 150 100 60 45<br />
Temperature Ranges: PVC 0 to 50°C (32 to 122°F), PP –20 to 70°C (–4 to 158°F), PVDF –40 to 100°C (–40 to 212°F).<br />
ORDERING EXAMPLE<br />
<strong>Chemline</strong> Back<br />
Pressure/Relief Valves<br />
Pressure SB10 – 3 to 60 psi<br />
Range SB11 – 7 to 150 psi<br />
Body Material A –PVC B –PP K – PVDF<br />
Example: <strong>Chemline</strong> SB 11 Series, PVC, 1/2" diameter, FPM (Viton ®) seals, Union socket ends.<br />
x = 4 for 1/4", 6 for 3/8", 8 for 1/2", 12 for 1" ID tube connections.<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
SB11 A 005 V U<br />
Size 003 –3/8" 005 –1/2" 007 –3/4" 010 –1"<br />
012 – 1-1/4" 015 – 1-1/2" 020 –2"<br />
Elastomers E – EPDM V – FPM (Viton ®)<br />
Ends S – Socket T – Threaded F – Flanged U – Union Socket<br />
CFx – ChemFlare TM Blank – Spigot (Butt)<br />
90°C<br />
194°F<br />
30<br />
30<br />
30<br />
30<br />
30<br />
30<br />
30<br />
OPTION<br />
● Integral Pressure Gauge – for inlet<br />
<strong>and</strong>/or outlet<br />
100°C<br />
212°F<br />
15<br />
15<br />
15<br />
15<br />
15<br />
15<br />
15<br />
SAMPLE SPECIFICATION<br />
– All Back Pressure/Relief Valves in PVC, PP or PVDF shall be <strong>Chemline</strong> SB10 or SB11 Series or equal in sizes 1/2" to 2". SB10<br />
shall have inlet set pressure range of 3 to 60 psi <strong>and</strong> SB11 shall have an inlet set pressure range of 7 to 150 psi. All valves<br />
shall have a maximum inlet pressure rating of 150 psi. Valves shall be suitable for aggressive clean non scaling chemicals.<br />
– All exposed external metal parts including spring tensioning bolt <strong>and</strong> body bolts shall be 304 stainless steel covered with<br />
polyethylene caps.<br />
– All valves shall have a large Teflon ® coated control diaphragm to fully open at no more than 10-15% over pressure.<br />
– Static seals shall be EPDM or FPM (Viton ®).<br />
– Socket ends 1/2" to 2" shall be Schedule 80 <strong>and</strong> conform to ASTM D-2467.<br />
– Threaded ends 1/2" to 2" shall be Schedule 80 <strong>and</strong> conform to ASTM D-2464.<br />
– Butt fusion ends in PP <strong>and</strong> PVDF shall be compatible with <strong>Chemline</strong> metric polypropylene <strong>and</strong> PVDF piping systems.<br />
– Flanged ends shall be ANSI Class 150.<br />
– PVC compound shall have an ASTM cell classification 13463-A, with minimum suffix "A" designation for chemical<br />
resistance as per ASTM D-1784.<br />
– All polypropylene material shall conform to ASTM D-4101 PP 0211B67272 material requirements.<br />
– All PVDF material shall be unpigmented conforming to ASTM D-3222 Type 2 suspension resin material requirements <strong>and</strong><br />
also with USDA Title 21, Chapter I, Part 177.2510 requirements for contact with food.<br />
– All valves shall have chemical resistant labels permanently marked with manufacturing number to provide production level<br />
traceability.<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 15
SB 12 Series<br />
Back Pressure/<br />
Relief Valves<br />
The <strong>Chemline</strong> SB Series Back Pressure/Relief Valve has two<br />
functions. As a back pressure valve, installed in-line<br />
downstream of a pump, the back pressure below the<br />
metering pump is maintained. When installed in the<br />
branch of a tee it is a pressure relief valve. The valve stays<br />
closed until inlet pressure reaches the set pressure which<br />
is adjusted by turning the spring tensioning bolt. Inlet<br />
pressure acts upward against the piston allowing excess<br />
pressure to flow upwards through the orifice.<br />
The SB12 Series has a built-in check valve function,<br />
desirable for dosing applications. It is not so sensitive as<br />
to open with every pulsation from a metering pump.<br />
Designed for Long Life<br />
Ideal for Chemical Dosing Systems<br />
Built-in Check Feature<br />
Features<br />
True Union Ends<br />
● Easy installation <strong>and</strong> maintenance<br />
● Eliminate chemical leakage problems common with<br />
old fashioned threaded connections<br />
Long Cycling Life<br />
● Dynamic seal is Teflon ® bonded EPDM for high<br />
chemical resistance<br />
● This moulded diaphragm is designed for superior<br />
sealing <strong>and</strong> flex life<br />
Superior Performance in Dosing Systems<br />
● Valves are hydraulically designed for very low<br />
hysteresis (“backlash”) <strong>and</strong> to eliminate chatter<br />
● Built-in check (non-return) function<br />
● Valve opening depends on inlet pressure only <strong>and</strong> is<br />
uneffected by changes in downstream (back) pressure<br />
Technical<br />
Set Pressure Ranges:<br />
● 1/2" to 2" – 5 to 150 psi<br />
● 2-1/2" <strong>and</strong> 3" – 7.5 to 150 psi*<br />
● 4" – 7.5 to 90 psi*<br />
Maximum Viscosity:<br />
● 120cP is maximum recommended service viscosity<br />
* Optional 4 to 60 psi range springs are available for 2-1/2" to 4" sizes.<br />
1 For ChemFlare TM end connectors, consult <strong>Chemline</strong>.<br />
2 PP <strong>and</strong> PVDF spigot ends have DIN dimensions <strong>and</strong> will butt fuse<br />
directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping systems.<br />
16 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
Your Pipeline To Quality<br />
PVC, PP, PVDF<br />
SIZES: 3/8" – 4"<br />
ENDS: True Union Socket, Threaded or<br />
ChemFlare TM1<br />
Spigot 2 Bodies with Plain, Socket,<br />
Threaded or Flanged ends<br />
DIAPHRAGM: Teflon ® Bonded EPDM<br />
SEALS: EPDM, FPM (Viton ®)<br />
Spring<br />
Tensioning<br />
Bolt<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
Over Pressure (psi) Over Pressure (psi) Over Pressure (psi)<br />
SB 12 Back Pressure/Relief Valves<br />
OVER PRESSURE VS. FLOW RATE<br />
The curves show the relationship between the over<br />
pressure (inlet pressure above the set pressure) <strong>and</strong><br />
the approximate flow rate through the valve for<br />
water at 20 O C. These values will vary depending on:<br />
● The configuration of the piping <strong>and</strong> the pressure<br />
losses associated with it.<br />
● The fluid if not water at 20 O C.<br />
● Whether the pressure is rising or falling. Hysteresis<br />
is approximately 4 psi.<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
VALVE SIZES 3/8" <strong>and</strong> 1/2"<br />
1 2 3 4 5 6 7 8 9 10 11<br />
2 4 6 8 10 12 14 16 18 20 22<br />
5 10 15 20 25 30 35 40 45 50 55<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
<strong>Flow</strong> Rate (USGPM)<br />
VALVE SIZES 3/4" <strong>and</strong> 1"<br />
<strong>Flow</strong> Rate (USGPM)<br />
VALVE SIZES 1-1/4", 1-1/2" <strong>and</strong> 2"<br />
<strong>Flow</strong> Rate (USGPM)<br />
Over Pressure (psi)<br />
Over Pressure (psi)<br />
Over Pressure (psi)<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
VALVE SIZE 2-1/2"<br />
st<strong>and</strong>ard 7.5 to150 psi spring<br />
optional 4 to 60 psi spring<br />
10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />
VALVE SIZE 3"<br />
st<strong>and</strong>ard 7.5 to 150 psi spring<br />
<strong>Flow</strong> Rate (USGPM)<br />
optional 4 to 60 psi spring<br />
20 40 60 80 100 120 140 160 180 200 220 240 260 280<br />
VALVE SIZE 4"<br />
st<strong>and</strong>ard 7.5 to 90 psi spring<br />
<strong>Flow</strong> Rate (USGPM)<br />
optional 4 to 60 psi spring<br />
20 40 60 80 100 120 140 160 180 200 220 240 260 280<br />
<strong>Flow</strong> Rate (USGPM)<br />
ChemFlare TM Ends<br />
● For connection to<br />
Teflon ® tube. Leak-free<br />
connections for difficult<br />
services such as sodium<br />
hypochlorite<br />
Optional Pressure Gauge<br />
● For inlet <strong>and</strong>/or outlet<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 17
SB 12 Relief Valves 1/2" – 2"<br />
H<br />
A<br />
8<br />
9<br />
12a<br />
12b<br />
14<br />
13<br />
5a<br />
18 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
17 16 12c 12d 5b 1 18<br />
D<br />
L TU<br />
True Union Body<br />
MAXIMUM PRESSURES PSI<br />
PVC PP PVDF<br />
Size<br />
L SP L L S L T<br />
F<br />
20°C<br />
68°F<br />
30°C<br />
86°F<br />
40°C<br />
104°F<br />
50°C<br />
122°F<br />
30°C<br />
86°F<br />
40°C<br />
104°F<br />
7b<br />
IS<br />
10<br />
2<br />
7a<br />
3<br />
6<br />
4<br />
OTHER ENDS<br />
DIMENSIONS INCHES<br />
WEIGHTS LB. Cv VALUES<br />
PVC PP <strong>and</strong> PVDF<br />
USGPM <strong>Flow</strong><br />
Size D H A ISLTU† LSP* LS LT LF LCF A LSP* LTU† PVC PP PVDF at 1 psi △P<br />
3/8" 3.2 6.9 1.0 0.6 6.5 5.7 7.4 7.2 4.5 – 0.9 5.7 ** 1.8 1.5 2.2 2.1<br />
1/2" 3.2 6.9 1.0 0.6 6.8 5.7 8.0 7.8 6.3 8.3 0.9 5.7 7.1 1.9 1.6 2.4 3.0<br />
3/4" 4.2 8.0 1.5 0.7 8.3 6.9 9.3 8.9 7.4<br />
1.4 6.9 8.4 4.1 3.5 4.6 6.6<br />
1" 4.2 8.0 1.5 0.9 8.5 6.9 9.6 9.3 7.4<br />
1.4 6.9 8.7 4.2 3.5 4.7 8.7<br />
1-1/4" 5.8 10.3 2.2 1.0 10.9 8.8 11.6 11.2 9.2<br />
2.1 8.8 10.9 11.0 9.0 12.0 18.0<br />
1-1/2" 5.8 10.3 2.2 1.2 11.1 8.8 12.2 11.5 9.5<br />
2.1 8.8 11.2 11.2 9.2 12.2 20.0<br />
2" 5.8 10.3 2.2 1.5 11.3 9.6 12.9 12.0 10.0<br />
2.1 8.8 13.2 11.4 9.4 12.4 21.4<br />
† True Union bodies come st<strong>and</strong>ard with socket ends. Threaded union ends are available. ** Consult <strong>Chemline</strong>.<br />
* Spigot bodies are used for non union socket, threaded or flanged ends. All spigot ends have metric dimensions <strong>and</strong> the PP <strong>and</strong> PVDF spigots<br />
butt fuse directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping. ‡ Tube size can be reduced to 1/4" tube, LCF = 7.74" for 1/4", 8.26" for 3/8".<br />
‡<br />
9.7<br />
10.2<br />
–<br />
–<br />
–<br />
50°C<br />
122°F<br />
1/2"- 2" 150 105 60 15 150 90 60 37.5 15 150 100 60 45 30 15<br />
60°C<br />
140°F<br />
70°C<br />
158°F<br />
30°C<br />
86°F<br />
50°C<br />
122°F<br />
Temperature Ranges: PVC 0 to 50°C (32 to 122°F), PP –20 to 70°C (–4 to 158°F), PVDF –40 to 100°C (–40 to 212°F).<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Body 1 PVC, PP, PVDF<br />
