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Transmission Efficiency of plastic Films Part 1

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TRANSMISSION EFFICIENCY OF PLASTIC FILMS<br />

the particular resins to be processed. In the other system, known as the laminar flow<br />

(or combining adaptor) process, the separate melts are brought together in a<br />

common manifold.<br />

The flow passages are designed to minimize turbulence and mixing <strong>of</strong> the separate<br />

streams is avoided. In general, the viscosities <strong>of</strong> the several polymers should be<br />

closely matched when using a combining adaptor. It is also desirable that the<br />

viscosities match at about the same temperature to eliminate problems associated<br />

with maintaining different melt temperatures in the die.<br />

The combining adaptor allows great flexibility in operation. It can extrude two or more<br />

layers relatively easily and it can extrude a polymer in a much thinner layer than<br />

would be possible if it were extruded as a single film. However, it is not possible to<br />

maintain a large temperature difference between layers (which is possible in the<br />

multiple manifold processes). There are also many combinations <strong>of</strong> materials that do<br />

not flow together and produce a uniform product.<br />

In the case <strong>of</strong> co extrusion (<strong>of</strong> tubular film) there is also a third process. This involves<br />

the coextrusion <strong>of</strong> two films from separate annuli in the same die head. The separate<br />

film are brought together below the ‘freeze line <strong>of</strong> both bubbles, Provision is made in<br />

the die for the space between the films to be saturated with a reactive gas which<br />

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