Cereals processing technology

9
Malting
G. Gibson, Consultant, Cowan & Linn, Glasgow
9.1 Introduction
This chapter covers the processing of barley to produce malt for, principally, the
brewing and distilling industries. Initially, the ‘on site’ intake and storage of
green barley are discussed, followed by information on barley drying and dried
barley storage. Each production stage of the malting process is then described,
with a general description of the structures, plant and equipment currently
favoured. Finally, storage and dispatch of the finished product are outlined.
9.2 The UK malting industry
In the United Kingdom, there are three major producers of malted barley for
brewing and distilling; the Brewer Maltster, the Distiller Maltster and the Sales
Maltster. The Brewer and Distiller Maltsters have traditionally produced malt in
quantities substantially below their own requirements, relying on Sales Maltsters to
top-up any shortfall. If, for example, there is a fall in the overall production of beer
and whisky, the Brewer and Distiller Maltsters can normally continue to operate
their own maltings at full production, their lower overall requirement resulting in a
reduced demand from the Sales Maltster. Some Sales Maltsters produce malt on
contract for Brewers and/or Distillers. The arrangement in the UK whereby Sales
Maltsters make up the deficit for the end user who produces only a proportion of
his own malt requirement is also found in many other parts of the world.
Over the last 25 years or so, the demand for malted barley in the United
Kingdom has fluctuated greatly, and this has made life difficult for the Sales
Maltster, who is particularly vulnerable to reduced demand, for whatever reason,
both at home and abroad.