26.03.2013 Views

Transmission Efficiency of plastic Films Part 1

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Note<br />

We are examining the National Foods sample <strong>of</strong><br />

Ketchup<br />

TRANSMISSION EFFICIENCY OF PLASTIC FILMS<br />

Manufacturing process <strong>of</strong> National Foods sheet samples:<br />

Garlic<br />

Pickle<br />

Biryani Masala<br />

Tayar Masala<br />

Chinese Salt<br />

In these sample national Ketchup, national garlic and national biryani masala contain<br />

aluminum foil while other sample <strong>of</strong> pickle, tayar masala and Chinese salt do not<br />

contain aluminum foil.<br />

The manufacturing <strong>of</strong> these samples is given below.<br />

Manufacturing <strong>of</strong> National (Ketchup, Garlic and Biryani Masala):<br />

National Ketchup, National Garlic and National Biryani masala are manufactured in<br />

three steps.<br />

Step 1:<br />

PET and Nylon are co extruded initially.<br />

Step 2:<br />

Polyethylene film is produce separately by a simple film extrusion process.<br />

Then it is vacuum metalized with aluminum.<br />

Step 3:<br />

Both <strong>of</strong> these layers are joining through adhesive lamination to obtain four layer<br />

film sheets.<br />

Manufacturing <strong>of</strong> National Pickle and National Tayar Masala:<br />

National Pickle contains Polyethylene and Nylon and National Tayar Masala<br />

contain PET and Nylon. Both <strong>of</strong> these samples are produced by co extrusion using<br />

adhesive such as ozone gas.<br />

Manufacturing <strong>of</strong> National Chinese Salt:<br />

The sheet <strong>of</strong> Chinese salt contains PE and PP. Both <strong>of</strong> these layers are<br />

produced separately and combined through reverse laminating technique. In this<br />

technique adhesive is applied on both <strong>of</strong> these layers and passed over each other in<br />

reverse direction. This mechanism gives excellent bonding to both <strong>of</strong> these layers.<br />

The adhesive chosen for this type <strong>of</strong> process should be compatible.<br />

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