Programm Photovoltaik Ausgabe 2008 ... - Bundesamt für Energie BFE
Programm Photovoltaik Ausgabe 2008 ... - Bundesamt für Energie BFE Programm Photovoltaik Ausgabe 2008 ... - Bundesamt für Energie BFE
5/9 V oc [mV] 940 920 900 880 860 840 820 800 780 760 740 720 n-SiC n-�c 0 5 10 15 20 25 30 35 Surface treatment [min] External quantum efficiency 1.0 0.8 0.6 0.4 0.2 0.0 a-Si: 14.3 mA/cm 2 13.6 mA/cm 2 �c-Si: 23.4 mA/cm 2 400 500 600 700 800 900 1000 1100 Wavelength [nm] a) b) Fig. 3: a) Comparison of the open circuit voltage in cells with microcrystalline and amorphous n-layer with respect to substrate morphology (influenced by time of treatment). A reference cell on flat substrate yields an open circuit voltage of 890 mV. b) External quantum efficiencies of amorphous cells on flexible substrates (random and periodic texture), and of a microcrystalline cell on the periodic texture. In the area of microcrystalline cells, we have been able to further improve the efficiency by introducing dilution grading during the deposition of the i-layer. This procedure compensates the fact that during growth at constant dilution the crystallinity of the layers increases throughout the film. Thus, without grading, an i-layer may be too amorphous in the beginning and too microcrystalline towards the end of the deposition. With dilution grading we obtained a cell efficiency of 8.6% on the flexible plastic substrate with a 2D periodic texture, which is a remarkably high value for a cell deposited on a PET/PEN substrate. Table 1 summarises some results obtained in the project. Table 1: Solar cell parameters of typical n-i-p single junction amorphous and microcrystalline solar cells on the 2D periodic substrate (initial values for the amorphous cell). Voc jsc [mV] [mA/cm 2 FF � ] [%] [%] amorphous (random) 888 14.3 70 8.8 amorphous (periodic) 841 13.7 62 7.2 microcrystalline 520 23.4 71 8.6 LP-CVD Transparent conducting zinc oxide (ZnO) and TCO’s ZnO films deposited by Low Pressure Chemical Vapour Deposition (LP-CVD) process are used as transparent contact for thin-film silicon solar cells. The as-grown surface roughness of LP-CVD ZnO films has proven to be an efficient “light scatterer” that enhances the probability of the light to be absorbed within the silicon solar cell, and therefore improves the photo-generated current. Based on the results of 2006 [FAY07, MYO07], in 2007, the work on LP-CVD ZnO has been focused on a comprehensive understanding of the electrical transport mechanisms within these polycrystalline films. In particular, this work has allowed us to understand more in detail the mechanisms of degradation that occur within the ZnO films when they are submitted to an humid environment. Optical reflectance spectra in the Near Infra-Red (NIR) wavelength range of LP-CVD ZnO were fitted with theoretical curves that were based on the Drude model. This fitting allowed us to extract the value of the electron mobility within the large conical grains that compose the ZnO films. This “optical mobility” was then compared with the electron mobility measured by Hall effect, which gives the mobility value of the electron through the whole layer. This comparison allows one to separate the effect of grain boundaries (inter-grain) from the effect of bulk (intra-grain) on the conduction mechanisms within the polycrystalline ZnO films [JS07a]. In Fig. 4, the optical and Hall mobility are plotted versus the Thin film silicon solar cells: advanced processing and characterization, C. Ballif, IMT Seite 33 von 288
Seite 34 von 288 carrier density N. This graph shows that in lightly doped ZnO films (i.e. N < 1.10 20 cm -3 ), the electron mobility is limited by grain boundary scattering (µopt �µHall), whereas for heavily doped ZnO films (i.e. N > 1.10 20 cm -3 ), the electron mobility is limited by scattering within the grains (“bulk” scattering). We had demonstrated in previous work (see 2005 and 2006 SFOE reports) that TCO with high mobility are mandatory to get materials transparent and conductive enough for microcrystalline and micromorph solar cells. The graph of Fig.4 indicates that this kind of TCO with high mobility can be obtained at low doping level (i.e. low carrier density) and by increasing the grain size as much as possible. This allows a reduction of the grain boundary