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Programm Photovoltaik Ausgabe 2008 ... - Bundesamt für Energie BFE

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Summary of Applied Materials Switzerland’s work within BiThink project:<br />

The wafer thickness was decreased from 280�m down to 90�m. At the same time wire diameter was<br />

reduced from standard 160�m to 120�m. The combined effects of wafer thickness and wire diameter<br />

reductions yield an increased of Silicon usage by means of an increase of the number of wafers obtained<br />

per linear meter of silicon loaded into a multi-wire saw. Figure 1 shows the overall achievement:<br />

more than 3500 wafers per linear meter obtained in this work package.<br />

Wafer/linear meter of Si<br />

4000<br />

3500<br />

3000<br />

2500<br />

2000<br />

0 5 10 15 20<br />

Cut # in BITHINK project<br />

Figure 1: Increased in the number of wafer produced per linear meter of Si<br />

Cleaning and singulation feasibility for thin 120�m-thick wafers have been demonstrated.<br />

The technology makes use of an original principle (patent pending) based on molecular interactions<br />

(Van Der Waals forces). A prototype bench unit was built to present in time at the 21 st European Photovoltaics<br />

& Solar Energy Conference and Exhibition held 4-8 September 2006 in Dresden (Germany).<br />

Figure 2: Prototype built for demonstrating singulation capability of thin wafers<br />

BiThink, P. Nasch, Applied Materials Switzerland<br />

2/5

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