This Rigger's Handbook is dedicated to Theodore C - Igor Chudov

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Alloy Shackles "WIDE BODY" SLING SAVER SHACKLES INCREASE SLING LIFE G-2160 Patented • Greatly improves wearability of wire rope slings. • Increase in shackle bow radius provides minimum 58% gain in sling bearing surface and eliminates need for a thimble. • Increases usable sling strength minimum of 15%. • Pin is non-rotating, with weld on handles for easier use. • All ratings are in metric tons, embossed on side of bow. • Sizes 400 tons and larger are tested to 1.33 times Working Load Limit. • Standard 2160 shackles 400 tons and larger are individually proof tested with Crosby certification. Shackles requiring ABS, DNV, Lloyds and other certifications are available upon special request and must be specified at time of order. • Weighs no more than conventionally designed shackles. • All sizes quenched and tempered for maximum strength. • Forged alloy steel from 75 through 300 metric tons. • Cast alloy steel from 400 through 1000 metric tons. • All bows are furnished Dimetcoted. All pins are Dimetcoted then painted red. WLL* G-2160 WT. DIMENSIONS (IN) (METRIC STOCK EACH A B C D E F G H J K L M N O P R TONS) NO. (LBS) +/-.25 +/-.02 75† 1021290 99 13.62 4.13 2.12 2.76 4.76 12.80 2.52 11.41 4.72 3.66 4.37 1.00 3.00 3.90 12.32 18.31 125† 1021307 161 15.75 5.12 2.56 3.15 5.71 15.94 3.15 14.37 5.90 4.33 5.12 1.06 2.95 4.64 14.96 22.68 200† 1021316 500 20.00 5.90 3.35 4.13 7.28 20.96 4.33 18.90 8.07 5.41 6.69 1.26 4.33 5.75 19.49 29.82 300† 1021325 811 23.27 7.28 4.00 5.25 9.25 26.25 5.51 23.62 10.43 6.31 8.07 1.50 4.42 6.89 23.64 37.39 400†† 1021334 1041 28.13 8.66 5.16 6.30 11.02 25.79 6.30 22.64 12.60 7.28 9.45 1.50 4.72 7.76 27.16 38.78 500†† 1021343 1378 31.87 9.84 5.59 7.09 12.52 28.35 6.69 24.80 13.39 8.86 10.43 1.61 4.92 8.74 31.10 42.72 600†† 1021352 1833 35.94 10.83 6.04 7.87 13.78 31.50 7.28 27.56 14.57 9.74 11.93 1.75 5.39 9.74 34.06 47.24 700†† 1021361 2446 39.07 11.81 6.59 8.46 14.80 33.17 7.87 28.94 15.75 10.63 12.62 1.89 5.94 10.75 37.01 50.18 800†† 1021254 3016 38.82 12.80 7.19 9.06 15.75 34.06 8.27 29.53 16.54 10.92 13.90 1.89 6.14 11.26 38.39 52.09 900†† 1021389 3436 41.34 13.78 7.78 9.84 16.93 34.74 8.66 29.80 17.32 11.52 15.20 2.01 6.08 12.50 40.35 54.04 1000†† 1021370 4022 46.30 14.96 8.33 10.63 17.72 35.24 9.06 29.92 18.11 12.11 16.00 2.01 5.98 12.99 42.32 55.31 *Ultimate Load is 5 times the Working Load Limit. †Forged Alloy Steel. Proof Load is 2 times the Working Load Limit. ††Cast Alloy Steel. Proof Load is 1.33 times the Working Load Limit. HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.hanessupply.com 84 YOUR SLING AND RIGGING SPECIALIST 75 THROUGH 300 METRIC TONS 400 THROUGH 1000 METRIC TONS CONVENTIONAL SHACKLE "WIDE BODY" SHACKLE