2 Bonnet 1 PPG<br />
3 Spring 1 Galvanized Steel<br />
4▲ Control 1 Teflon<br />
1 1/2" size / 3/4" to 2" sizes<br />
® PTFE<br />
Diaphragm bonded EPDM<br />
5a▲ Piston 1 PVC, PP, PVDF<br />
5b▲ Seat 1 EPDM, FPM(Viton ®)<br />
6 Lower Spring<br />
Retainer<br />
1 PPG<br />
7a Upper Spring 1 Cad. Plated<br />
Retainer Steel<br />
7b Ball 1 304 SS<br />
8 Spring Tensioning<br />
Bolt<br />
1 304 SS<br />
9 Lock Nut 1 304 SS<br />
10 Spring Bolt Cap 1 PE<br />
12a Bolt/Nut Cap 8/121 PE<br />
12b Hex Bolt 4/61 304 SS<br />
12c Hex Nut 4/61 304 SS<br />
12d Washer 8/121 304 SS<br />
13 Spacer Disc 1 PVC, PP, PVDF<br />
14 Pressure Plate 1 PP<br />
16 Union Nut 2 PVC, PP, PVDF<br />
17 End Connector 2 PVC, PP, PVDF<br />
18▲ Face O-Ring 2 EPDM, FPM(Viton ®)<br />
Spigot Body ChemFlareTM Socket<br />
Threaded<br />
Flanged<br />
70°C<br />
158°F<br />
80°C<br />
176°F<br />
L CF<br />
90°C<br />
194°F<br />
100°C<br />
212°F<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
SB 12 Relief Valves 2-1/2" – 4"<br />
H<br />
A<br />
L S<br />
10<br />
12a<br />
12b<br />
Ends S – Socket T – Threaded F – Flanged U – Union Socket<br />
CFx – ChemFlare TM Blank – Spigot (Butt)<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
2<br />
6<br />
13<br />
14<br />
1<br />
5b<br />
D<br />
5c<br />
12c<br />
LSP<br />
Spigot Body<br />
Socket Threaded<br />
DIMENSIONS INCHES<br />
PVC PP <strong>and</strong> PVDF<br />
Size A D H LS LT LF ISP LSP*<br />
2-1/2" 2.7 6.9 11.1 14.5 14.0 10.9 2.1 11.2<br />
3" 3.0 7.9 12.2 16.0 15.5 12.2 3.1 14.2<br />
4" 3.7 9.8 14.2 – – 13.8 3.3 16.5<br />
L T<br />
I<br />
SP<br />
8<br />
9<br />
7<br />
3<br />
12d<br />
4<br />
5a<br />
L F<br />
Flanged<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Body 1 PVC, PP, PVDF<br />
2 Bonnet 1 PPG<br />
3 Spring 1 Galvanized Steel<br />
4▲ Control 1 Teflon ® PTFE<br />
Diaphragm bonded EPDM<br />
5a▲ Piston 2 PVC, PP, PVDF<br />
5b▲ Seat 1 EPDM, FPM(Viton ®)<br />
5c▲ Seat Retainer 1 PVC, PP, PVDF<br />
6 Lower Spring 1 PPG<br />
Retainer<br />
7 Upper Spring 1 304 SS<br />
Retainer<br />
8 Spring Tensioning 1 304 SS<br />
Bolt<br />
9 Lock Nut 1 304 SS<br />
10 Spring Bolt Cap 1 PE<br />
12a Hex Bolt/Nut Cap 20 PE<br />
12b Hex Bolt/Stud 12* 304 SS<br />
12c Hex Nut 20 304 SS<br />
12d Washer 20 304 SS<br />
13 Spacer Disc 1 PVC, PP, PVDF<br />
14 Spacer O ring 1 EPDM, FPM(Viton ®)<br />
* 2 large upper bolts, 2 shorter lower bolts, 8 studs.<br />
WEIGHTS LB. Cv VALUES<br />
USGPM <strong>Flow</strong><br />
PVC PP PVDF at 1 psi △P<br />
20.9 15.4 24.6 41<br />
26.4 23.8 30.8 63<br />
33.0 26.4 37.4 98<br />
* All spigot ends have DIN dimensions <strong>and</strong> the PP <strong>and</strong> PVDF spigots may be butt fused directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping systems.<br />
ORDERING EXAMPLE<br />
<strong>Chemline</strong> Back<br />
Pressure/Relief Valves<br />
Body Material A –PVC B –PP K – PVDF<br />
SB12 A<br />
005 V U<br />
Size 003 –3/8" 005 –1/2" 007 –3/4"<br />
010 –1" 012 – 1-1/4" 015 – 1-1/2"<br />
020 –2" 025 – 2-1/2" 030 –3" 040 –4"<br />
Elastomers E – EPDM V – FPM (Viton ®)<br />
Example: <strong>Chemline</strong> SB 12 Series, PVC, 1/2" diameter, FPM (Viton ®) seals, Union socket ends.<br />
x = 4 for 1/4", 6 for 3/8", 8 for 1/2", 12 for 1" ID tube connections.<br />
OPTIONS<br />
● 4–60 psi Pressure Range springs for<br />
2-1/2" to 4" valves<br />
● Integral Pressure Gauge – for inlet <strong>and</strong>/or<br />
outlet<br />
● Bodies in 316 Stainless Steel <strong>and</strong> Teflon ® PTFE<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 19
Pressure<br />
Regulating<br />
(Reducing)<br />
Valves<br />
The <strong>Chemline</strong> SR 50 Series Pressure Regulating<br />
(Reducing) Valves maintains a set downstream<br />
pressure independent of higher variable upstream<br />
pressures. As downstream pressure increases<br />
reaching the set pressure, the valve closes. It opens<br />
as soon as the downstream pressure decreases<br />
below set pressure.<br />
The SR 50 is sensitive <strong>and</strong> provides precise control.<br />
One application is to protect filters from damaging<br />
pressure surges.<br />
True Union Ends<br />
Designed for Long Life<br />
Sensitive <strong>and</strong> Reliable<br />
Features<br />
True Union Ends<br />
● Easy installation <strong>and</strong> maintenance<br />
● Eliminate chemical leakage problems common with<br />
old fashioned threaded connections<br />
Long Cycling Life<br />
● Dynamic seal is Teflon ® bonded EPDM for high<br />
chemical resistance<br />
● This moulded diaphragm is designed for superior<br />
sealing <strong>and</strong> flex life<br />
Designed for Superior Performance<br />
● Designed for minimum hysteresis<br />
● Seat is hydraulically designed to eliminate chatter<br />
Technical<br />
Downstream Set Pressure Ranges:<br />
● 1/2" to 2" – 15 to 130 psi<br />
● 2-1/2" <strong>and</strong> 3" – 15 to 90 psi<br />
Maximum Viscosity:<br />
● 120cP is maximum recommended service viscosity<br />
1 For ChemFlare TM end connectors, consult <strong>Chemline</strong>.<br />
2 PP <strong>and</strong> PVDF spigot ends have DIN dimensions <strong>and</strong> will butt fuse<br />
directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping systems.<br />
3 316 SS <strong>and</strong> Teflon ® PTFE bodies are also available. Consult <strong>Chemline</strong>.<br />
20 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
Your Pipeline To Quality<br />
PVC, PP, PVDF 3<br />
SERIES: SR50<br />
SIZES: 3/8" – 3"<br />
ENDS: True Union Socket, Threaded or<br />
ChemFlare TM1<br />
Spigot 2 Bodies with Plain, Socket,<br />
Threaded or Flanged ends<br />
DIAPHRAGM: Teflon ® Bonded EPDM<br />
SEALS: EPDM, FPM (Viton ®)<br />
Spring<br />
Tensioning<br />
Bolt<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
Pressure below Set Value (psi) Pressure below Set Value (psi)<br />
Pressure Regulating Valves<br />
HOW THEY WORK<br />
The SR 50 controls downstream pressure, which must<br />
always be below the inlet pressure. It is normally<br />
open until the downstream pressure (which acts on<br />
the control diaphragm) reaches the set pressure,<br />
adjustable with the spring tensioning bolt. At this<br />
point the valve closes. It opens again as soon as<br />
downstream pressure decreases slightly below the<br />
set pressure.<br />
The large diaphragm provides for sensitive <strong>and</strong><br />
precise control. The valve seat opens <strong>and</strong> closes until<br />
a balance is achieved between the spring force (set<br />
pressure) <strong>and</strong> the downstream pressure.<br />
WORKING PRESSURE VS. FLOW RATE<br />
The curves show the relationship between the<br />
downstream pressure below set pressure <strong>and</strong> the<br />
approximate flow rate through the valve for water<br />
at 20 O C (68 O F). These values will vary depending on:<br />
● The configuration of the piping <strong>and</strong> the pressure<br />
losses associated with it.<br />
● The fluid if not water at 20 O C (68 O F).<br />
● Whether the pressure is rising or falling. Hysteresis<br />
is approximately 3 psi.<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
0<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
0<br />
VALVE SIZES 1/2"<br />
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5<br />
2 4 6 8 10 12 14 16 18 20 22<br />
<strong>Flow</strong> Rate (USGPM)<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
<strong>Flow</strong> Rate (USGPM)<br />
VALVE SIZES 3/4" <strong>and</strong> 1"<br />
Pressure below Set Value (psi)<br />
Downstream Pressure below Set Value (psi)<br />
Downstream Pressure below Set Value (psi)<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
0<br />
50<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0 0<br />
50<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0 0<br />
VALVE SIZES 1-1/4", 1-1/2" <strong>and</strong> 2"<br />
5 10 15 20 25 30 35 40 45 50 55<br />
VALVE SIZE 2-1/2"<br />
<strong>Flow</strong> Rate (USGPM)<br />
10 20 30 40 50 60 70 80 90 100 110 120 130 140<br />
VALVE SIZE 3"<br />
<strong>Flow</strong> Rate (USGPM)<br />
20 40 60 80 100 120 140 160 180 200 220 240 260 280<br />
<strong>Flow</strong> Rate (USGPM)<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 21
Pressure Regulating Valves 1/2" – 2"<br />
H<br />
A<br />
L SP<br />
12d<br />
13<br />
5a<br />
22 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
8<br />
9<br />
7b<br />
12a<br />
Spigot Body<br />
12b<br />
17 16 12c 12d 5c 5b 14c 14b<br />
L F<br />
D<br />
LTU<br />
True Union Body<br />
OTHER ENDS<br />
L S<br />
Socket<br />
1<br />
L CF<br />
18<br />
Flanged ChemFlare TM<br />
10<br />
2<br />
7a<br />
3<br />
11a<br />
11b<br />
6<br />
4<br />
14a<br />
14d<br />
l S<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Body 1 PVC, PP, PVDF<br />
2 Bonnet 1 PPG<br />
3 Spring 1 Galvanized Steel<br />
4▲ Control 1 Teflon ® PTFE<br />
Diaphragm bonded EPDM<br />
5a▲ Piston 1 PVC, PP, PVDF<br />
5b▲ Seat 1 EPDM,FPM(Viton ®)<br />
5c▲ Seat Retainer 1 PVC, PP, PVDF<br />
6 Lower Spring 1 PPG<br />
Retainer<br />
7a Upper Spring 1 Cad. Plated<br />
Retainer Steel<br />
7b Ball 1 304 SS<br />
8 Spring Tensioning 1 304 SS<br />
Bolt<br />
9 Lock Nut 1 304 SS<br />
10 Spring Bolt Cap 1 PE<br />
11a Piston Bolt 1 304 SS<br />
11b Piston Bolt Washer 1 304 SS<br />
12a Bolt/Nut Caps 8/12 1 PE<br />
12b Hex Bolt 4/6 1 304 SS<br />
12c Hex Nut 4/6 1 304 SS<br />
12d Washer 8/12 1 304 SS<br />
13 Piston Guide 1 PVC, PP, PVDF<br />
14a▲ Small Guide O-Ring 1 EPDM,FPM(Viton ®)<br />
14b▲ Large Guide O-Ring 1 EPDM,FPM(Viton ®)<br />
14c▲ Med. Guide O-Ring 1 EPDM,FPM(Viton ®)<br />
14d▲ Pilot Port O-Ring 1 EPDM,FPM(Viton ®)<br />
16 Union Nut 2 PVC, PP, PVDF<br />
17 End Connector 2 PVC, PP, PVDF<br />
18▲ Face O-Ring 2 EPDM,FPM(Viton ®)<br />
11/2" size / 3/4" to 2" sizes.<br />
DIMENSIONS INCHES<br />
WEIGHTS LB. Cv VALUES<br />
