Cereals processing technology
Cereals processing technology
Cereals processing technology
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144 <strong>Cereals</strong> <strong>processing</strong> <strong>technology</strong><br />
shift in dough pH to 9–11.5. At this pH the endogenous and normally colorless<br />
flavanoid compounds undergo a chromophoric shift and display a yellow color.<br />
There is considerable diversity in the various types of alkaline noodles<br />
throughout Asia. It is believed that they originated in the southern provinces of<br />
China, Guandgdong, Fujian and Guangxi. 32 In terms of popularity the fresh<br />
‘Cantonese’ and the partially cooked ‘wet’ Hokkien are the preferred noodle<br />
types. Instant noodles, although a subset of this type, have become so popular<br />
that they are discussed elsewhere in this text.<br />
7.4.1 Flour requirements<br />
In Japan the Chinese or Cantonese style noodles are associated with very high<br />
quality mill streams, 0.32–0.40 percent 5,21 ash content and display excellent<br />
color derived from hard wheat used in bread production. In many other countries<br />
the demands on ash content is not as stringent and allowable levels of 0.50–0.55<br />
percent are not uncommon. Bran contamination is extremely critical as the raw<br />
noodle must have good color stability over a 24 h period. It is not uncommon for<br />
flour color grade to take precedence over a specific ash content in the selection<br />
process for some firms. Microscopic investigations of raw noodles have shown<br />
that undesirable discoloration is associated with non-endosperm material. Autooxidation<br />
of the endogenous phenolics in an alkaline environment can cause<br />
severe discoloration of the product over time.<br />
In Japan flour protein content ranges from 10.5–12 percent while in other<br />
countries a maximum of 13.5 percent is common. The addition of alkali reagents<br />
toughens the dough, reducing farinograph development time and dough<br />
extensibility while increasing extensograph maximum resistance. Optimum<br />
flour protein for the popular Hokkien noodle is approximately 10.5 percent.<br />
Sensory evaluations of alkaline noodles indicate that a flour protein level<br />
below 10 percent yields a poor eating quality noodle. Strong correlations<br />
between the nature of the protein, as determined using the SDS sedimentation<br />
test, rather than simply the amount were found for alkaline noodle textural<br />
characteristics maximum cutting stress and maximum compression force. 15<br />
Brightness of the noodle is, however, inversely related to flour protein requiring<br />
a compromise between the noodle texture and appearance. Flour ash content and<br />
color grade were found to be positively correlated with the noodle yellowness,<br />
b*. Patent flours yield brighter noodles while straight grade flours yield yellower<br />
but duller noodles. 18<br />
Starch pasting characteristics of the flour were found to be correlated with<br />
textural attributes. 18,23,33,34 They found that breakdown (paste stability) was<br />
positively correlated with noodle smoothness and negatively correlated with<br />
firmness. Flour peak viscosity’s usefulness for texture prediction is still<br />
debatable 21,34,35 although inactivation of amylase with silver nitrate improved<br />
the correlation greatly (see Table 7.4). 21 Flour swelling volume has also been<br />
found to be inversely correlated with alkaline noodle texture. 21 Reconstitution<br />
studies showed that the eating quality, particularly the elastic texture of the