Boiler Manual

Cast Iron Condensing Boilers – Installation Manual
CONDENSATE PIPING
The condensate trap provided with the boiler must be
attached to the bottom pan and piped to a suitable fl oor
drain (consult local code) or condensate pump. If a
condensate neutralization device is required by local
code, it must be positioned prior to boiler room drain. Fill
the condensate trap with water, check and maintain water
level in trap during operation prior to start-up.
Figure 16 - KN Series Condensate Drain
GAS SUPPLY PIPING
Check the boiler rating plate to make sure that
the boiler is for the type of gas that
will be used. If it isn’t, do not connect the
boiler to the gas supply. Failure to comply with
this warning can result in extensive property
damage, severe personal injury or death!
The KN comes from the factory ready to be piped to
the gas supply. If for any reason the boiler is not for the
type of gas available at the installation site, call your
HydroTherm representative to resolve the problem.
Table 8 should be used to ensure that the gas supply
piping is sized properly. If more than one appliance is
supplied by the same supply pipe, the piping must be
sized based on the maximum possible demand. Do not
neglect the pressure drop due to pipe fi ttings. Table 8
should be used in conjunction with Table 9 to ensure
that the gas supply piping has the capacity to meet the
demand.
Figure 17 depicts the proper way to connect the boiler
to the gas supply piping. The manual shut-off valve
MUST be installed in the supply piping. It should be
installed 5 ft, 1 m above the fl oor where required by
local codes. Provide a sediment trap at the bottom of the
vertical section of the gas supply pipe upstream of the
gas controls.
A ground joint union should be installed between the
boiler gas controls and the supply piping. Each of these
items are needed to ensure long life and ease of
servicing. Always use a pipe sealant that is suitable for
use with with the type of gas (NG/LP) being used.
Table 8 - Gas Pipe Capacity
Maximum pipe capacity in ft 3 /hr based on 0.60 specifi c gravity gas
at a pressure of 0.5 psig or less and a 0.3" WC pressure drop.
Nominal
Pipe length in feet
Iron Pipe 10 20 30 40 50 60 80 100 150
Size
Maximum gas volume of pipe (ft3 /hr)
1" 520 350 285 245 215 195 170 150 120
11 /4" 1050 730 590 500 440 400 350 305 250
11 /2" 1600 1100 890 760 670 610 530 460 380
2" 3050 2100 1650 1450 1270 1150 990 870 710
Note: Multiply the gas volume by 0.62 for propane fl ow capacity in
ft3 /hr. Multiply the propane fl ow capacity by 2500 Btu/ft3 to determine
the propane Btu/hr capacity for a given pipe size and length.
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