PVC PP <strong>and</strong> PVDF<br />
USGPM <strong>Flow</strong><br />
Size D H A ISLTU† LSP* LS LT LF LCF A LSP* LTU† PVC PP PVDF at 1 psi △P<br />
3/8" 3.2 6.9 1.0 0.6 6.5 5.7 7.4 7.2 4.5 – 0.9 5.7 ** 1.8 1.5 2.2 2.1<br />
1/2" 3.2 6.9 1.0 0.6 6.8 5.7 8.0 7.8 6.3 8.3 0.9 5.7 7.1 1.9 1.6 2.4 3.0<br />
3/4" 4.2 8.0 1.5 0.7 8.3 6.9 9.3 8.9 7.4<br />
1.4 6.9 8.4 4.1 3.5 4.6 6.6<br />
1" 4.2 8.0 1.5 0.9 8.5 6.9 9.6 9.3 7.4<br />
1.4 6.9 8.7 4.2 3.5 4.7 8.7<br />
1-1/4" 5.8 10.3 2.2 1.0 10.9 8.8 11.6 11.2 9.2<br />
2.1 8.8 10.9 11.0 9.0 12.0 18.0<br />
1-1/2" 5.8 10.3 2.2 1.2 11.1 8.8 12.2 11.5 9.5<br />
2.1 8.8 11.2 11.2 9.2 12.2 20.0<br />
2" 5.8 10.3 2.2 1.5 11.3 9.6 12.9 12.0 10.0<br />
2.1 9.6 13.2 11.4 9.4 12.4 21.4<br />
† True Union bodies come st<strong>and</strong>ard with socket ends. Threaded union ends are available. ** Consult <strong>Chemline</strong>.<br />
* Spigot bodies are used for non union socket, threaded or flanged ends. All spigot ends have metric dimensions <strong>and</strong> the PP <strong>and</strong> PVDF spigots<br />
butt fuse directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping. ‡ Tube size can be reduced to 1/4" tube, LCF = 7.74" for 1/4", 8.26" for 3/8".<br />
MAXIMUM PRESSURES PSI<br />
PVC PP PVDF<br />
20°C 30°C 40°C 50°C 30°C 40°C 50°C 60°C 70°C 30°C 50°C 70°C 80°C 90°C 100°C<br />
Size 68°F 86°F 104°F 122°F 86°F 104°F 122°F 140°F 158°F 86°F 122°F 158°F 176°F 194°F 212°F<br />
1/2"– 2" 150 105 60 15 150 90 60 37.5 15 150 100 60 45 30 15<br />
Temperature Ranges: PVC 0 to 50°C (–32 to 122°F), PP –20 to 70°C (–4 to 158°F), PVDF –40 to 100°C (–40 to 212°F).<br />
‡<br />
9.7<br />
10.2<br />
–<br />
–<br />
–<br />
L T<br />
Threaded<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
Pressure Regulating Valves 2-1/2", 3"<br />
H<br />
A<br />
10<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
2<br />
3a<br />
3b<br />
6<br />
4<br />
14<br />
13<br />
DIMENSIONS INCHES<br />
Size<br />
2-1/2"<br />
1<br />
12b<br />
D<br />
16 5c 5d 11c 5e 11b<br />
L SP<br />
Spigot Body<br />
3" 5.6 9.8 13.4 16.0 15.5 12.2 2.2 14.2 2.2<br />
† Plain spigot ends in PP <strong>and</strong> PVDF may be butt fused directly to <strong>Chemline</strong> PP <strong>and</strong> PVDF piping systems.<br />
ORDERING EXAMPLE<br />
<strong>Chemline</strong> Pressure<br />
Regulating Valves<br />
NON UNION ENDS<br />
12d<br />
I SP<br />
8<br />
9<br />
7a<br />
7b<br />
12d<br />
12b<br />
Socket Threaded Flanged<br />
A D H LS LT LF lS<br />
4.8 7.7 10.4 14.5 14.0 10.9 1.7<br />
Body Material A –PVC B –PP K – PVDF<br />
11a<br />
5a<br />
5b<br />
15<br />
12a<br />
PVC PP <strong>and</strong> PVDF<br />
SR50 A 005 V U<br />
Size 003 –3/8" 005 –1/2" 007 –3/4"<br />
010 –1" 012 – 1-1/4" 015 – 1-1/2"<br />
020 –2" 025 – 2-1/2" 030 –3"<br />
Elastomers E – EPDM V – FPM (Viton ®)<br />
Ends S – Socket T – Threaded F – Flanged U – Union Socket<br />
CFx – ChemFlare TM Blank – Spigot (Butt)<br />
Example: <strong>Chemline</strong> SR 50 Series, PVC, 1/2" diameter, FPM (Viton ®) seals, union socket ends.<br />
x = 4 for 1/4", 6 for 3/8", 8 for 1/2", 12 for 1" ID tube connections.<br />
LSP†<br />
11.2<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Body 1 PVC, PP, PVDF<br />
2 Bonnet 1 PPG<br />
3a/3b Spring Set 2 Galvanized Steel<br />
4▲ Control 1 Teflon ® PTFE<br />
Diaphragm bonded EPDM<br />
5a▲ Piston 1 PVC, PP, PVDF<br />
5b▲ Seat 1 EPDM,FPM(Viton ®)<br />
5c▲ Seat Retainer 1 PVC, PP, PVDF<br />
5d▲ Retainer Plug 1 PVC, PP, PVDF<br />
5e▲ Plug O-Ring 1 EPDM,FPM(Viton ®)<br />
6 Lower Spring 1 PPG<br />
Retainer<br />
7a Upper Spring 1 Cad. Plated<br />
Retainer Steel<br />
7b Ball 1 304 SS<br />
8 Tensioning Bolt 1 304 SS<br />
9 Lock Nut 1 304 SS<br />
10 Spring Bolt Cap 1 PE<br />
11a Piston Bolt 1 304 SS<br />
11b Piston Bolt Washer 1 304 SS<br />
11c Piston Nut 1 304 SS<br />
12a Bolt/Nut Cap 20 PE<br />
12b Bolt/Stud Set 121 304 SS<br />
12c Hex Nut 16 304 SS<br />
12d Washer 20 304 SS<br />
13 Piston Guide 1 PVC, PP, PVDF<br />
14▲ Guide O-Ring 1 EPDM,FPM(Viton ®)<br />
15 Base 1 PVC, PP, PVDF<br />
16 Base O-Ring 1 EPDM,FPM(Viton ®)<br />
1 2 large upper bolts, 2 shorter lower bolts, 8 studs.<br />
lSP<br />
1.7<br />
WEIGHTS LB.<br />
OPTIONS<br />
Optional Pressure Gauge<br />
● For inlet <strong>and</strong>/or outlet<br />
PVC PP PVDF<br />
27.5 26.2 31.0<br />
33.0 29.7 37.8<br />
ChemFlare TM Ends<br />
● For connection<br />
to Teflon ® tube.<br />
Leak-free<br />
connections for<br />
difficult services<br />
such as sodium<br />
hypochlorite<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 23
ChemFlareTM<br />
End Connectors<br />
All <strong>Chemline</strong> valves with True Union ends are<br />
available with ChemFlare TM end connections.<br />
ChemFlare TM is a long term leak-free connection<br />
design for difficult applications such as sodium<br />
hypochlorite 1 . These flared end connections are easy<br />
to install <strong>and</strong> allow for compact plumbing <strong>and</strong> a<br />
small footprint.<br />
They are available on <strong>Chemline</strong> True Union valves,<br />
flow meters <strong>and</strong> controls up to1" <strong>and</strong> will connect<br />
Teflon ® PFA tubing down to 1/4" size.<br />
Tubing must be flared using a mechanical flare tool<br />
or by heating <strong>and</strong> using a forming flare tool<br />
(preferred method). Consult <strong>Chemline</strong> for flare<br />
tools.<br />
Full Valve Working Pressure<br />
Easy Installation<br />
Low Down Time<br />
Features<br />
Weldless Design<br />
● Eliminates all fusion welds <strong>and</strong> glued joints<br />
● Threaded connection between flared end <strong>and</strong><br />
tube nut is not wetted<br />
Easy Installation<br />
● Flaring the tube ends is easy<br />
● Assembly is by h<strong>and</strong> 2<br />
Low Down Time<br />
● No welding or curing waiting time. The system<br />
may be pressure tested immediately.<br />
Minimum Dead Volume<br />
● The flared tubing connection has minimum dead<br />
volume desirable on sodium hypochlorite <strong>and</strong><br />
ultrapure applications<br />
1 For sodium hypochlorite applications <strong>Chemline</strong> recommends venting ball valves by<br />
drilling a hole on the upstream side of the ball in the closed position.<br />
2 ChemFlare TM fitting nuts should be h<strong>and</strong> tightened only.<br />
Use of a wrench can result in excessive tightening <strong>and</strong> stripped threads.<br />
24 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
Your Pipeline To Quality<br />
PVC, CPVC, PP, PVDF<br />
SERIES: ChemFlareTM SIZES: 1/2", 3/8", 3/4" <strong>and</strong> 1"<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
ChemFlareTM End Connectors<br />
H1<br />
ITEM NUMBER SUFFIX<br />
ChemFlare TM<br />
End Connections<br />
Tube Size 2 4 –1/4" 6 –3/8"<br />
8 –1/2" 12 –3/4"<br />
16 –1"<br />
Example: ChemFlare TM end connections for 1/2" tubing.<br />
2 Tube size must be equal or smaller than the valve size.<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
A<br />
H2<br />
LCF<br />
MAXIMUM PRESSURES PSI<br />
PVC PP PVDF<br />
Valve Tube 20°C 30°C 40°C<br />
30°C 40°C 50°C<br />
50°C 70°C 80°C 90°C 100°C<br />
Size Size 68°F 86°F 104°F<br />
86°F 104°F 122°F<br />
122°F 158°F 176°F 194°F 212°F<br />
1/2"<br />
1/2"<br />
1/2"<br />
3/4"<br />
1"<br />
1<br />
DIMENSIONS INCHES<br />
Valve<br />
Size<br />
Tube<br />
Size A<br />
1/2"<br />
1/2"<br />
1/2"<br />
3/4"<br />
1"<br />
50°C<br />
60°C 70°C 30°C<br />
122°F<br />
140°F 158°F 86°F<br />
1/4" 150 105 60 15 150 90 60 37 15 150 100 60 45 30 15<br />
3/8" 150 105 60 15 150 90 60 37 15 150 100 60 45 30 15<br />
1/2" 150 105 60 15 150 90 60 37 15 150 100 60 45 30 15<br />
3/4" 111 105 60 15 107 90 60 37 15 107 100 60 45 30 15<br />
1" 77 72 60 15 72 67 60 37 15 72 62 52 43 30 15<br />
Temperature Ranges: PVC 0 to 60°C (32 to 140°F), PP –20 to 90°C (–4 to 194°F), PVDF –40 to 100°C (–40 to 212°F).<br />
1ChemFlareTM ends are available for reduced tube sizes down to 1/4". Tube nuts are always supplied with end connectors.<br />
1<br />
H1<br />
H2<br />
PVC<br />
H2<br />
PP/PVDF LCF<br />
1/4" 3.2 6.9 1.0 0.9 7.74<br />
3/8" 3.2 6.9 1.0 0.9 8.26<br />
1/2" 3.2 6.9 1.0 0.9 8.34<br />
3/4" 4.2 8.0 1.5 1.4 9.72<br />
1" 4.2 8.0 1.5 1.4 10.20<br />
SAMPLE SPECIFICATION<br />
– All Back Pressure/Relief Valves in PVC, PP or PVDF shall be <strong>Chemline</strong> SB10 or SB11 Series or equal in sizes 1/2" to 2". SB10<br />
shall have inlet set pressure range of 3 to 60 psi <strong>and</strong> SB11 shall have an inlet set pressure range of 7 to 150 psi. All valves<br />
shall have a maximum inlet pressure rating of 150 psi. Valves shall be suitable for aggressive, clean, non-scaling chemicals.<br />
– All valves shall have a large Teflon ® coated control diaphragm to fully open at 10-15% over pressure, provide low hysteresis<br />
(“backlash”) <strong>and</strong> no flutter.<br />
– Static seals shall be EPDM or FPM (Viton ® ).<br />
– End connections shall be ChemFlare TM design for connection to flared Teflon ® PFA tubing.<br />
– PVC compound shall have an ASTM cell classification 13463-A, with minimum suffix "A" designation for chemical resistance<br />
as per ASTM D-1784.<br />
– All polypropylene material shall conform to ASTM D-4101 PP 0211B67272 material requirements.<br />
– All PVDF material shall be unpigmented conforming to ASTM D-3222 Type 2 suspension resin material requirements <strong>and</strong><br />
also with USDA Title 21, Chapter I, Part 177.2510 requirements for contact with food.<br />
– All valves shall have chemical resistant labels permanently marked with manufacturing number to provide production level<br />
traceability.<br />
CF 8<br />
PVDF Tube<br />
Nuts not<br />
shown<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 25
Characterized<br />
Control Valves<br />
The <strong>Chemline</strong> E Series Characterized Control Valves provide<br />