density and therefore the detrimental effect of grain boundaries on electron mobility, whereas the intra-grain mobility in the grain remains at a higher level, as there are less scattering centers (e.g. dopants). Finally, using the same comparison method between µopt and µHall, we were also able to observe that the degradation of the ZnO films submitted to damp-heat treatment occur mainly at the grain boundaries. Indeed, the optical mobility is not altered during the damp-heat treatment, whereas the Hall mobility is strongly decreased [JS07b]. In particular we could show that unprotected strongly doped films have very little degradation in standard damp heat tests, because the tunneling barrier remains narrow enough after degradation to allow a sufficient carrier transport. Fig. 4: Optical and Hall electron mobility as a function of carrier density N in the LP-CVD ZnO films. Characterisation Microcracks in layers and solar cells. For various amorphous, microcrystalline and micromorph devices on glass and plastics, the influence of the substrate morphology on the solar cell growth and performance was studied. We give here an expemple of such a study [Pyth07]. The structural and electrical performances of µc-Si single junction solar cells co-deposited on a series of LP-CVD ZnO substrates having different surface morphologies-varying from V-shaped to U-shaped valleys were analysed (Fig. 5 top). Transmission Electron Microscopy (TEM) was used to quantify the density of cracks within the cells deposited on the various substrates (Fig. 5 bottom). Standard 1-sun, Variable Illumination Measurements (VIM) and Dark J(V) measurements were performed to evaluate the electrical performances of the devices. A marked increase of the reverse saturation current density (J0) is observed for increasing crack densities. By introducing a novel equivalent circuit taking into account such cracks as non-linear shunts, as illustrated in Fig. 6 a and b, we were able to relate the magnitude of the decrease of Voc and FF to the increasing density of cracks. The major output of these investigations is that the substrate morphology can to a large extent govern the solar cell properties: it can enhance the light trapping (desirable) but also create parasitic diodes which decrease the efficiency. Our results show that for each kind of solar cells a different optimum geometry must exist, that allows simultaneously light trapping and good electrical properties. Noticeably though the best substrates geometries have not been fully identified yet, and certainly not fabricated. Advanced studies on the local electrical properties of cross-section of microcrystalline cells have been undertaken, based on Scanning probe Kelvin Microscopy. They confirm the complicated interaction between the substrate and growing PECVD cells. The interested reader can refer to [DD07]. Thin film silicon solar cells: advanced processing and characterization, C. Ballif, IMT 6/9
- Page 1: Forschung, April 2008 Programm Phot
- Page 4 and 5: Programm Photovoltaik Ausgabe 2008
- Page 6 and 7: T. Meyer ORGAPVNET: Coordination Ac
- Page 8 and 9: PROGRAMM PHOTOVOLTAIK Eidgenössisc
- Page 10 and 11: 1. Programmschwerpunkte und anvisie
- Page 12 and 13: Ein neues KTI-Projekt Flexible Phot
- Page 14 and 15: In einem neuen, durch den Axpo Natu
- Page 16 and 17: Performanz und Energieproduktion vo
- Page 18 and 19: ERGÄNZENDE PROJEKTE UND STUDIEN En
- Page 20 and 21: in diesem Projekt für die Koordina
- Page 22 and 23: 5. Pilot- und Demonstrationsprojekt
- Page 24 and 25: Produktionskapazität von insgesamt
- Page 26 and 27: [26] H. Häberlin, L. Borgna, D. Gf
- Page 28 and 29: [89] Konzept der Energieforschung d
- Page 30 and 31: Solarzellen C. Ballif, J. Bailat, F
- Page 32 and 33: Département fédéral de l’envir
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- Page 40: 9/9 Acknowledgements The co-workers
- Page 43 and 44: Seite 40 von 288 Introduction and f
- Page 45 and 46: Seite 42 von 288 Introduction / Pro
- Page 47 and 48: Seite 44 von 288 Results The amorph
- Page 49 and 50: Seite 46 von 288 Collaborations IMT
- Page 51 and 52: Seite 48 von 288 Introduction / Pro
- Page 53 and 54: Seite 50 von 288 High efficiency so
- Page 55 and 56: Seite 52 von 288 Towards low costs
- Page 58 and 59: Eidgenössisches Departement für U
