Transmission Efficiency of plastic Films Part 1
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TRANSMISSION EFFICIENCY OF PLASTIC FILMS<br />
machine and the two free ends <strong>of</strong> the film strip are placed in the machine clamps.<br />
The force necessary to peel apart the two pieces <strong>of</strong> film is then measured. In the<br />
static test the strips are hung from a frame with one free end clamped and the other<br />
attached to a weight. The seals are examined at intervals for signs <strong>of</strong> failure. When<br />
recording the results <strong>of</strong> this test, the weight and the length <strong>of</strong> time the load was in<br />
operation are both noted. Both <strong>of</strong> the above tests can, <strong>of</strong> course, be used for<br />
investigating the effect <strong>of</strong> changes in dwell time, temperature and pressure on heat<br />
sealing equipment if standard film samples are used.<br />
5.4 DIMENSIONAL STABILITY<br />
Dimensional stability is a desirable property in any film conversion process and<br />
particularly so in printing. Even small changes in film dimensions while passing<br />
through the printing process may lead to serious problems in print registration. In the<br />
finished package, too, dimensional stability is important. A reduction in dimensions <strong>of</strong><br />
a film over wrap <strong>of</strong> the order <strong>of</strong> a few percent may be sufficient to crush a carton or<br />
cause rupture <strong>of</strong> the film. Conversely, a stretching <strong>of</strong> the film will lead to loosening <strong>of</strong><br />
the wrap with creasing and wrinkling which, to say the least, are unsightly.<br />
Dimensional changes in a film may be caused by variations in either temperature or<br />
humidity. In some cases, a high humidity may cause a film to cockle.<br />
Dimensional stability is normally tested by cutting film strips in both the machine and<br />
transverse directions, and then subjecting them to varying conditions and noting the<br />
percentage & change in dimensions. Where possible, the test conditions should be<br />
closely related to the conditions likely to be encountered in conversion or end-use. If<br />
the precise conditions <strong>of</strong> end-use are not known then some arbitrary conditions can<br />
be used which will at least provide some measure <strong>of</strong> how the film will behave under<br />
changing conditions. For example, films which are sensitive to moisture may be<br />
exposed to a series <strong>of</strong> varying humidifies at constant temperatures. The film strips<br />
should first be conditioned at some standard condition, say, 23°C and 50% relative<br />
humidity. After equilibrium has been reached the length <strong>of</strong> the film strips (or the<br />
distance between two previously scribed gauge markings) are measured. The strips<br />
can then be exposed to some high humidity, say 90%, for a specific period and the<br />
length remeasured. This could be followed by exposure to very low humidity (say 0—<br />
5%) followed by further measurement. Finally, the strips should be reconditioned at<br />
the standard conditions until equilibrium is again reached, if there is a permanent set,<br />
i.e. the strips do not return to their original length then this, too, is noted in addition to<br />
the changes at the various intermediate conditions.<br />
An allied property that <strong>of</strong> maximum shrinkage is <strong>of</strong> interest in the case <strong>of</strong> heat<br />
shrinkable films. This can be determined by immersing marked film samples for 5 s in<br />
water (for temperatures up to 100°C) or in silicone 550 oil (for temperatures above<br />
100°C). The temperature <strong>of</strong> testing is, <strong>of</strong> course, related to the shrink tunnel<br />
temperature in actual use.<br />
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