extremely precise flow control of aggressive fluids. Valves<br />
flow characteristics (Cv vs. lift) follow theoretical linear or<br />
equal percentage curves through the entire range of stem<br />
travel. This is accomplished with precision made<br />
replaceable seats <strong>and</strong> plugs in a wide variety of Cv values.<br />
The Teflon ® bellows shaft seal provides almost frictionless<br />
stem movement <strong>and</strong> provides over 10 years of<br />
maintenance-free operation on aggressive chemical<br />
services1 .<br />
Precise & Sensitive Control<br />
Changeable Plugs & Seats<br />
Low Maintenance<br />
Features<br />
Precise <strong>and</strong> Sensitive Control<br />
● Predictable <strong>and</strong> repeatable control of corrosive fluids.<br />
These valves respond smoothly <strong>and</strong> quickly to small<br />
changes in signal. Deadb<strong>and</strong> <strong>and</strong> hysteresis is negligible.<br />
High Rangeability<br />
● Valve characteristics (flow rate vs. stem lift) follows the<br />
theoretical curves through the entire range of opening<br />
including extreme ends of travel<br />
100% Shutoff<br />
● Class IV leakage (rate is 0.01% of rated capacity<br />
according to ANSI B16.104-1976)<br />
Large Choice of Cv Values<br />
● 18 st<strong>and</strong>ard Cv’s from 0.11 to 105.00<br />
● Smaller Cv’s down to 0.003 are available<br />
Field Interchangeable Seats <strong>and</strong> Plugs<br />
● Valve Cv may be changed later if flow conditions change<br />
● Special materials are available<br />
Abrasion Resistant<br />
● Have outperformed metal valves on aggressive <strong>and</strong><br />
crystallizing services<br />
EE Series Electrically Actuated<br />
1 Service history references are available on request.<br />
26 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
Fibreglass<br />
Reinforced<br />
Polyester<br />
Actuator for<br />
external<br />
corrosion<br />
resistance <strong>and</strong><br />
light weight<br />
Your Pipeline To Quality<br />
PVC, PP, PVDF<br />
& Teflon ® PTFE<br />
SERIES: EK – Pneumatic<br />
EE – Electric<br />
SIZES: 1/2" – 4"<br />
EK Series with PVDF body <strong>and</strong> optional positioner<br />
Monobloc Thermoplastic Body<br />
Resists aggressive chemicals inside <strong>and</strong> out.<br />
Strong enough for metal piping systems.<br />
TYPE: Single Seat Globe or Needle Type<br />
ENDS: Flanged<br />
SHAFT SEAL: Teflon ® PTFE Bellows<br />
BODY SEAL: EPDM, FKM (Viton ® ), FEP<br />
Visual<br />
Position<br />
Indicator<br />
05/08 ©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
<strong>Chemline</strong> is a registered trade mark of <strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong>
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
<strong>Flow</strong> Characteristic Curves <strong>and</strong> Valve Sizing<br />
Teflon ® PTFE Bellows Stem Seal:<br />
● Almost frictionless stem travel for sensitive operation <strong>and</strong> precise control<br />
● High Chemical Resistance – PTFE resists aggressive services<br />
● Long Cycling Life – Low maintenance – Safety<br />
Characterized Plug <strong>and</strong> Seat Set<br />
● A wide choice of seat/plugs with st<strong>and</strong>ard Cv values are available<br />
characterized either equal percentage or linear.<br />
● Globe Plugs are available for any special specified Cv value from 0.11 to 105.00<br />
● Seats <strong>and</strong> plugs are easily replaceable in the field. If operating conditions<br />
change, the valve Cv may be changed.<br />
VALVE SIZING GUIDELINES<br />
In general, for optimum system control, the valve should operate between 30% <strong>and</strong> 70% of stem stroke (valve opening).<br />
LINEAR<br />
For linear characteristics the required Cv’s should<br />
be between 30% <strong>and</strong> 70% of valve Cv.<br />
<strong>Flow</strong> Quality – % Cv<br />
Characterized Control Valves<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
20 40 60 80 100<br />
Valve Opening<br />
High Pressure Valve<br />
● Solid PVDF body with stainless steel<br />
armouring for working pressures up<br />
to 16 bar (230 psi)<br />
● PTFE stem packing, Titanium stem<br />
Chlorine Valve<br />
● Solid PVDF body, PTFE Stem Packing<br />
● Hastelloy bellows <strong>and</strong> shaft<br />
● Snifter connection to monitor stem<br />
seal<br />
EQUAL PERCENTAGE<br />
For equal percentage characteristic the required<br />
Cv’s should be between 5% <strong>and</strong> 25% of valve Cv.<br />
<strong>Flow</strong> Quantity – % Cv<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
Lime Slurry Valve<br />
● Special abrasion resistant<br />
design for lime slurry service<br />
● Stainless steel body<br />
● PTFE stem packing<br />
● CrNi coated trim<br />
Needle Valve<br />
● Needles are available linear<br />
characteristic in Hastelloy, Titanium,<br />
Tantalum or 316 SS with small Cv’s<br />
0.003 to 0.2<br />
20 40 60 80 100<br />
Valve Opening<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 27
Characterized Control Valves<br />
17<br />
20.2<br />
17.2<br />
22<br />
1<br />
21<br />
17.1<br />
3<br />
2<br />
6<br />
8<br />
9<br />
SEAL & TRIM PARTS<br />
No. Part Pcs. Materials<br />
1 Stem 1 SS 316Ti,<br />
Titanium,<br />
Hastelloy<br />
2 Bellows O-Ring 1 EPDM, FKM<br />
(Viton ®), FEP<br />
3 Bellows 1 Teflon ® PTFE<br />
6 Plug 1 PVC, PP,<br />
PVDF, PTFE<br />
8 Seat 1 PVC, PP,<br />
PVDF, PTFE<br />
9 Seat O-Ring 1 EPDM, FKM<br />
(Viton ®), FEP<br />
17 Guide Bushing 1 CPVC<br />
17.1 O-Ring 1 EPDM,<br />
FKM (Viton ®)<br />
17.2 Lock Ring 1 A2 SS<br />
20.2 Mounting Flange 1 SS 316Ti<br />
21 Wiper Ring 1 FKM (Viton ®)<br />
22 Set Screw1 1 PVDF<br />
1Only on valve sizes 1-1/4" to 4".<br />
Cv VALUES & MAXIMUM SHUTOFF PRESSURES – PVC/PP Valves VACUUM RESISTANCE ● 29.9 inches mercury<br />
Valve<br />
Size<br />
1/2"<br />
3/4"<br />
1"<br />
1-1/4"<br />
1-1/2"<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
C v=<br />
0.11<br />
✓<br />
✓<br />
✓<br />
0.23<br />
✓<br />
✓<br />
✓<br />
0.46<br />
✓<br />
✓<br />
✓<br />
0.70<br />
✓<br />
✓<br />
✓<br />
1.20<br />
✓<br />
✓<br />
✓<br />
✓<br />
1.75<br />
✓<br />
✓<br />
✓<br />
✓<br />
Maximum Shut-off Pressure at 20 o C<br />
2.60<br />
✓<br />
✓<br />
✓<br />
✓<br />
90 psi 60 psi<br />
4.00 6.10 9.50 10.5 16.0 25.0 40.0 46.0 64.0 81.0 93.0<br />
WORKING PRESSURES PSI, for all valve sizes<br />
PVC PP PVDF PTFE<br />
✓<br />
✓<br />
✓<br />
Cv VALUES & MAXIMUM SHUTOFF PRESSURES – PVDF/PTFE Valves<br />
Maximum Shut-off Pressure at 20<br />
Cv= 0.11<br />
✓<br />
✓<br />
✓<br />
oC Valve<br />
150 psi 120 psi 90 psi 60 psi<br />
Size<br />
0.23 0.46 0.70 1.20 1.75 2.60 4.00 6.10 10.5 14.0 18.0 29.0 40.0 52.0 70.0 93.0 105.0<br />
1/2"<br />
✓ ✓ ✓ ✓ ✓ ✓<br />
3/4"<br />
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓<br />
1"<br />
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓<br />
1-1/4"<br />
✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓<br />
1-1/2"<br />
✓ ✓ ✓ ✓ ✓<br />
2"<br />
✓ ✓ ✓ ✓ ✓<br />
2-1/2"<br />
✓ ✓ ✓ ✓ ✓<br />
3"<br />
✓ ✓ ✓ ✓ ✓<br />
4"<br />
✓ ✓ ✓ ✓ ✓ ✓<br />
40°C 50°C 60°C 50°C 60°C 70°C 80°C 40°C 60°C 80°C 100°C 120°C 130°C 40°C 60°C 80°C 140°C<br />
104°F 122°F 140°F 122°F 140°F 158°F 176°F 104°F 140°F 176°F 212°F 248°F 266°F 104°F 140°F 176°F 284°F<br />
90 50 15 90 70 50 30 150 115 90 70 45 30 150 115 90 90<br />
Temperature Ranges: PVC 0 to 60°C (32 to 140°F), CPVC 0 to 95°C (32 to 203°F), PP –20 to 80°C (–4 to 176°F), PVDF –40 to 100°C (–40 to 212°F).<br />
28 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓<br />
✓
EK Series Pneumatic – PVC & PP<br />
EK Series Pneumatically Actuated<br />
PVC or PP Moulded Body<br />
DIMENSIONS INCHES<br />
Size<br />
1/2"<br />
3/4"<br />
1"<br />
1-1/4"<br />
1-1/2"<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
D<br />
8.7<br />
8.7<br />
8.7<br />
8.7<br />
8.7<br />
8.7<br />
13.0<br />
13.0<br />
13.0<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
H<br />
17.4<br />
17.5<br />
17.5<br />
17.8<br />
17.6<br />
17.7<br />
23.3<br />
23.3<br />
23.4<br />
L<br />
3.3<br />
3.7<br />
4.3<br />
5.3<br />
7.5<br />
7.9<br />
8.7<br />
9.4<br />
11.4<br />
Stroke<br />
0.6<br />
0.6<br />
1.0<br />
1.0<br />
1.0<br />
1.0<br />
1.6<br />
1.6<br />
1.6<br />
No.<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
8<br />
Bolt Holes<br />
Dia. BCD<br />
5/8" 2.38<br />
5/8" 2.75<br />
5/8" 3.12<br />
5/8" 3.50<br />
5/8" 3.88<br />
3/4" 4.75<br />
3/4" 5.49<br />
3/4" 6.00<br />
3/4" 7.50<br />
Actuator Type<br />
K220<br />
K220<br />
K220<br />
K220<br />
K220<br />
K220<br />
K330<br />
K330<br />
K330<br />
EK Series valves – FRP Actuator – 90 psi maximum supply air.<br />
The actuator will close the valve tightly against higher line pressure drops, up to 90 psi depending on the Cv.<br />
ACCESSORIES FOR EK SERIES<br />
Positioners – YT Series linear valve positioners are usually used<br />
on all EK Series pneumatically actuated control valves, They<br />
control actuator-valve stem position as a linear function of<br />
input signal, usually electronic (most often 4–20 mA) or<br />
sometimes pneumatic (3–15 psi). Valves with Cv 9.5 (PVC & PP<br />
valves) <strong>and</strong> Cv 10.5 (PVDF & PTFE valves) or lower may be<br />
operated with the 3–15 psi signal directly without a positioner,<br />
but the linearity is compromised. The st<strong>and</strong>ard units have<br />
epoxy coated aluminum enclosures but are available in 316<br />
stainless steel. All available models are attractively priced:<br />
● YT1200R 3–15 psi Pneumatic – a conventional all-mechanical<br />
positioner<br />
● YT1300R 4–20 mA Electro-Pneumatic – an electronic<br />
positioner designed for vibration resistance, better control<br />
<strong>and</strong> easy calibration<br />
A32<br />
21<br />
17.1<br />
17.2<br />
4<br />
7.1<br />
3<br />
9<br />
8<br />
7.2<br />
L<br />
D<br />
Ax<br />
A11<br />
A3<br />
A13<br />
A6/7<br />