- Page 60 and 61: 3/6 The Athlet consortium comprises
- Page 62 and 63: 5/6 Large area cluster deposition s
- Page 64 and 65: SIWIS Département fédéral de l
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- Page 75 and 76: Seite 72 von 288 Table 5 summarizes
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Seite 34 von 288<br />
carrier density N. This graph shows that in lightly doped ZnO films (i.e. N < 1.10 20 cm -3 ), the electron<br />
mobility is limited by grain boundary scattering (µopt �µHall), whereas for heavily doped ZnO films (i.e. N<br />
> 1.10 20 cm -3 ), the electron mobility is limited by scattering within the grains (“bulk” scattering).<br />
We had demonstrated in previous work (see 2005 and 2006 SFOE reports) that TCO with high mobility<br />
are mandatory to get materials transparent and conductive enough for microcrystalline and micromorph<br />
solar cells. The graph of Fig.4 indicates that this kind of TCO with high mobility can be obtained<br />
at low doping level (i.e. low carrier density) and by increasing the grain size as much as possible. This<br />
allows a reduction of the grain boundary density and therefore the detrimental effect of grain boundaries<br />
on electron mobility, whereas the intra-grain mobility in the grain remains at a higher level, as<br />
there are less scattering centers (e.g. dopants).<br />
Finally, using the same comparison method between µopt and µHall, we were also able to observe that<br />
the degradation of the ZnO films submitted to damp-heat treatment occur mainly at the grain boundaries.<br />
Indeed, the optical mobility is not altered during the damp-heat treatment, whereas the Hall mobility<br />
is strongly decreased [JS07b]. In particular we could show that unprotected strongly doped films<br />
have very little degradation in standard damp heat tests, because the tunneling barrier remains narrow<br />
enough after degradation to allow a sufficient carrier transport.<br />
Fig. 4: Optical and Hall electron mobility as a function of carrier density N in the LP-CVD ZnO films.<br />
Characterisation<br />
Microcracks in layers and solar cells.<br />
For various amorphous, microcrystalline and micromorph devices on glass and plastics, the influence<br />
of the substrate morphology on the solar cell growth and performance was studied. We give here an<br />
expemple of such a study [Pyth07].<br />
The structural and electrical performances of µc-Si single junction solar cells co-deposited on a series<br />
of LP-CVD ZnO substrates having different surface morphologies-varying from V-shaped to U-shaped<br />
valleys were analysed (Fig. 5 top). Transmission Electron Microscopy (TEM) was used to quantify the<br />
density of cracks within the cells deposited on the various substrates (Fig. 5 bottom). Standard 1-sun,<br />
Variable Illumination Measurements (VIM) and Dark J(V) measurements were performed to evaluate<br />
the electrical performances of the devices. A marked increase of the reverse saturation current density<br />
(J0) is observed for increasing crack densities. By introducing a novel equivalent circuit taking into<br />
account such cracks as non-linear shunts, as illustrated in Fig. 6 a and b, we were able to relate the<br />
magnitude of the decrease of Voc and FF to the increasing density of cracks.<br />
The major output of these investigations is that the substrate morphology can to a large extent govern<br />
the solar cell properties: it can enhance the light trapping (desirable) but also create parasitic diodes<br />
which decrease the efficiency. Our results show that for each kind of solar cells a different optimum<br />
geometry must exist, that allows simultaneously light trapping and good electrical properties. Noticeably<br />
though the best substrates geometries have not been fully identified yet, and certainly not fabricated.<br />
Advanced studies on the local electrical properties of cross-section of microcrystalline cells have been<br />
undertaken, based on Scanning probe Kelvin Microscopy. They confirm the complicated interaction<br />
between the substrate and growing PECVD cells. The interested reader can refer to [DD07].<br />
Thin film silicon solar cells: advanced processing and characterization, C. Ballif, IMT<br />
6/9