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Cereals processing technology

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Wheat, corn and coarse grains milling 45<br />

• Evolutionary approaches including genetic algorithms and simulated<br />

annealing. 17<br />

3.8.1 Which optimisation technique for milling?<br />

Linear and quadratic programming techniques may only be used where models<br />

of that nature apply to the process. However, this excludes a large body of<br />

processes, including non-linear, discontinuous processes, processes that are not<br />

well understood, and many other classes. Milling operations have been<br />

optimised using these techniques by numerous researchers (Tillman et al.<br />

1969, Niernberger and Phillips 1972, Flores 1989, Flores et al. 1991, Liu et al.<br />

1992), but this work did not examine the process itself. The models examine<br />

aspects such as the economic performance of the operation, or the least cost<br />

formulation of the raw material blends used. Milling processes themselves are<br />

highly non-linear and so this type of optimisation technique may not be used.<br />

Gradient-based search techniques such as the back-propagation method,<br />

Brent’s method, conjugate gradient methods or variable metric methods are the<br />

most widely used optimisation techniques for training adaptive control systems.<br />

The methodology of these techniques is explained in considerable detail with<br />

programming examples in Press et al. (1988). However, it has been shown that<br />

these techniques are limited in their ability to find global solutions where the<br />

problem model is represented by multi-modal and non-smooth functions (Press<br />

et al. 1988). The flour milling process is an example where discrete data may be<br />

all that is available and many near similar solutions may exist to the optimisation<br />

problem.<br />

Global search techniques have been identified as a potential solution to these<br />

problems (Chen et al. 1998, Sexton et al. 1999). Simulated Annealing and<br />

Genetic Algorithms are two such techniques. The main advantage of these<br />

algorithms, in comparison with exact algorithms, is that they do not suffer from<br />

an exponential explosion in computational requirement with increase in problem<br />

size.<br />

The Simulated Annealing algorithm is a stochastic optimisation technique,<br />

ideally suited to the solution of combinatorial optimisation problems. Its<br />

application in solving problems in the global wiring of integrated circuits and<br />

the famous ‘travelling salesman problem’ are well documented (Maier and<br />

Whiting 1998, Reyes and Steidley 1998, Treadgold and Gedeon 1998).<br />

3.8.2 Off-line or on-line optimisation?<br />

Optimisers can be off- or on-line. On-line refers to systems that collect data<br />

automatically. This is the modern approach. Optimisers may also be open loop<br />

or closed loop. Open loop optimisation refers to systems that do not take actions<br />

automatically. Instead they are used to advise operators how to run plant and<br />

17 Genetic algorithms and simulated annealing are computational optimisation techniques.

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