1<br />
17<br />
20.2<br />
2<br />
5<br />
7<br />
6<br />
7<br />
H<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Stem 1 316 SS<br />
2▲ Bellows O-Ring 1 EPDM, FKM (Viton ®)<br />
3▲ Bellows 1 Teflon ® PTFE<br />
4 Upper Bonnet 1 PVC, PP<br />
5▲ Body O-Ring 1 EPDM, FKM (Viton ®)<br />
6▲ Plug 1 PVC, PP<br />
7 Body 1 PVC, PP<br />
7.1 Lower Bonnet 1 PVC, PP<br />
8▲ Seat 1 PVC, PP<br />
9▲ Seat O-Ring 1 EPDM, FKM (Viton ®)<br />
17 Guide Bushing 1 CPVC<br />
17.1▲ O-Ring 1 EPDM, FKM (Viton ®)<br />
17.2 Lock Ring 1 Stainless Steel<br />
20.2 Mounting Flange 1 316 SS<br />
21▲ Wiper Ring 1 FKM (Viton ®)<br />
Ax Pneumatic 1 FRP<br />
Actuator<br />
A3 Diaphragm 1 Reinforced EPDM<br />
A6 Coupling 1 316 SS<br />
A7 Coupling 1 316 SS<br />
A11 Spring 6 Coated Steel<br />
A13 Mounting Post 2 316 SS<br />
A32 Air Connection 1 1/4" FNPT<br />
WEIGHTS LB.<br />
PVC<br />
18.7<br />
18.9<br />
19.9<br />
21.3<br />
22.6<br />
24.0<br />
47.3<br />
67.9<br />
82.5<br />
PP<br />
17.0<br />
17.2<br />
18.1<br />
19.4<br />
20.5<br />
21.8<br />
43.0<br />
61.7<br />
75.0<br />
● YT2300 4–20 mA Smart – a fully digital positioner with<br />
intelligent functions like auto calibration, PID control, also<br />
theoretical <strong>and</strong> user defined characterized output.<br />
Options include alarms (switch or relay output), 4–20 mA<br />
transmitter for position feedback <strong>and</strong> HART digital<br />
communication protocol.<br />
Air Filter/Regulator – <strong>Chemline</strong> includes an air filter/regulator<br />
with all positioners to prevent orifices from clogging due to<br />
debris <strong>and</strong> to protect from corrosion or fouling due to excess<br />
oil or condensed water in the air supply. The F/R-A is a onepiece<br />
air filter/regulator <strong>and</strong> pressure gauge with a GRP plastic<br />
body, polycarbonate filter bowl <strong>and</strong> polyethylene filter<br />
element. The filter bowl has a manual drain valve.<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 29
EK Series Pneumatic – PVDF & PTFE<br />
Optional<br />
Positioner<br />
EK Series Pneumatically Actuated<br />
PVDF or PTFE Machined Body<br />
DIMENSIONS INCHES<br />
Size<br />
1/2"<br />
3/4"<br />
1"<br />
1-1/4"<br />
1-1/2"<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
D2<br />
8.7<br />
8.7<br />
8.7<br />
8.7<br />
8.7<br />
8.7<br />
13.0<br />
13.0<br />
13.0<br />
H<br />
18.4<br />
18.7<br />
18.7<br />
18.8<br />
19.0<br />
19.3<br />
24.6<br />
44.9<br />
24.9<br />
30 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
L<br />
5.1<br />
5.9<br />
6.3<br />
7.1<br />
7.9<br />
9.1<br />
11.4<br />
12.2<br />
13.8<br />
A32<br />
21<br />
17.1<br />
17.2<br />
3<br />
6<br />
8<br />
Stroke<br />
0.6<br />
0.6<br />
1.0<br />
1.0<br />
1.0<br />
1.0<br />
1.6<br />
1.6<br />
1.6<br />
No. Part Pcs. Materials<br />
1 Stem 1 316 SS<br />
2▲ Bellows O-Ring 1 FKM (Viton ®), FEP<br />
3▲ Bellows 1 Teflon ® PTFE<br />
4 Bonnet 1 PVDF, PTFE<br />
5▲ Body O-Ring 1 FKM (Viton ®), FEP<br />
6▲ Plug 1 PVDF, PTFE<br />
7 Body 1 PVDF, PTFE<br />
8▲ Valve Seat 1 PVDF, PTFE<br />
9▲ Seat O-Ring 1 FKM (Viton ®), FEP<br />
17 Guide Bushing 1 CPVC<br />
17.1▲ O-Ring 1 FKM (Viton ®), FEP<br />
17.2 Lock Ring 1 Stainless Steel<br />
20.2 Mounting Flange 1 316 SS<br />
21▲ Wiper Ring 1 FKM (Viton ®)<br />
Ax Pneumatic 1 FRP<br />
Actuator<br />
A3 Diaphragm 1 Reinforced EPDM<br />
A6 Coupling 1 316 SS<br />
A7 Coupling 1 316 SS<br />
A11 Spring 6 Coated Steel<br />
A13 Mounting Post 2 316 SS<br />
A32 Air Connection 1 1/4" FNPT<br />
Actuator Type<br />
K220<br />
K220<br />
K220<br />
K220<br />
K220<br />
K220<br />
K330<br />
K330<br />
K330<br />
EK Series valves – FRP Actuator – 90 psi maximum supply air.<br />
The actuator will close the valve tightly against higher line pressure drops, up to 150 psi depending on the Cv.<br />
Note: 5" <strong>and</strong> 6" valves consult <strong>Chemline</strong>. † PVDF are bolt holes, PTFE are threaded UNC inserts.<br />
ORDERING EXAMPLE – EK SERIES PNEUMATICALLY ACTUATED<br />
D<br />
L<br />
Ax<br />
A11<br />
A3<br />
A13<br />
A6/7<br />
1<br />
17<br />
20.2<br />
2<br />
4<br />
9<br />
5<br />
7<br />
H<br />
PARTS ▲ Recommended Spare Parts<br />
WEIGHTS LB.<br />
Also specify: Characteristic (linear or equal percentage) <strong>and</strong> Cv Value (from chart on page 28).<br />
Example: <strong>Chemline</strong> EK Series Pneumatically Actuated Characterized Control Valve, PVDF, 1/2", Normally Closed, with Viton ® body seal,<br />
flanged, Cv Value = 0.23 Linear. 1 EPDM available with PVC or PP bodies only.<br />
PVDF<br />
18.7<br />
20.9<br />
23.1<br />
26.5<br />
32.0<br />
35.3<br />
68.3<br />
79.4<br />
88.2<br />
<strong>Chemline</strong> Characterized Control Valves EK<br />
K 005 NC<br />
V F<br />
Actuator Type EK – Pneumatic<br />
Body A –PVC B –PP K – PVDF P – PTFE<br />
Size 005 –1/2" 007 –3/4" 010 –1" 012 – 1-1/4" 015 – 1-1/2"<br />
020 –2" 025 – 2-1/2" 030 –3" 040 –4"<br />
Control Function NC – Normally Closed NO – Normally Open<br />
Body Seal E – EPDM 1 V – FKM (Viton ®) P –FEP<br />
Ends F – Flanged<br />
No.<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
8<br />
Bolt Holes<br />
BCD PVDF†<br />
2.38 5/8"<br />
2.75 5/8"<br />
3.12 5/8"<br />
3.50 5/8"<br />
3.88 5/8"<br />
4.75 3/4"<br />
5.49 3/4"<br />
6.00 3/4"<br />
7.50 3/4"<br />
PTFE†<br />
1/2"UNC<br />
1/2"UNC<br />
1/2"UNC<br />
1/2"UNC<br />
1/2"UNC<br />
5/8"UNC<br />
5/8"UNC<br />
5/8"UNC<br />
5/8"UNC<br />
PTFE<br />
26.5<br />
30.9<br />
36.4<br />
41.9<br />
50.7<br />
55.1<br />
79.4<br />
99.2<br />
121.3<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
EE Series Electric – PVC & PP<br />
EE Series Electrically Actuated<br />
PVC or PP Moulded Body<br />
● Power Supply: 115 VAC/50/60Hz<br />
DIMENSIONS INCHES<br />
Size<br />
1/2"<br />
3/4"<br />
1"<br />
1-1/4"<br />
1-1/2"<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
D<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
H<br />
21.6<br />
21.7<br />
21.7<br />
21.9<br />
21.8<br />
21.8<br />
24.4<br />
24.4<br />
24.7<br />
L<br />
3.3<br />
3.7<br />
4.3<br />
5.3<br />
7.5<br />
7.9<br />
8.7<br />
9.4<br />
11.4<br />
E1<br />
E15<br />
E14<br />
21<br />
17.1<br />
17.2<br />
4<br />
7.1<br />
3<br />
9<br />
8<br />
7.2<br />
● Duty Cycle: 50%<br />
● Enclosure Rating: NEMA 4X, IP 65 with temperature <strong>and</strong> load protection<br />
● Current Draw: 0.23 amps.<br />
● Maximum Power Consumption: 30 VA<br />
● Adjustable Opening/Closing Times: 1/2" to 2" valves: 32 to 62 sec.;<br />
2-1/2" to 4" valves: 55 to 111 sec.<br />
Stroke<br />
0.6<br />
0.6<br />
1.0<br />
1.0<br />
1.0<br />
1.0<br />
1.6<br />
1.6<br />
1.6<br />
D<br />
L<br />
E3<br />
E4<br />
1<br />
17<br />
20.2<br />
● Control Input: 0–10 V or 0–20mA<br />
● Optional Voltages: 230 VAC/50/60Hz, 24 VDC or 24VAC<br />
● 4–20mA Retransmit: For valve position feedback, 2 or 3-wire technology<br />
No.<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
8<br />
ACCESSORIES FOR EE SERIES<br />
Limit Switches – Two extra mechanical SPDT limit switches for<br />
valve position feedback<br />
Output Relay – A normally open contact for remote indication<br />
of Manual/Auto mode or fault indication<br />
Heater/Thermostat – Prevents condensation forming inside<br />
the actuator enclosure <strong>and</strong> is recommended for outdoor or<br />
high humidity areas<br />
Fail-Safe Battery Pack – A Ni-Cd battery pack with controlled<br />
charger. In case of loss of power the valve will be powered to a<br />
chosen safety position, open or closed.<br />
Local Control Box – The lockable model PSC.2 box permits<br />
manual operation of the valve. The backlit LCD display allows<br />
the user to do most of the actuator settings, displays the<br />
valve’s actual position <strong>and</strong> status (manual or auto) or shows<br />
diagnostic messages. It is normally attached to the actuator<br />
but can be mounted remotely.<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
Bolt Holes<br />
Dia. BCD<br />
5/8" 2.38<br />
5/8" 2.75<br />
5/8" 3.12<br />
5/8" 3.50<br />
5/8" 3.88<br />
3/4" 4.75<br />
3/4" 5.49<br />
3/4" 6.00<br />
3/4" 7.50<br />
2<br />
5<br />
7<br />
6<br />
H<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Stem 1 316 SS<br />
2▲ Bellows O-Ring 1 EPDM, FKM (Viton ®)<br />
3▲ Bellows 1 Teflon ® PTFE<br />
4 Bonnet 1 PVC, PP<br />
5▲ Body O-Ring 1 EPDM, FKM (Viton ®)<br />
6▲ Plug 1 PVC, PP<br />
7 Body 1 PVC, PP<br />
7.1 Flange 1 PVC, PP<br />
8▲ Valve Seat 1 PVC, PP<br />
9▲ Seat O-Ring 1 EPDM, FKM (Viton ®)<br />
11-14 Body Bolts & Nuts 4 316 SS<br />
17 Guide Bushing 1 CPVC<br />
17.1▲ O-Ring 1 EPDM, FKM (Viton ®)<br />
17.2 Lock Ring 1 Stainless Steel<br />
20.2 Mounting Flange 1 316 SS<br />
21▲ Wiper Ring 1 FKM (Viton ®)<br />
E1 Position Indicator 1 Polycarbonate<br />
E3 Actuator Cover 1 Polycarbonate<br />
E4 Terminal Box 1 Polycarbonate<br />
E14 Coupling 1 Stainless Steel<br />
E15 Mounting Post 2 Stainless Steel<br />
Actuator Type<br />
PSL202<br />
PSL202<br />
PSL202<br />
PSL202<br />
PSL202<br />
PSL202<br />
PSL204<br />
PSL204<br />
PSL204<br />
WEIGHTS LB.<br />
PVC<br />
17.6<br />
17.8<br />
18.8<br />
20.2<br />
21.5<br />
22.9<br />
21.9<br />
42.5<br />
57.1<br />
PP<br />
15.9<br />
16.1<br />
17.0<br />
18.3<br />
19.4<br />
20.7<br />
17.6<br />
36.4<br />
49.6<br />
PSCS Communication Software – This software allows a high<br />
degree of functionality through a user friendly Windows<br />
interface. Many functions beyond the setting, monitoring <strong>and</strong><br />
diagnostic functions of the Control Box are available including<br />
custom output characterization, alarm monitoring, etc. Values<br />
can be graphically displayed <strong>and</strong> analyzed on the computer<br />
monitor. Preventative maintenance is possible resulting in<br />
better safety <strong>and</strong> management of the process.<br />
