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Transmission Efficiency of plastic Films Part 1

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TRANSMISSION EFFICIENCY OF PLASTIC FILMS<br />

used structural adhesives are based upon epoxy resins. An important property for a<br />

structural adhesive is resistance to fracture (toughness). Thermo<strong>plastic</strong>s, because<br />

they are not cured, can deform under load and exhibit resistance to fracture. As a<br />

class, thermosets are quite brittle, and thermoset adhesives are modified by<br />

elastomers to increase their resistance to fracture.<br />

Hot-melt adhesives are used for the manufacture <strong>of</strong> corrugated paper, in packaging,<br />

in bookbinding, and in shoe manufacture. Pressure-sensitive adhesives are most<br />

widely used in the form <strong>of</strong> coatings on tapes, such as electrical tape and surgical<br />

tape. Structural adhesives are applied in the form <strong>of</strong> liquids, pastes, or 100%<br />

adhesive films. Epoxy liquids and pastes are very widely used adhesive materials,<br />

having application in many assembly operations ranging from general industrial to<br />

automotive to aerospace vehicle construction. Solid-film structural adhesives are<br />

used widely in aircraft construction. Acrylic adhesives are used in thread-locking<br />

operations and in small-assembly operations such as electronics manufacture which<br />

require rapid cure times. The largest-volume use <strong>of</strong> adhesives is in plywood and<br />

other timber products manufacture. Adhesives for wood bonding range from the<br />

natural products (such as blood or casein) to the very durable phenolic-based<br />

adhesives.<br />

There is a tendency among <strong>plastic</strong>s technologists to look upon adhesives as oldfashioned<br />

compared with ordinary heat sealing, let alone ultrasonic’s, infra-red and<br />

high frequency welding. In addition, there is the complication that <strong>plastic</strong>s such as<br />

polyethylene and polypropylene have inert surfaces and are difficult to stick anyway.<br />

The, adhesive sealing is still a very useful method <strong>of</strong> joining <strong>plastic</strong>s, and can <strong>of</strong>ten<br />

be very much quicker than other methods. Inert <strong>plastic</strong>s can be pre-treated in the<br />

same way as they are before printing, and a wide range <strong>of</strong> adhesives is now<br />

available for use with <strong>plastic</strong>s.<br />

Adhesive seals, <strong>of</strong> course, provide yet another answer to the problem <strong>of</strong> unsupported<br />

oriented films and are <strong>of</strong>ten used for polyester film. They are also useful where large<br />

area seals are required such as in block-bottom sacks, or for attaching valves to<br />

valved sacks. Finally, they are used for sealing <strong>plastic</strong>s film and sheet to other<br />

materials such as fiberboard (as in blister packaging). Adhesives can be applied to<br />

<strong>plastic</strong>s by similar methods those used for other materials, including direct roll<br />

coating, detects roll kiss coating, reverse roll coating and air brush coating.<br />

CHOICE OF METHOD<br />

The choice <strong>of</strong> sealing method depends on many factors including the seal<br />

characteristics required, production speed required the nature <strong>of</strong> the film to be sealed<br />

and the cost/effectiveness <strong>of</strong> the energy source or sealant. The effectiveness <strong>of</strong> the<br />

seal can be measured in a variety <strong>of</strong> ways, some <strong>of</strong> which are qualitative only but can<br />

be useful for production testing.<br />

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