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Cereals processing technology

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144 <strong>Cereals</strong> <strong>processing</strong> <strong>technology</strong><br />

shift in dough pH to 9–11.5. At this pH the endogenous and normally colorless<br />

flavanoid compounds undergo a chromophoric shift and display a yellow color.<br />

There is considerable diversity in the various types of alkaline noodles<br />

throughout Asia. It is believed that they originated in the southern provinces of<br />

China, Guandgdong, Fujian and Guangxi. 32 In terms of popularity the fresh<br />

‘Cantonese’ and the partially cooked ‘wet’ Hokkien are the preferred noodle<br />

types. Instant noodles, although a subset of this type, have become so popular<br />

that they are discussed elsewhere in this text.<br />

7.4.1 Flour requirements<br />

In Japan the Chinese or Cantonese style noodles are associated with very high<br />

quality mill streams, 0.32–0.40 percent 5,21 ash content and display excellent<br />

color derived from hard wheat used in bread production. In many other countries<br />

the demands on ash content is not as stringent and allowable levels of 0.50–0.55<br />

percent are not uncommon. Bran contamination is extremely critical as the raw<br />

noodle must have good color stability over a 24 h period. It is not uncommon for<br />

flour color grade to take precedence over a specific ash content in the selection<br />

process for some firms. Microscopic investigations of raw noodles have shown<br />

that undesirable discoloration is associated with non-endosperm material. Autooxidation<br />

of the endogenous phenolics in an alkaline environment can cause<br />

severe discoloration of the product over time.<br />

In Japan flour protein content ranges from 10.5–12 percent while in other<br />

countries a maximum of 13.5 percent is common. The addition of alkali reagents<br />

toughens the dough, reducing farinograph development time and dough<br />

extensibility while increasing extensograph maximum resistance. Optimum<br />

flour protein for the popular Hokkien noodle is approximately 10.5 percent.<br />

Sensory evaluations of alkaline noodles indicate that a flour protein level<br />

below 10 percent yields a poor eating quality noodle. Strong correlations<br />

between the nature of the protein, as determined using the SDS sedimentation<br />

test, rather than simply the amount were found for alkaline noodle textural<br />

characteristics maximum cutting stress and maximum compression force. 15<br />

Brightness of the noodle is, however, inversely related to flour protein requiring<br />

a compromise between the noodle texture and appearance. Flour ash content and<br />

color grade were found to be positively correlated with the noodle yellowness,<br />

b*. Patent flours yield brighter noodles while straight grade flours yield yellower<br />

but duller noodles. 18<br />

Starch pasting characteristics of the flour were found to be correlated with<br />

textural attributes. 18,23,33,34 They found that breakdown (paste stability) was<br />

positively correlated with noodle smoothness and negatively correlated with<br />

firmness. Flour peak viscosity’s usefulness for texture prediction is still<br />

debatable 21,34,35 although inactivation of amylase with silver nitrate improved<br />

the correlation greatly (see Table 7.4). 21 Flour swelling volume has also been<br />

found to be inversely correlated with alkaline noodle texture. 21 Reconstitution<br />

studies showed that the eating quality, particularly the elastic texture of the

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