Fieldbus/Blue Tooth Interface – Electronic modules are<br />
available for all common field bus interfaces or Bluetooth<br />
protocol. Actuator status, settings <strong>and</strong> diagnostics read-outs<br />
are possible at distances up to 10 meters (33 feet).<br />
Process Controller – This is an integral PI(D) process controller<br />
located inside the actuator.<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 31
EE Series Electric – PVDF & PTFE<br />
EE Series Electrically Actuated<br />
PVDF or PTFE Machined Body<br />
● Power Supply: 115 VAC/50/60Hz<br />
DIMENSIONS INCHES<br />
Size<br />
1/2"<br />
3/4"<br />
1"<br />
1-1/4"<br />
1-1/2"<br />
2"<br />
2-1/2"<br />
3"<br />
4"<br />
D<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
7.0<br />
H<br />
22.5<br />
22.8<br />
22.8<br />
22.9<br />
23.1<br />
23.4<br />
25.9<br />
26.2<br />
26.2<br />
32 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
L<br />
5.1<br />
5.9<br />
6.3<br />
7.1<br />
7.9<br />
9.1<br />
11.4<br />
12.2<br />
13.8<br />
Stroke<br />
0.6<br />
0.6<br />
1.0<br />
1.0<br />
1.0<br />
1.0<br />
1.6<br />
1.6<br />
1.6<br />
E1<br />
E15<br />
E14<br />
21<br />
17.1<br />
17.2<br />
† PVDF are bolt holes, PTFE are threaded UNC inserts.<br />
ORDERING EXAMPLE – EE SERIES ELECTRICALLY ACTUATED<br />
3<br />
6<br />
8<br />
D1<br />
L<br />
E3<br />
E4<br />
1<br />
17<br />
20.2<br />
2<br />
4<br />
9<br />
5<br />
7<br />
H3<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Stem 1 316 SS<br />
2▲ Bellows O-Ring 1 FKM (Viton ®), FEP<br />
3▲ Bellows 1 Teflon ® PTFE<br />
4 Bonnet 1 PVDF, PTFE<br />
5▲ Body O-Ring 1 FKM (Viton ®), FEP<br />
6▲ Plug 1 PVDF, PTFE<br />
7 Body 1 PVDF, PTFE<br />
8▲ Valve Seat 1 PVDF, PTFE<br />
9▲ Seat O-Ring 1 FKM (Viton ®), FEP<br />
11-14 Body Bolts & Nuts 4 316 SS<br />
17 Guide Bushing 1 CPVC<br />
17.1▲ O-Ring 1 FKM (Viton ®), FEP<br />
17.2 Lock Ring 1 Stainless Steel<br />
20.2 Mounting Flange 1 316 SS<br />
21▲ Wiper Ring 1 FKM (Viton ®)<br />
E1 Position Indicator 1 Polycarbonate<br />
E3 Actuator Cover 1 Polycarbonate<br />
E4 Terminal Box 1 Polycarbonate<br />
E14 Coupling 1 Stainless Steel<br />
E15 Mounting Pillar 2 Stainless Steel<br />
Actuator Type<br />
PSL 202<br />
PSL 202<br />
PSL 202<br />
PSL 202<br />
PSL 202<br />
PSL 202<br />
PSL 204<br />
PSL 204<br />
PSL 204<br />
WEIGHTS LB.<br />
<strong>Chemline</strong> Characterized Control Valves EE 1<br />
K 005 V F<br />
Actuator Type EE – Electric<br />
Voltage 1 – 115 VAC/60Hz 2 – 230 VAC/50Hz<br />
4 – 24 VDC 6 – 24 VAC/60Hz<br />
Body A – PVC B –PP K – PVDF P – PTFE<br />
Size 005 –1/2" 007 – 3/4" 010 –1" 012 – 1-1/4" 015 – 1-1/2"<br />
020 –2" 025 – 2-1/2" 030 –3" 040 – 4"<br />
Body Seal E – EPDM 1 V – FKM (Viton ®) P – FEP<br />
Ends F – Flanged<br />
● Duty Cycle: 50%<br />
● Enclosure Rating: NEMA 4X, IP 65 with temperature <strong>and</strong> load protection<br />
● Current Draw: 0.23 amps.<br />
● Maximum Power Consumption: 30 VA<br />
● Adjustable Opening/Closing Times: 1/2" to 2" valves: 32 to 62 sec.;<br />
2-1/2" to 4" valves: 55 to 111 sec.<br />
● Control Input: 0–10 V or 0–20mA<br />
● Optional Voltages: 230 VAC/50/60Hz, 24 VDC or 24VAC<br />
● 4–20mA Retransmit: For valve position feedback, 2 or 3-wire technology<br />
No.<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
4<br />
8<br />
BCD<br />
Bolt Holes<br />
PVDF†<br />
2.38 5/8"<br />
2.75 5/8"<br />
3.12 5/8"<br />
3.50 5/8"<br />
3.88 5/8"<br />
4.75 3/4"<br />
5.49 3/4"<br />
6.00 3/4"<br />
7.50 3/4"<br />
PTFE†<br />
1/2"UNC<br />
1/2"UNC<br />
1/2"UNC<br />
1/2"UNC<br />
1/2"UNC<br />
5/8"UNC<br />
5/8"UNC<br />
5/8"UNC<br />
5/8"UNC<br />
Also specify: Characteristic (linear or equal percentage) <strong>and</strong> Cv Value (from chart on page 28).<br />
Example: <strong>Chemline</strong> EE Series Electrically Actuated Characterized Control Valve, 115VAC/60Hz, PVDF, 1/2", with FKM (Viton ® ) body seal, flanged,<br />
Cv Value = 0.23 Linear. 1EPDM available with PVC or PP bodies only.<br />
PVDF<br />
17.6<br />
19.8<br />
22.0<br />
25.4<br />
30.9<br />
34.2<br />
43.0<br />
54.0<br />
62.8<br />
PTFE<br />
25.4<br />
29.8<br />
35.3<br />
40.8<br />
49.6<br />
54.0<br />
54.0<br />
73.9<br />
95.9<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
Variable Area<br />
<strong>Flow</strong> <strong>Meters</strong><br />
<strong>Chemline</strong> F Series Variable Area <strong>Flow</strong> <strong>Meters</strong> are<br />
ideal for plastic piping. They provide a combination<br />
of accurate visual flow rate measurement <strong>and</strong> clear<br />
flow indication from a distance. Optional limit<br />
switches allow the units to signal a low or high flow<br />
alarm. An optional flow transmitter provides a<br />
4 to 20 mA signal output. These flow meters must<br />
be installed vertically with flow upward.<br />
Low Cost Visual Indication<br />
For Water, Chemicals or Gas<br />
Features<br />
● Clear Visual Indication<br />
– Large orange float is visible from a distance<br />
– Range indicators slide along dovetail track<br />
● Easy Installation <strong>and</strong> Maintenance<br />
Just unscrew union nuts <strong>and</strong> tube slides out<br />
of line<br />
● Choice of Four Tube Materials for Many<br />
Applications:<br />
Clear PVC – For Water or Chemicals up to<br />
60ºC (140ºF) – High Chemical resistance at<br />
low cost.<br />
Polyamide (PA) – For Water or Air up to<br />
75ºC (167ºF) – High impact strength <strong>and</strong><br />
optical clarity.<br />
Polysulfone (PSU) – For Chemicals <strong>and</strong><br />
Gases up to 100ºC (212ºF) – High impact<br />
strength <strong>and</strong> good chemical resistance.<br />
PVDF 2 – For Chemicals <strong>and</strong> Ultrapure fluids<br />
up to 110ºC (230ºF) – High impact strength<br />
<strong>and</strong> excellent chemical resistance.<br />
● Ideal for All Types of Plastic Piping<br />
All types of end connections in PVC, CPVC,<br />
PP & PVDF<br />
● Low Pressure Drop<br />
● Good Measuring Accuracy – Class IV<br />
± 3% of indicated value, plus ± 1% of full scale.<br />
– Read scale at top (largest diameter) of float<br />
● Non Fouling – Float is self supporting in the<br />
flow. No guide rod (which can cause the float<br />
to jam) is necessary.<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
St<strong>and</strong>ard<br />
Full Size<br />
1 USGPM <strong>and</strong> litres per hour (water) scale is supplied as st<strong>and</strong>ard on full size meters.<br />
2 Because PVDF is translucent, a magnetic float <strong>and</strong> limit switches are usually used.<br />
3 For ChemFlare TM end connectors, consult <strong>Chemline</strong>.<br />
Your Pipeline To Quality<br />
SERIES: FC – Compact – 5" Single Scale<br />
FS – Full Size – 7" Dual Scale 1<br />
MATERIALS:<br />
Tube: Clear PVC, Polyamide (PA),<br />
Polysulfone (PSU), or PVDF 2<br />
Float: PVDF<br />
Ends: PVC, CPVC, PP, PVDF Socket,<br />
Threaded, Flanged, Butt<br />
or ChemFlare TM3<br />
O-Rings: EPDM, FPM (Viton ®)<br />
CAPACITIES: Up to 220 USGPM<br />
(50,000 litres per hour)<br />
Compact<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 33
Variable Area <strong>Flow</strong> <strong>Meters</strong><br />
NOTES:<br />
PVDF flow meters are available in all sizes. Change third letter in item number to K.<br />
1 △P = Pressure loss through flow meter with water at 20ºC (68ºF).<br />
2 Dimension L is for PVC Socket ends.<br />
PVC Polyamide Polysulfone<br />
Tube Tube Tube<br />
USGPM Litres per hour A L<br />
FCA00020 FCT00020 FCP00020 0.0132 – 0.106 3 – 24 6.50<br />
FCA00060<br />
FCA00100<br />
FCT00060<br />
FCT00100<br />
FCP00060<br />
FCP00100<br />
0.022 – 0.264<br />
0.04 – 0.44<br />
5 – 60<br />
10 – 100<br />
6.50<br />
6.50<br />
FCA00250 FCT00250 FCP00250 0.11 – 1.10 25 – 250 6.50<br />
FCA00051 FCT00051 FCP00051 0.02 – 0.22 5 – 50 6.69<br />
FCA00151<br />
FCA00251<br />
FCT00151<br />
FCT00251<br />
FCP00151<br />
FCP00251<br />
0.07 – 0.66<br />
0.11 – 1.10<br />
15 – 150<br />
25 – 250<br />
6.69<br />
6.69<br />
FCA00401 FCT00401 FCP00401 0.18 – 1.76 40 – 400 6.69<br />
FCA00152 FCT00152 FCP00152 0.07 – 0.66 15 – 150 7.28<br />
FCA00402<br />
FCA00602<br />
FCT00402<br />
FCT00602<br />
FCP00402<br />
FCP00602<br />
0.22 – 1.76<br />
0.26 – 2.64<br />
40 – 400<br />
60 – 600<br />
7.28<br />
7.28<br />
FCA01002 FCT01002 FCP01002 0.44 – 4.40 100 – 1,000 7.28<br />
FCA00253 FCT00253 FCP00253 0.11 – 1.10 25 – 250 7.87<br />
FCA00403<br />
FCA01003<br />
FCT00403<br />
FCT01003<br />
FCP00403<br />
FCP01003<br />
0.18 – 1.76<br />
0.44 – 4.40<br />
40 – 400<br />
100 – 1,000<br />
7.87<br />
7.87<br />
FCA01503 FCT01503 FCP01503 0.66 – 6.60 150 – 1,500 7.87<br />
2<br />
FC SERIES – COMPACT SIZE – 5" SCALE<br />
Single USGPM (water) scale is supplied st<strong>and</strong>ard.<br />
End<br />
Item Number <strong>Flow</strong> Range (water) Dimensions (inches) Pressure<br />
Conn.<br />
Drop (psi)<br />
Size<br />
D Water Air<br />
8.2 1.38 0.05 0.07<br />
3/8"<br />
8.2<br />
8.2<br />
1.38<br />
1.38<br />
0.05<br />
0.05<br />
0.07<br />
0.07<br />
8.2 1.38 0.05 0.07<br />
8.7 1.69 0.04 0.06<br />
1/2"<br />
8.7<br />
8.7<br />
1.69<br />
1.69<br />
0.04<br />
0.04<br />
0.06<br />
0.06<br />
8.7 1.69 0.04 0.06<br />
9.6 2.09 0.09 0.12<br />
3/4"<br />
9.6<br />
9.6<br />
2.09<br />
2.09<br />
0.09<br />
0.09<br />
0.12<br />
0.12<br />
9.6 2.09 0.09 0.12<br />
10.5 2.36 0.09 0.12<br />
1"<br />
10.5<br />
10.5<br />
2.36<br />
2.36<br />
0.09<br />
0.09<br />
0.12<br />
0.12<br />
10.5 2.36 0.09 0.12<br />
1<br />
FS SERIES – STANDARD FULL SIZE – 7" SCALE<br />
PVC Polyamide Polysulfone<br />
Tube Tube Tube<br />
USGPM Litres per hour A L<br />
FSA00150 FST00150 FSP00150 0.07 – 0.66 15 – 150 13.78<br />
FSA00300<br />
FSA00600<br />
FST00300<br />
FST00600<br />
FSP00300<br />
FSP00600<br />
0.13 – 1.32<br />
0.26 – 2.64<br />
30 – 300<br />
60 – 600<br />
13.78<br />
13.78<br />
