Semi AutomAtic moulding mAchineS
Semi AutomAtic moulding mAchineS
Semi AutomAtic moulding mAchineS
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<strong>Semi</strong> <strong>AutomAtic</strong> <strong>moulding</strong> <strong>mAchineS</strong><br />
For ProToTyPE, Low voLuME And SPEcIALIST ProducTIon
mtt <strong>Semi</strong>-Automatic <strong>moulding</strong> machines<br />
MTT 100 KSA <strong>Semi</strong>-Automatic<br />
Injection Moulding Machine<br />
The compact and easy to use MTT 100 KSA is ideal for prototype and<br />
small batch production from 50 to 1000 parts. Typical applications include<br />
insert <strong>moulding</strong>s and any projects where quick mould changes are<br />
required. The machine is also suitable for laboratory testing of plastics<br />
and moulds, and for institutes and training establishments.<br />
The machine’s power lock and dwell timer enables a pre-set ram<br />
pressure to develop a single, timed injection stroke at the push of a<br />
button. Alternatively, the manual operation option is a particularly useful<br />
feature for setting up moulds. The mould remains readily accessible<br />
to the operator and modifications are therefore quick and convenient.<br />
The 100 KSA moulds almost any thermoplastic material and uses low<br />
cost ‘bridge tooling’ systems such as MTT’s EP tooling resins, or<br />
materials such as aluminium.<br />
• Compact high quality construction<br />
• 20 tonnes locking pressure<br />
• Adjustable mould sizes<br />
• Easy access to mould<br />
• Quick material changes and mould set-up<br />
• Adjustable injection pressure<br />
• Injection timer for semi-auto operation<br />
• Intelligent temperature control<br />
• Very low running and maintenance costs<br />
• Single phase, 240v/110v power supply<br />
• Internal lighting for ease of operation<br />
• Air supply 8 bar at 350 L/min<br />
Specification:<br />
Locking pressure 20 tonnes<br />
Locking clamp movement 5mm<br />
Injection unit See options below<br />
Injection pressure 410 bar<br />
Injection unit stroke 195mm<br />
heating capacity 1.8kW @ 220V/110V<br />
Plasticising capacity 7Kg/hr<br />
Electrical supply 2kW @ 220V/110V 50 or 60 cycles<br />
Maximum tool size h. 150mm x W. 150mm x L. 250mm*<br />
Machine size h. 1280mm x W. 760mm x D. 400mm<br />
Machine weight 260Kg<br />
* Can be increased by removal of rear access panel<br />
Injection unit options:<br />
Injection unit type A B C D (standard) E F<br />
Plunger diameter (mm) 21 25 30 35 40 45<br />
Max shot volume g (PS) 49 58 83 113 148 187<br />
Injection pressure bar 952 800 556 408 313 247<br />
Line pressure bar 8
MTT 50/E Blow Moulding Machine<br />
MTT’s 50/E Blow Moulding machine delivers an economical solution<br />
for designers and manufacturers of bottles, containers or other hollow<br />
forms. Typical applications already include prototypes and low volume<br />
production parts for the packaging, cosmetic, food, pharmaceutical,<br />
toy and automotive industries.<br />
User friendly and with its small footprint, the machine’s ideal<br />
environment is within the R & D or prototyping workshop where quality<br />
prototype bottles and containers can be made available for trials in<br />
production materials including PE, PP, and hDPE. The MTT 50/E is ideally<br />
suited to batches of up to 1000 parts.<br />
When the machine is used in conjunction with moulds made from MTT’s<br />
EP Tooling Resin, development time can be reduced dramatically –<br />
to as little as one week from concept to prototype. Containers of up to<br />
one litre capacity can be produced from a maximum parison or shot<br />
weight of 115gm.<br />
The machine features an electric drive on the screw, which reduces both<br />
cycle time and noise levels.<br />
• Quick set up time – parts can be produced within an hour<br />
• User friendly control system – short learning curve<br />
• Single phase/pneumatic – very low running costs<br />
• Small footprint – suitable for laboratory use<br />
• Clean room compatible – ideal for medical applications<br />
Specification:<br />
Platen size h 350mm x L 250mm<br />
Platen stroke 150mm total (max daylight 300mm)<br />
Clamp force 1 tonne<br />
Parison control By pressure programme<br />
Machine size 2000mm h x 1050mm W x 700mm D<br />
Machine weight 500Kg<br />
Power @220/110V 1 phase 2.5kw (max)<br />
Air Approx 8 bar (max) x 2Lt/cycle (max)
MTT EP Tooling Resin<br />