YOUR SLING AND RIGGING SPECIALIST "Synthetic Sling Saver" Shackle SLING SAVER SHACKLES INCREASE SLING LIFE S-252 S-253 The Crosby "Synthetic Sling Saver" Shackle, designed for Round or Flat Synthetic Slings, has the following features: • Eliminates "bunching" effect caused by traditional shackles. • Reduces sling tendency to slide. Increased radius of bow gives wider sling bearing surface resulting in an increased area for load distribution, thus: • Increases Synthetic Sling efficiency by at least 15% as compared to a standard anchor or chain shackle bow. • Allowing better load distribution on internal fibers. Both a Screw Pin and Bolt, nut and cotter pin configuration. • Bolt (Pin) has a large diameter that provides better load distribution. Each shackle has a Product Identification Code (PIC) for material traceability along with a Working Load Limit and the name Crosby forged into it. • Available in sizes from 3-1/4 tons (1") to 50 tons (6"). • All Alloy construction. • Design Factor of 5 to 1. • Fatigue rated to 20,000 cycles at 1-1/2 times the Working Load Limit. WEB S-252 S-253 ROUND SLING WORKING BOLT TYPE SCREW PIN SLING NOMINAL LOAD WEIGHT WEIGHT SIZE SIZE LIMIT* S-252 EACH S-253 EACH (NUMBER) (IN.) (TONS) STOCK NO. (LBS.) STOCK NO. (LBS.) 1 & 2 1 3-1/4 1020485 1.4 1020575 1.4 3 & 4 1.5 6-1/2 1020496 2.4 1020575 2.2 5 & 6 2 8-3/4 1020507 4.1 1020593 3.8 7 & 8 3 12-1/2 1020518 8.0 1020602 7.3 9 & 10 4 20-1/2 1020529 16.9 1020611 15.2 11 & 12 5 35 1020540 35.0 1020620 30.8 13 6 50 1020551 57.5 1020629 52.0 ROUND WEB WORKING DIMENSIONS SLING SLING LOAD (IN.) SIZE NOMINAL LIMIT* (NUMBER) SIZE (IN.) (TONS) A B C D E F G H J K L M N P R 1 & 2 1 3-1/4 .88 .62 1.38 .75 1.50 .44 3.38 3.68 1.12 1.50 .75 2.69 3.22 .44 1.00 3 & 4 1.5 6-1/2 1.25 .75 1.75 .88 1.88 .50 4.15 4.25 1.31 1.81 1.00 3.38 4.03 .50 1.19 5 & 6 2 8-3/4 1.38 .88 2.25 1.00 2.81 .56 5.50 4.72 1.50 2.09 1.12 4.19 4.50 .50 1.44 7 & 8 3 12-1/2 1.62 1.12 3.25 1.25 3.06 .75 6.34 5.88 1.88 2.62 1.38 5.62 5.59 .62 1.81 9 & 10 4 20-1/2 2.12 1.38 4.50 1.50 5.75 .88 9.75 7.19 2.25 3.12 1.75 7.50 6.88 .75 2.13 11 & 12 5 35 2.50 1.75 5.50 2.00 6.34 1.12 11.50 9.31 3.00 4.19 2.25 9.19 8.66 1.00 2.88 13 6 50 3.00 2.12 6.50 2.25 7.70 1.25 16.75 10.38 3.38 4.75 2.75 11.00 10.22 1.22 3.19 *Note: Maximum Proof Load is 2-1/2 times the Working Load Limit. Minimum Ultimate Strength is 5 times the Working Load Limit. HEADQUARTERS: 55 James E. Casey Drive • Buffalo, NY 14206 PHONE: 716.826.2636 FAX: 716.826.4412 www.hanessupply.com 85 S-252 S-253
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This Rigger’s Handbook is dedicat
Page 4 and 5:
Table of Contents Hooks, Synthetic
Page 6 and 7:
Innovative Lifting Solutions TWIN-P
Page 8 and 9:
Twin-Path ® Slings TWIN-PATH ® SL
Page 10 and 11:
Twin-Path ® Covermax Slings (Polye
Page 12 and 13:
Twin-Path ® Eye and Eye Sling TWIN
Page 14 and 15:
Twin-Path ® Adjustable Bridle The
Page 16 and 17:
Wear Pads and Cut Protectors Wear p
Page 18 and 19:
Twin-Path ® Slings in Action TWIN-
Page 20 and 21:
Twin-Path ® Slings 7.14 Portions o
Page 22 and 23:
Twin-Path ® Slings K-Spec core yar
Page 24 and 25:
Single-Path Round Slings SINGLE PAT
Page 26 and 27:
Tri-Flex ® Sling Engineering PIN S
Page 28 and 29:
Tri-Flex ® Sling System Engineerin
Page 30 and 31:
Gator-Laid ® Cable-Laid Slings Ins
Page 32 and 33:
Gator-Flex ® Slings T&D Ultra-Flex
Page 34 and 35:
Gator-Flex ®/Twin-Flex ® Grommets