FSA01000 FST01000 FSP01000 0.44 – 4.40 100 – 1,000 13.78<br />
FSA01500<br />
FSA02500<br />
FST01500<br />
FST02500<br />
FSP01500<br />
FSP02500<br />
0.66 – 6.60<br />
1.10 – 11.00<br />
150 – 1,500<br />
250 – 2,500<br />
13.78<br />
13.78<br />
FSA02000<br />
FSA03000<br />
FST02000<br />
FST03000<br />
FSP02000<br />
FSP03000<br />
0.88 – 8.80<br />
1.32 – 13.20<br />
200 – 2,000<br />
300 – 3,000<br />
13.78<br />
13.78<br />
FSA04000 FST04000 FSP04000 1.76 – 17.60 400 – 4,000 13.78<br />
FSA06000 FST06000 FSP06000 2.64 – 26.40 600 – 6,000 13.78<br />
FSA10000 FST10000 FSP10000 4.40 – 44.00 1,000 – 10,000 13.78<br />
FSA15000 FST15000 FSP15000 6.60 – 66.00 1,500 – 15,000 13.78<br />
FSA25000 FST25000 FSP25000 11.00 – 110.00 2,500 – 25,000 13.78<br />
FSA50000 FST50000 FSP50000 44.00 – 220.00 10,000 – 50,000 13.78<br />
2<br />
End<br />
Pressure<br />
Conn.<br />
Drop (psi)<br />
Size<br />
D Water Air<br />
16.3 2.36 0.18 0.23<br />
1"<br />
16.3<br />
16.3<br />
2.36<br />
2.36<br />
0.18<br />
0.18<br />
0.23<br />
0.23<br />
16.3 2.36 0.18 0.23<br />
1-1/4"<br />
16.6<br />
16.6<br />
2.83<br />
2.83<br />
0.18<br />
0.18<br />
0.23<br />
0.23<br />
1-1/2"<br />
16.8<br />
16.8<br />
3.27<br />
3.27<br />
0.18<br />
0.18<br />
0.23<br />
0.23<br />
17.2 4.06 0.32 0.39<br />
2"<br />
17.2 4.06 0.32 0.39<br />
17.2 4.06 0.32 0.39<br />
17.7 4.80 0.49 0.58<br />
2-1/2"<br />
17.7 4.80 0.49 0.58<br />
17.7 4.80 0.49 0.58<br />
1<br />
Dual USGPM (water) <strong>and</strong> litres per hour scales are supplied st<strong>and</strong>ard.<br />
Item Number <strong>Flow</strong> Range (water) Dimensions (inches)<br />
CONVERSION CHART – FLOW UNITS<br />
From To<br />
m3 /hr<br />
m 3 /hr<br />
litres/hr<br />
USGPM<br />
ImpGPM<br />
ft 3 /min<br />
†Values based on water at 20ºC (68ºF).<br />
34 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
1<br />
0.001<br />
0.2271<br />
0.2728<br />
1.6990<br />
litres/hr<br />
1000<br />
1<br />
227.12<br />
272.77<br />
1699<br />
USGPM<br />
4.4029<br />
.004403<br />
1<br />
1.2009<br />
7.4806<br />
ImpGPM<br />
3.6662<br />
.003666<br />
0.8327<br />
1<br />
6.2289<br />
ft3 /min<br />
0.5886<br />
.000589<br />
0.1337<br />
0.1605<br />
1<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
Variable Area <strong>Flow</strong> <strong>Meters</strong><br />
6<br />
5<br />
4<br />
8<br />
1<br />
2<br />
3<br />
7<br />
D<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
A<br />
B<br />
L<br />
PARTS ▲ Recommended Spare Parts<br />
No. Part Pcs. Materials<br />
1 Tube 1 Polyamide (PA),<br />
Polysulfone (PSU),<br />
Clear PVC, PVDF<br />
2 Float 1 PVDF (st<strong>and</strong>ard<br />
or magnetic)<br />
3 Lower Float Stop 1 PVDF<br />
4 Upper Float Stop 1 PVDF<br />
5 Union Nut 2 PVC, PPG, PVDF<br />
6 End Connector 2 PVC, CPVC, PP or<br />
PVDF<br />
7▲ O-Rings 2 EPDM, FPM(Viton ®)<br />
8▲ Range Indicator 2 ABS<br />
Construction (‡ = Optional Materials)<br />
Tube O-Rings Union Nuts<br />
PVC EPDM PVC<br />
Polyamide (PA) EPDM PVC<br />
Polyamide (PA) EPDM PPG‡<br />
Polysulfone (PSU) EPDM PVC<br />
Polysulfone (PSU) EPDM PPG‡<br />
PVDF FPM(Viton PVDF<br />
®)<br />
MAXIMUM WORKING PRESSURES AND TEMPERATURE RANGES<br />
Maximum<br />
Ends Pressure Temperature Range<br />
PVC<br />
0 to 60ºC (32 to 140ºF)<br />
PVC<br />
0 to 60ºC (32 to 140ºF)<br />
PP or CPVC‡<br />
0 to 75ºC (32 to 167ºF)<br />
PVC<br />
0 to 60ºC (32 to 140ºF)<br />
PP or CPVC‡<br />
0 to 90ºC (32 to 194ºF)<br />
PVDF<br />
–40 to 110ºC (–40 to 230ºF)<br />
2<br />
150 psi<br />
150 psi<br />
150 psi<br />
150 psi<br />
150 psi<br />
150 psi<br />
2 150 psi is not recommended at maximum temperatures. Consult <strong>Chemline</strong>.<br />
SCALE CORRECTION FACTORS – FOR LIQUIDS WITH SPECIFIC GRAVITIES OTHER THAN 1.00<br />
Specific .00 .01 .02 .03 .04 .05 .06 .07<br />
Gravity<br />
Scale Correction Factor<br />
0.4 1.647 1.626 1.605 1.585 1.565 1.548 1.529 1.513<br />
0.5 1.462 1.447 1.433 1.418 1.404 1.391 1.377 1.364<br />
0.6 1.326 1.316 1.304 1.292 1.282 1.271 1.259 1.250<br />
0.7 1.220 1.211 1.202 1.192 1.183 1.175 1.167 1.157<br />
0.8 1.134 1.125 1.117 1.111 1.104 1.096 1.089 1.082<br />
0.9 1.062 1.055 1.048 1.042 1.035 1.030 1.024 1.017<br />
1.0 1.000 0.994 0.988 0.982 0.978 0.972 0.967 0.962<br />
1.1 0.947 0.943 0.936 0.932 0.927 0.923 0.917 0.913<br />
1.2 0.900 0.895 0.891 0.887 0.883 0.878 0.874 0.870<br />
1.3 0.858 0.854 0.850 0.846 0.842 0.838 0.835 0.831<br />
1.4 0.820 0.818 0.814 0.810 0.806 0.803 0.800 0.797<br />
1.5 0.787 0.784 0.781 0.778 0.776 0.773 0.770 0.767<br />
1.6 0.756 0.754 0.751 0.748 0.745 0.742 0.740 0.737<br />
1.7 0.728 0.726 0.723 0.720 0.717 0.714 0.712 0.709<br />
1.8 0.701 0.699 0.696 0.694 0.691 0.689 0.686 0.684<br />
1.9 0.677 0.674 0.672 0.669 0.667 0.665 0.663 0.661<br />
2.0 0.654 0.652 0.650 0.648 0.646 0.644 0.641 0.604<br />
ACCESSORIES<br />
● Limit Switches – One switch for both<br />
maximum or minimum. A magnetic float is<br />
required.<br />
● Switch Ratings – P (max) = 10 VA,<br />
E (max) = 470VAC, I (max) = 0.5A<br />
● Throttling Valve for flow control<br />
● 4–20 mA Output Signal Unit must be factory<br />
calibrated for specific service<br />
OPTIONS<br />
● Custom Direct Reading Scale for services<br />
other than water<br />
● Alternate O-Rings – ie. FPM (Viton ®)<br />
● End Size Reduction – Accuracy is not<br />
significantly affected by end reduction<br />
● Other Ends – Threaded, socket or flanged<br />
end connections in PVC, CPVC, PP or PVDF.<br />
Butt ends in PP or PVDF.<br />
<strong>Flow</strong> Meter Sizing – Liquid <strong>Flow</strong><br />
St<strong>and</strong>ard Scale values are for clean water flow at 20ºC (68ºF). For liquids with densities <strong>and</strong> viscosities similar to water (ie. specific gravity of<br />
1.0 <strong>and</strong> viscosities between 0.5 cP <strong>and</strong> 1.3 cP) the st<strong>and</strong>ard water scale will be accurate enough.<br />
The table below shows correction factors to be applied for liquids with specific gravities other then 1.0. Multiply the correction factor by the<br />
water scale value to obtain actual flow rate. Example: For a liquid of specific gravity of 1.66, the correction factor is 0.740. For water flow<br />
range of 100 to 1000 litres/hr, corrected range becomes 74 to 740 litres/hr. Viscosity should be between 0.5 cP <strong>and</strong> 1.3 cP for st<strong>and</strong>ard scales<br />
to be accurate.<br />
For "sizing" liquid flows ie. determining actual flow range of a tube, please advise the chemical name, concentration, temperature, specific<br />
gravity <strong>and</strong> viscosity. Custom direct reading scales in any units are available special order.<br />
.08<br />
1.495<br />
1.351<br />
1.239<br />
1.149<br />
1.075<br />
1.011<br />
0.956<br />
0.909<br />
0.866<br />
0.827<br />
0.794<br />
0.764<br />
0.734<br />
0.706<br />
0.682<br />
0.658<br />
0.637<br />
.09<br />
1.479<br />
1.339<br />
1.229<br />
1.142<br />
1.068<br />
1.005<br />
0.951<br />
0.904<br />
0.862<br />
0.824<br />
0.791<br />
0.759<br />
0.730<br />
0.704<br />
0.679<br />
0.657<br />
0.636<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 35
SCALE CORRECTION FACTORS – FOR AIR AT NON-STANDARD TEMPERATURES AND PRESSURES<br />
Air density is dependent on the actual pressure <strong>and</strong> temperature.<br />
Calculate the Scale Correction Factor using either Method 1 or 2. Multiply the<br />
st<strong>and</strong>ard air flow ranges above by the Factor to obtain actual flow rates.<br />
Method 1<br />
Calculate the Factor with the following formula.<br />
Factor = 1 psia<br />
3.7005 (1+0.00367t)<br />
psia = pressure of the air absolute<br />
= psig + 14.7 (atmospheric pressure = 14.7 psia)<br />
t = temperature of the air ºC<br />
Scale Correction Factor<br />
Variable Area <strong>Flow</strong> <strong>Meters</strong><br />
<strong>Flow</strong> Meter Sizing – Gas <strong>Flow</strong><br />
<strong>Flow</strong> Meter<br />
Normal<br />
Item No.<br />
m3/hr FLOW RANGES FOR AIR – AT STANDARD CONDITIONS (atmospheric pressure 14.7 psia/20<br />
St<strong>and</strong>ard<br />
CFM<br />
OC). <strong>Flow</strong> Meter<br />
Normal<br />
Item No.<br />
m3/hr FC SERIES – COMPACT SIZE – 5" SCALE FS SERIES – STANDARD FULL SIZE – 7" SCALE<br />
St<strong>and</strong>ard<br />
CFM<br />
FCT00020<br />
0.2 – 1.0<br />
0.1 – 0.6<br />
FST00150<br />
0.7 – 5.5<br />
0.4 – 3.2<br />
FCT00060<br />
0.2 – 2.5<br />
0.1 – 1.5<br />
FST00300<br />
1– 10<br />
0.6 – 5.9<br />
FCT00100<br />
0.6 – 3.6<br />
0.4 – 2.1<br />
FST00600<br />
2.5 – 20<br />
1.5 – 12<br />
FCT00250<br />
0.5 – 9.0<br />
0.3 – 5.3<br />
FST01000<br />
4– 34<br />
2.4 – 20<br />
FCT00051<br />
0.4 – 2.8<br />
0.2 – 1.6<br />
FST01500<br />
5– 50<br />
2.9 – 29<br />
FCT00151<br />
0.8 – 6.2<br />
0.5 – 3.6<br />
FST02000<br />
8.5 – 76<br />
5.0 – 45<br />
FCT00251<br />
0.9 – 9.5<br />
0.5 – 5.6<br />
FST02500<br />
8– 70<br />
4.7 – 41<br />
FCT00401<br />
2.0 – 15.0<br />
1.2 – 8.8<br />
FST03000<br />
10 – 90<br />
5.9 – 53<br />
FCT00152<br />
0.5 – 5.5<br />
0.3 – 3.2<br />
FST04000<br />
14 – 125<br />
8.2 – 74<br />
FCT00402<br />
2.0 – 14.0<br />
1.2 – 8.2<br />
FST06000<br />
22 – 190<br />
13 – 112<br />
FCT00602<br />
2.5 – 22.0<br />
1.5 – 12.9<br />
FST10000<br />
35 – 300<br />
21 – 177<br />
FCT01002<br />
4.0 – 34.0<br />
2.4 – 20.0<br />
FST15000<br />
50 – 500<br />
29 – 294<br />
FCT00253<br />
1.0 – 8.0<br />
0.6 – 4.7<br />
FST25000<br />
80 – 720<br />
47 – 424<br />
FCT00403<br />
2.0 – 14.0<br />
1.2 – 8.2<br />
FST50000<br />
400 – 1,500<br />
234 – 883<br />
FCT01003<br />
4.0 – 34.0<br />
2.4 – 20.0<br />
FCT01503<br />
5.0 – 50.0<br />
2.9 – 29.4<br />
3.50<br />
3.00<br />
2.50<br />
2.00<br />
1.50<br />
1.00<br />
0.50<br />
36 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08<br />
Air Density vs. <strong>Flow</strong> Factor<br />
0<br />
0.001<br />
0.002<br />
0.003<br />
0.004<br />
0.005<br />
