Cereals processing technology
Cereals processing technology
Cereals processing technology
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214 <strong>Cereals</strong> <strong>processing</strong> <strong>technology</strong><br />
In addition to effects from the protein content aspects of protein quality also<br />
influence final product quality. Protein quality is most often judged by some<br />
form of dough rheological test though in such cases the prediction of final<br />
product quality is less certain because most dough rheological testing methods<br />
are carried out using conditions which bear little relationship with the<br />
breadmaking process in which the flour will be used. Protein quality testing<br />
relies heavily on the interpretation of the rheological data by experts.<br />
Bran does contain protein but this will not have the same functionality as the<br />
proteins which are present in the endosperm. The particle size of the bran<br />
fragments is important, with smaller sizes causing a greater reduction in bread<br />
volume than larger particles for the same quantity of bran. The germ, like bran,<br />
is high in less-functional proteins and in addition it contributes natural reducing<br />
agents, which weaken dough systems (Cauvain, 1987).<br />
The grade colour figure (GCF) of a flour is a measure of the amount of bran<br />
that is present in a white flour. The higher the GCF the lower will be bread<br />
volume (Cauvain et al., 1985), in part because of the dilution effect on the<br />
functional protein content. With higher values for GCF the crumb colour will be<br />
darker.<br />
During the growing cycle for the wheat plant there are a large number of<br />
enzymes at work. Of interest to us are the ones known collectively as amylases,<br />
and especially -amylase. The term -amylase is used to describe a range of<br />
enzymes which are capable of breaking down damaged starch granules (starch<br />
granules become damaged during the flour milling process) into dextrins and in<br />
combination with -amylase they will produce maltose. -amylase is produced<br />
during the growing cycle and can achieve quite high levels if the period around<br />
harvesting is wet. The level of amylase is measured using the Hagberg Falling<br />
Number test, the lower the number the higher the -amylase level.<br />
The dextrins which are produced by the action of -amylase on damaged<br />
starch are sticky and if their level is high enough in the finished bread they build<br />
up on the slicer blades and can reduce the blade efficiency to such an extent that<br />
loaves can be crushed and damaged. Flour millers adjust the composition of the<br />
wheats in the milling grist to deliver flours with known Falling Numbers and<br />
usually the flour specification will be based on a minimum Falling Number.<br />
Starch is an important component of the wheat endosperm and as the flour<br />
milling process continues large numbers of the starch granules can become<br />
damaged depending on the settings used on the roller mills. These damaged<br />
starch granules absorb more water than the undamaged granules so that the<br />
larger the proportion of damaged starch the higher the water absorption of the<br />
flour (Stauffer, 1998).<br />
10.7.2 Yeast<br />
Bakers’ yeast (Saccharomyces Cerevisiae) comes in a number of different forms<br />
(Williams and Pullen, 1998). The main ones in use are the compressed form<br />
which comprises around 28–30% dry matter and cream (pumpable) yeast. The