Page 36 and 37: Mechanical Splice Flemish Eye Sling
Page 38 and 39: Grommet Slings CABLE LAID GROMMET W
Page 40 and 41: 2 Leg Wire Rope Bridles No. 200 Ser
Page 42 and 43: 4 Leg Wire Rope Bridles No. 400 Ser
Page 44 and 45: Chain Sling Assembly GRADE 80 CHAIN
Page 46 and 47: Chain Slings The life and strength
Page 48 and 49: Chain Sling Saddle Rings ALLOWS ADJ
Page 50 and 51: Chain Slings - Grade 80 Alloy Safet
Page 52 and 53: Load Binders LOAD BINDER WARNINGS A
Page 54 and 55: Lebus ® Load Binders STANDARD RATC
Page 56 and 57: Nylon Web Slings BASIC SLING TYPES
Page 58 and 59: Nylon Web Slings 5.3 - ENVIRONMENTA
Page 60 and 61: Polyester Ratchet Assembly TRUCKER
Page 62 and 63: Manual Hoists - Puller CM PULLER CM
Page 64 and 65: Manual Hoists - LHH LHH HAND CHAIN
Page 66 and 67: Wire Mesh Slings LIKE A GIANT HAND.
Page 68 and 69: Rope Slings MANILA ROPE SLINGS Tabl
Page 70 and 71: Rope Specifications ROPE SPECIFICAT
Page 72 and 73: Winch Lines GUIDELINES FOR THE USE
Page 74 and 75: Winch Lines CLEANING Sometimes util
Page 76 and 77: MSI Products The MSI-7200 Dyna-Link
Page 78 and 79: Hilman Rollers 1. How much does the
Page 80 and 81: Wire Rope Clips CROSBY CLIP WARNING
Page 82 and 83: Master Link MASTER LINK • Alloy S
Page 84 and 85: Alloy Bolt-Type Shackles NOM. WORKI
Page 88 and 89: Synthetic Sling Hook WEB SLING HOOK
Page 90 and 91: Hoist Hooks S-319 SHANK HOOKS SEE A
Page 92 and 93: Sling and Hoist Hooks S-320 EYE HOO
Page 94 and 95: Clevises Material: C-1035 and SA-18
Page 96 and 97: Chain Hooks M806A CM ALLOY CLEVIS T
Page 98 and 99: Wedge Sockets "THE TERMINATOR" Cros
Page 100 and 101: Hook & Hook Turnbuckles HG-223 HOOK
Page 102 and 103: Eye & Eye Turnbuckles HG-226 EYE &
Page 104 and 105: Wire Rope Thimbles STANDARD WIRE RO
Page 106 and 107: Spelter Sockets G-416 GROOVED OPEN
Page 108 and 109: Open Swage Sockets E B F L A N OPEN
Page 110 and 111: Swage Buttons / Socket Compound •
Page 112 and 113: Right Eye Bolts More than one eye b
Page 114 and 115: Eye Bolts A E G F H SEE APPLICATION
Page 116 and 117: Hoist Rings ACTEK SWIVEL (SAFETY) H
Page 118 and 119: Lifting Clamps IPUZ vertical liftin
Page 120 and 121: Swivels S-1 JAW & HOOK S-3 JAW & EY
Page 122 and 123: Swaged Sockets In mechanically swag
Page 124 and 125: Wire Rope ROTATION RESISTANT WIRE R
Page 126 and 127: Wire Ropes ABRASION RESISTANCE FATI
Page 128 and 129: Wire Ropes INSPECTION - THE KEY TO
Page 130 and 131: Wire Ropes COMMON WIRE ROPE ABUSES
Page 132 and 133: Wire Ropes While there is a possibi
Page 134 and 135: Wire Ropes ROPE STRENGTH AND DESIGN
Page 136 and 137:
Basic Lift Engineering EFFECT OF AN
Page 138 and 139:
General Information In reeving a pa
Page 140 and 141:
General Information The Rated Load
Page 142 and 143:
General Information DEFINITIONS Rat
Page 144 and 145:
Lift Engineering FINDING THE HYPOTE
Page 146 and 147:
USA Standard Crane Hand Signals Use
Page 148:
One of the foremost leaders in the
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This Rigger's Handbook is dedicated to Theodore C - Igor Chudov

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