0.006<br />
0.007<br />
0.008<br />
0.009<br />
0.010<br />
0.011<br />
0.012<br />
0.013<br />
0.014<br />
Air Density (g/ml)<br />
Method 2<br />
Calculate the density of the air at conditions <strong>and</strong> find factor<br />
from the chart below.<br />
Air Density<br />
(g/ml) = psia<br />
11,360 (1+0.00367t)<br />
psia = pressure of the air absolute<br />
= psig + 14.7 (atmospheric pressure = 14.7 psia)<br />
t = temperature of the air ºC<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
Manual<br />
Thermoplastic<br />
Valves<br />
Ball Valves<br />
Butterfly Valves<br />
Diaphragm Valves<br />
Check Valves<br />
Ball Float Valves<br />
Gate Valves<br />
Globe Valves<br />
Lab Cocks<br />
Needle Valves<br />
Strainers<br />
Flange Gaskets<br />
Size Range<br />
<strong>Chemline</strong> valves are<br />
available in a large size<br />
range: 1/4" to 96"<br />
Materials<br />
PVC valves are least expensive.<br />
Other materials offer higher<br />
pressure/temperature ratings,<br />
chemical <strong>and</strong> abrasion<br />
resistance. For high purity<br />
liquids, PP is preferred over<br />
PVC. PVDF is used on the<br />
highest purity applications.<br />
PVC: 0 - 60oC (30 -140oF) PP: –20 - 90oC (–5 - 195oF) CPVC: 0 - 95oC (–30 - 203oF) PVDF: –40 -120oC (–40 - 250oF) PDCPD: –20 - 90oC (–5 - 195oF) FRP: –40 - 120oC (–40 - 250oF) Ends<br />
True Union valves are<br />
available with Socket,<br />
Threaded, Butt (PP & PVDF<br />
only), ChemFlareTM (for flared<br />
Teflon ® tubing) or Flanged<br />
connections<br />
Flanged or wafer body<br />
valves fit between flanges,<br />
require bolts <strong>and</strong> usually<br />
flange gaskets<br />
Seals<br />
EPDM is the st<strong>and</strong>ard<br />
seal material<br />
FPM/FKM (Viton ®) is<br />
selected when better<br />
chemical resistance is<br />
required<br />
Other elastomers are<br />
available depending on<br />
application<br />
Diaphragm valves are<br />
available with Teflon ®<br />
diaphragms offering the<br />
highest chemical resistance<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
Other <strong>Chemline</strong> Product Lines<br />
Type 21<br />
True Union<br />
Ball Valves<br />
3/8" – 4"<br />
High Capacity<br />
Ball Valves<br />
4" & 6"<br />
Giant Butterfly<br />
Valves<br />
28" – 48"<br />
Ball Check<br />
& Foot Valves<br />
1/2" – 4"<br />
Globe Valves<br />
1/2" – 4"<br />
ChemFlare TM<br />
Connections<br />
for True Union<br />
Valves<br />
3/8" – 1"<br />
Large Size<br />
Compact Ball<br />
Valves<br />
4" & 6"<br />
FRP Damper<br />
Butterfly Valves<br />
12" – 96"<br />
Swing Check<br />
Valves<br />
3/4" – 8"<br />
Lab Cocks<br />
1/4"<br />
Type 26<br />
True Union<br />
Ball Valves<br />
1/2" – 2"<br />
Metering<br />
Ball Valves<br />
1/2" – 2"<br />
Type 14/15<br />
Diaphragm<br />
Valves<br />
1/2" – 6"<br />
PW Series<br />
Wafer Check<br />
Valves<br />
3" – 12"<br />
Needle Valves<br />
1/4" – 1/2"<br />
Compact<br />
Ball Valves<br />
1/2" – 3"<br />
Type 57/56/TB<br />
Elastomer<br />
Seated Butterfly<br />
Valves<br />
1-1/2" – 24"<br />
Type 72<br />
Diaphragm<br />
Valves<br />
8" – 10"<br />
WP Series<br />
Wafer Check<br />
Valves<br />
2" – 40"<br />
Y-Sediment<br />
Strainers<br />
1/2" – 4"<br />
Type 23<br />
Multi Port<br />
Ball Valves<br />
1/2" – 4"<br />
PVDF Damper<br />
Butterfly Valves<br />
1-1/2" – 24"<br />
Ball Float<br />
Valves<br />
1/2" – 1-1/2"<br />
Gate Valves<br />
1-1/2" – 14"<br />
Low Torque<br />
Flange Gaskets<br />
1/2" – 12"<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 37
Actuation<br />
& Actuated<br />
Valves<br />
Electric Actuators<br />
Four different series provide<br />
a range of control features<br />
<strong>and</strong> output torques up to<br />
2,655 in.-lb. These will<br />
power all <strong>Chemline</strong> ball <strong>and</strong><br />
butterfly valves up to 14".<br />
Pneumatic Actuators<br />
P Series is a premium quality<br />
line designed for long<br />
cycling life in dem<strong>and</strong>ing<br />
industrial applications.<br />
Output torques are up to<br />
31,300 in.-lb. spring return<br />
(SR) <strong>and</strong> 40,660 in.-lb.<br />
double acting (DA) with<br />
80 psi air. They will power<br />
all <strong>Chemline</strong> ball <strong>and</strong><br />
butterfly valves up<br />
to 24" DA <strong>and</strong> 20" SR.<br />
Actuation Service<br />
<strong>Chemline</strong> supplies actuators<br />
separately <strong>and</strong> actuation<br />
service for any metal valves<br />
700 Series<br />
Diaphragm Valves<br />
Modular line of<br />
pneumatically actuated <strong>and</strong><br />
manual weir diaphragm<br />
valves up to 4". They share<br />
common bodies <strong>and</strong><br />
diaphragms. Only five<br />
different actuators sizes<br />
power nine valve sizes<br />
(730 Series).<br />
38 <strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong><br />
Other <strong>Chemline</strong> Product Lines<br />
Electromni ®<br />
Electric<br />
PA Series<br />
Aluminum<br />
Pneumatic<br />
Type 730 NC<br />
Pneumatic<br />
Diaphragm<br />
Valves<br />
1/2" – 4"<br />
Q Series<br />
Electric<br />
PP Series<br />
Plastic<br />
Pneumatic<br />
Type 750<br />
Pneumatic<br />
Diaphragm<br />
Valves<br />
1/2" – 2"<br />
V Series<br />
Electric<br />
P3 Series<br />
Stainless Steel<br />
Pneumatic<br />
Type 710<br />
Compact<br />
Pneumatic<br />
Diaphragm<br />
Valves<br />
3/8" & 1/2"<br />
A Series<br />
Electric<br />
PH Series High<br />
Temperature<br />
Pneumatic<br />
Type 760<br />
Manual<br />
Diaphragm<br />
Valves<br />
1/2" – 4"<br />
A Series<br />
Electric<br />
PG Series<br />
180 o Rotation<br />
Pneumatic<br />
Type 720<br />
Compact<br />
Manual<br />
Diaphragm<br />
Valves<br />
3/8" & 1/2"<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008
<strong>Flow</strong> Sensors<br />
Available in CPVC, PVDF,<br />
316L Stainless Steel or<br />
Brass<br />
NEMA 6,6P (IP68) sensors<br />
are available for outdoor/<br />
submersible applications<br />
High Accuracy: ± 0.75%<br />
of full scale with st<strong>and</strong>ard<br />
K factor<br />
Excellent low flow<br />
measurement. Accurately<br />
measures flow velocities<br />
down to 0.15 m/s<br />
(0.5 to 25 ft./sec.)<br />
ECTFE (Halar ® ) rotor,<br />
ceramic shaft <strong>and</strong><br />
bearings: Offers long<br />
service life on corrosive<br />
industrial services<br />
Instruments<br />
Modular Design: 1/4" DIN<br />
size instruments can be<br />
mounted 3 ways: directly<br />
to sensor, remotely to<br />
panel or wall mounted<br />
Installation<br />
Fittings<br />
Sensor installation<br />
fittings are available<br />
for all sizes <strong>and</strong> types<br />
of pipes<br />
©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008<br />
Paddle Wheel <strong>Flow</strong> <strong>Meters</strong> & Instrumentation<br />
Direct Mount<br />
<strong>Flow</strong> Sensors<br />
No-<strong>Flow</strong><br />
Switches<br />
Hot-Tap<br />
<strong>Flow</strong> Sensors<br />
<strong>Flow</strong> Monitor/<br />
Transmitters<br />
Tees:<br />
1/2" to 1-1/2"<br />
Bolt-On Saddles:<br />
2" to 12"<br />
Metal Strap-On Saddles:<br />
3" to 18"<br />
Wafer Fittings:<br />
10" <strong>and</strong> 12"<br />
Weld-On Adaptors:<br />
1-1/2" to 24"<br />
Remote<br />
<strong>Flow</strong> Sensors<br />
Adjustable<br />
<strong>Flow</strong> Switches<br />
Electromagnetic<br />
<strong>Flow</strong> Transmitters<br />
Battery Powered<br />
<strong>Flow</strong> Monitor<br />
Mini<br />
<strong>Flow</strong> Sensors<br />
Adjustable<br />
Ultra Low<br />
<strong>Flow</strong> Switches<br />
Hot-Tap<br />
Electromagnetic<br />
<strong>Flow</strong> Transmitters<br />
Batch Controllers<br />
Ultra Low<br />
<strong>Flow</strong> Sensors<br />
Blind<br />
Transmitters<br />
Direct<br />
Mount<br />
Oval Gear<br />
<strong>Flow</strong> Sensors<br />
Ultra Low<br />
<strong>Flow</strong> Blind<br />
Transmitters<br />
Panel<br />
Mount<br />
Wall<br />
Mount<br />
<strong>Controls</strong> & <strong>Flow</strong> <strong>Meters</strong> CFM 5-08 39
Teflon ® Tube,<br />
Fittings,<br />
Valves &<br />
Piping<br />
PFA Tube, ChemFlare TM<br />
Fittings, Valves & Tools<br />
1/8" to 1"<br />
ChemBond TM PFA Butt<br />
Weld Pipe & Fittings<br />
1/2" to 2" <strong>and</strong> Butt Weld<br />
Tube Fittings 1/4" to 1"<br />
Piping<br />
Systems<br />
Polypropylene (PP)<br />
Pipe & Fittings 1/2" to 56"<br />
PolyPure ® Unpigmented PP<br />
Piping System 1/2" to 4"<br />
PVDF Pipe & Fittings to 12"<br />
ECTFE (Halar ®) Pipe<br />
& Fittings 1" to 4"<br />
AirPro ® Polyethylene<br />
Piping System 1/2" to 4"<br />
Sani-Tech ® PP & PVDF<br />
Piping Systems 1/2" to 4"<br />
Dual Containment<br />
Pipe & Fittings<br />
Custom Fabrication<br />
Manifold Fabrication<br />
Pipe<br />
Welding<br />
Machines<br />
For PP, PE, PVDF, PFA or<br />
ECTFE pipe, fittings<br />
<strong>and</strong> valve ends<br />
Butt or socket fusion<br />
models available for<br />
rent or purchase<br />
Butt welding machines<br />
types are heating<br />
element or non-contact<br />
infra red (IR)<br />
Field or shop fabrication<br />
machines available for<br />
all pipe size ranges<br />
Your Pipeline To Quality Valves,<br />
Piping, <strong>Flow</strong> <strong>Meters</strong> <strong>and</strong> <strong>Controls</strong><br />
Other <strong>Chemline</strong> Product Lines<br />
Polypropylene butt welded piping installation<br />
Maxiplast Heating Element<br />
Butt Welder for Field or Shop<br />
4001 Heating Element<br />
Butt Welding Shop<br />
Machine<br />
PE manifold produced on <strong>Chemline</strong>’s<br />
CNC saddle welding machine<br />
Debeaders, Pipe Saws<br />
& Other Fabrication<br />
Tools<br />
55 Guardsman Road<br />
Thornhill, Ontario<br />
Canada, L3T 6L2<br />
Tel: 905.889.7890<br />
Fax: 905.889.8553<br />
www.chemline.com CFM 5-08 ©<strong>Chemline</strong> <strong>Plastics</strong> <strong>Limited</strong> 2008