Conventional injection <strong>moulding</strong> tools are expensive and time consuming<br />
to produce. MTT developed its EP Tooling Resin to allow the reduction<br />
of costs and cycle times, particularly for prototypes and low volume<br />
production parts. By using the EP Tooling Resin, an injection <strong>moulding</strong><br />
tool can be produced in as little as three days.<br />
Quick and easy to process, EP Tooling Resin can be used in conjunction<br />
with existing pattern making methods and will produce a tool suitable<br />
for injection <strong>moulding</strong> between 50 and 2000 components. CNC machining<br />
and SL produce the most successful master models for use with EP<br />
Tooling Resin, as both enable the creation of accurate models where split<br />
lines can be fully incorporated as part of the original model.<br />
An EP Tooling Resin tool offers a high compressive strength and heat<br />
deflection temperature. Shrinkage is low at 0.02% and the material is<br />
easy to machine with a surface which can be polished to a near mirror<br />
finish. For mould changes and alterations, the EP Tooling Resin tool can<br />
be reworked easily without losing mould stability and strength. Typical<br />
applications include:<br />
• Large and small injection moulds<br />
• Blow moulds<br />
• Wax injection moulds<br />
• Press moulds<br />
• Shoe sole injection moulds<br />
The process<br />
1. Use any type of rapid prototyping model<br />
including wood, plaster, leather, silicone or<br />
resin. Fit metal inserts if required.<br />
2. Mix EP Tooling Resin with hardener and<br />
degas. Fix casting frame and cooling pipes.<br />
Cast the EP Tooling Resin. Degas again.<br />
3. Fix upper casting frame. Cast EP Tooling<br />
Resin. Degas again.<br />
4. Remove the casting frame. 5. heat cure the mould in the oven. 6. Completed injection tool.
Blow moulded brake fluid reservoir produced for the classic car industry in low volumes using an EP Tooling Resin<br />
tool and the MTT 50/E
2531/2 en v.01 © MTT Technologies group. We reserve the right to alter technical specifications without prior notice. All products are registered or trademarked.<br />
FROM CONCEPT TO FULL PRODUCTION,<br />
MTT TEChNOLOgIES INCLUDE:<br />
Compact Injection Moulding Machines ...................................................................................................................... (Brochure No. 2531/1)<br />
<strong>Semi</strong>-Automatic Moulding Machines/Rapid Tooling Systems .................................................................. (Brochure No. 2531/2)<br />
Vacuum Casting Systems .................................................................................................................................................... (Brochure No. 2531/3)<br />
Additive Metals Manufacturing Technology ............................................................................................................ (Brochure No. 2531/4)<br />
Metal Part Casting Systems .............................................................................................................................................. (Brochure No. 2531/5)<br />
MTT Technologies Ltd.<br />
Whitebridge Way, Whitebridge Park,<br />
Stone, Staffordshire ST15 8LQ England<br />
T: +44 (0) 1785 815 651<br />
F: +44 (0) 1785 812 115<br />
E: info@mtt-group.com<br />
MTT France S.A.<br />
70, rue Amelot<br />
F-75011 Paris France<br />
T: +33 (0) 1 47 00 88 09<br />
F: +33 (0) 1 47 00 37 95<br />
E: info@mtt-group.com<br />
MTT Italia Srl.<br />
Via Lomellina 12/b Rosso<br />
1-200 90 Buccinasco (MI) Italy<br />
T: +39 (0) 02 488 52 11<br />
F: +39 (0) 02 488 43 400<br />
E: info@mtt-group.com<br />
MTT Technologies GmbH<br />
Roggenhorster Straße 9c<br />
D-23556 Lübeck germany<br />
T: +49 (0) 451 16082-273<br />
F: +49 (0) 451 16082-250<br />
E: contact@mtt-group.com<br />
MTT<br />
• MTT<br />
Technologies<br />
products and<br />
Ltd.<br />
services are<br />
Whitebridge<br />
available through<br />
Way, Whitebridge<br />
our worldwide<br />
Park,<br />
Stone,<br />
network<br />
Staffordshire<br />
of distributors<br />
ST15<br />
and<br />
8LQ<br />
agents.<br />
England<br />
T: Please +44 (0) contact 1785 815 us 651 at:<br />
F: info@mtt-group.com<br />
+44 (0) 1785 812 115<br />
E: or sales@mtt-group.com<br />
by phone: +44 (0) 1785 815651.<br />
For more information please visit our website:<br />
www.mtt-group.com