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Cereals processing technology

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The discovery that dough left for long periods of time would increase in<br />

volume without being subjected to the high temperatures of baking identified the<br />

basis of fermentation (gas production). There is no doubt that the changes in the<br />

rheological character of the dough would have been observed by those in charge<br />

of food production. The combined effect of these changes is for the subsequent<br />

baked mass to further increase in volume and give a product with an even softer,<br />

more digestible character and different flavour. Gradually the appreciation of the<br />

actions of wild yeasts and portions of old dough (e.g. starter dough) were to lead<br />

to the transfer of fermentation <strong>technology</strong> from the brewing industry and<br />

eventually to the production of specialised bakers’ yeast.<br />

There are a few basic steps which form the basis of all bread making. They<br />

can be listed as follows:<br />

• The mixing of wheat flour and water, together with yeast and salt, and other<br />

specified ingredients in appropriate ratios.<br />

• The development of a gluten structure in the dough through the application of<br />

energy during mixing, often referred to as ‘kneading’.<br />

• The incorporation of air bubbles within the dough during mixing.<br />

• The continued ‘development’ of the gluten structure created as the result of<br />

kneading in order to modify the rheological properties of the dough and to<br />

improve its ability to expand when gas pressures increase because of the<br />

generation of carbon dioxide gas in the fermenting dough. This stage of<br />

dough development may also be referred to as ‘ripening’ or ‘maturing’ of the<br />

dough.<br />

• The creation and modification of particular flavour compounds in the dough.<br />

• The sub-division of the dough mass into unit pieces.<br />

• A preliminary modification of the shape of the divided dough pieces.<br />

• A short delay in <strong>processing</strong> to further modify physical and rheological<br />

properties of the dough pieces.<br />

• The shaping of the dough pieces to achieve their required configurations.<br />

• The fermentation and expansion of the shaped dough pieces during ‘proof’.<br />

• Further expansion of the dough pieces and fixation of the final bread structure<br />

during baking.<br />

10.2 Bread dough development<br />

Breadmaking 205<br />

Dough development is a relatively undefined term which covers a number of<br />

complex changes which are set in motion when the ingredients first become<br />

mixed. These changes are associated with the formation of gluten, which<br />

requires both the hydration of the proteins in the flour and the application of<br />

energy through the process of kneading. The role of energy in the formation of<br />

gluten is not always fully appreciated but can be observed by the simple<br />

experiment which involves placing flour, water, yeast and salt together on a<br />

table and waiting for the gluten to form. You should then begin hand mixing of

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