Programm Photovoltaik Ausgabe 2009 ... - Bundesamt für Energie BFE
Programm Photovoltaik Ausgabe 2009 ... - Bundesamt für Energie BFE Programm Photovoltaik Ausgabe 2009 ... - Bundesamt für Energie BFE
7/9 Conclusion – sodium incorporation Sodium incorporation into CIGS absorbers is beneficial for the performance of CIGS solar cells. The deposition of different layers thicknesses of sodium via post deposition treatment revealed an optimum of thickness a 20 nm for the low temperature growth process. It can be concluded, that the required sodium depends on the processing speed and the applied substrate temperature during the CIGS growth process. Based on the findings of an optimum Na-dosage, sodium was co-evaporated during the CIGS growth. With this technique, the low temperature growth process yielded efficiencies of approx. 12,5%, which are comparable or even higher than those gain with PDT. This result is important, as it opens the applicability of the sodium incorporation method in a in-line CIGS process. Investigations of the cell microstructure reveal a reduced grain size near the cell back contact, if sodium is present during the growth process (co-evaporation). It is assumed, that a Ga-rich structures forms within this absorber region. Further analyses, like SIMS and Raman spectroscopy are planed in cooperation with other project partners in order to determine composition gradients along the absorber thickness. 2) Modified CIGS absorber for buffer-free cells Introduction It is commonly accepted, that a buffer between the CIGS absorber and the transparent conducting front contact (TCO) is needed for the following reasons: � Improvement of electronic interface properties due to better band alignment between window front contact and absorber layer � Protection of CIGS absorber from sputter damage during window layer deposition � Doping of absorber to improve the homo-junction properties Thus, in most laboratories, the standard device structure of Cu(In,Ga)Se2 (CIGS)-based solar cells includes a very thin CdS buffer layer. In view of an industrial production process the non-vacuum chemical bath deposition process of this buffer involves technological problems. But also for ecological reasons efforts are undertaken to substitute the CdS buffer layer. Alternative buffer layers are e.g. indium-sulfide, zinc-sulfide and magnesium-oxide, which can be deposited via vacuum or non-vacuum techniques. As these buffer layers require additional process steps and equipment, a different approach could be, to modify the CIGS surface in such a way, that the buffer layer could be omitted. Even though this way is accompanied by significant cost reduction potential, it is desired to achieve efficiencies comparable to CIGS cells with other alternative buffer layers. Experimental At ETH Zurich state-of-the-art CIGS solar cells are grown on 1 mm thick soda-lime glass. A 1 µm thick Molybdenum back contact is deposited by DC sputtering. The ~2 µm thick CIGS absorber is grown by elemental co-evaporation in a high-vacuum chamber using a three-stage process. Our standard buffer layer is a 50 µm CdS layer deposited by chemical bath deposition. As front contact a bi-layer of 50 nm i-ZnO and 250 nm ZnO:Al is deposited by RF sputtering. The cells are finished by e-beam evaporated nickel and aluminium grids and mechanical scribing. Efficiencies generally yield 12% to 17%, depending on the substrate and processing temperature. In order to avoid the additional buffer layer deposition the finishing of the CIGS deposition process has been modified in this work. After a standard three-stage process the samples were cooled down to 200°C and a thin layer of i) InxSey, ii) InxGa1-xSey and iii) GaxSey was evaporated onto the CIGS. A reference sample was prepared without this additional step. Results Figure 2.1 shows IV parameters of solar cells, processed as described above. High open circuit voltage almost comparable to standard cells with CdS buffer layers can be reached with a 2:1 ratio of In:Ga for the CIGS finishing (sample 2 in figure 2.1). However, the short-circuit current strongly decreases with increasing gallium content and reaches almost zero for pure GaxSey. Due to very poor fill factors of around 50%, efficiencies of buffer free cells did not exceed 5% in these experiments. LARCIS, A. N. Tiwari, ETH Zurich 101/290
In a second experiment the amount of InxSey evaporated at the end of CIGS deposition was increased to 10 nm. With this thicker layer a significant improvement of solar cell performance is achieved, compared to the experiments with the 5nm thick layer. This is shown in figure 2.2, which contains I-V characteristics of cells with InxSey and In2S3 layer. In2S3 is a promising alternative buffer layer investigated by several groups, in order to replace the cadmium sulfide buffer layer used in standard devices. For these experiments In2S3 was deposited by ultrasonic spray pyrolysis (USP). Table 2.1 shows a comparison of the photovoltaic parameters of both solar cells. It is shown there that cells with InxSey layer achieve comparable properties to cells with other alternative buffer layer. Further experiments have to follow in order to optimize this simple deposition technique. Further improvements can be expected by varying the layer thickness, deposition temperature and gallium content. Fig. 2.1) Current-Voltage characteristics of buffer-free solar cells. Cell Parameters are shown as function of different In/Ga ratios. The sample notation is: 0) standard process, 1) 5 nm InxSey, 2) 5 nm (In2,Ga1)Sey, 3) 5 nm (In1,Ga2)Sey, 4) 5 nm GaxSey. Fig. 2.2) IV-curves of solar cells with a 10 nm thick InxSey finishing (solid line) compared to an alternative In2S3 buffer layer (dashed-dotted), deposited by ultrasonic spray pyrolysis (USP). Both cells included an antireflection coating. LARCIS, A. N. Tiwari, ETH Zurich 102/290 8/9
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In a second experiment the amount of InxSey evaporated at the end of CIGS deposition was increased<br />
to 10 nm. With this thicker layer a significant improvement of solar cell performance is achieved,<br />
compared to the experiments with the 5nm thick layer. This is shown in figure 2.2, which contains I-V<br />
characteristics of cells with InxSey and In2S3 layer. In2S3 is a promising alternative buffer layer<br />
investigated by several groups, in order to replace the cadmium sulfide buffer layer used in standard<br />
devices. For these experiments In2S3 was deposited by ultrasonic spray pyrolysis (USP).<br />
Table 2.1 shows a comparison of the photovoltaic parameters of both solar cells. It is shown there that<br />
cells with InxSey layer achieve comparable properties to cells with other alternative buffer layer.<br />
Further experiments have to follow in order to optimize this simple deposition technique. Further<br />
improvements can be expected by varying the layer thickness, deposition temperature and gallium<br />
content.<br />
Fig. 2.1) Current-Voltage characteristics of buffer-free solar cells. Cell Parameters are shown as<br />
function of different In/Ga ratios. The sample notation is:<br />
0) standard process, 1) 5 nm InxSey, 2) 5 nm (In2,Ga1)Sey, 3) 5 nm (In1,Ga2)Sey, 4) 5 nm GaxSey.<br />
Fig. 2.2) IV-curves of solar cells with a 10 nm thick InxSey finishing (solid line) compared to an<br />
alternative In2S3 buffer layer (dashed-dotted), deposited by ultrasonic spray pyrolysis (USP).<br />
Both cells included an antireflection coating.<br />
LARCIS, A. N. Tiwari, ETH Zurich<br />
102/290<br />
8/9