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Nucleus® CI500 Series cochlear implant

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<strong>Nucleus®</strong> <strong>CI500</strong> <strong>Series</strong> <strong>cochlear</strong> <strong>implant</strong><br />

Surgical Kit Sterilization Guidelines<br />

N230947-230935 ISS1 D01 <strong>CI500</strong> Surg Kit Steril Guide Global RJD.indd 1 29/05/2009 8:59:48 AM


Symbols<br />

<br />

Caution (no harm)<br />

Special care to be taken to ensure safety<br />

and effectiveness.<br />

Could cause damage to equipment.<br />

This document is a guide only. These guidelines are not intended to<br />

override your institution's sterilization procedure. The information<br />

applies to surgical tools for the following <strong>cochlear</strong> <strong>implant</strong> systems:<br />

• Cochlear Nucleus ® <strong>CI500</strong> <strong>Series</strong> <strong>cochlear</strong> <strong>implant</strong>.<br />

N230947-230935 ISS1 D01 <strong>CI500</strong> Surg Kit Steril Guide Global RJD.indd 2 29/05/2009 9:00:03 AM


Contents<br />

Introduction ....................................................................................................... 5<br />

Sterilization methods ....................................................................................... 5<br />

Sterilization guidelines .....................................................................................6<br />

Reprocessing instructions .........................................................................6<br />

Preparation before cleaning ................................................................6<br />

Cleaning process ................................................................................... 7<br />

Detailed cleaning instructions .......................................................... 7<br />

Sterilization Instructions .....................................................................9<br />

Other tools ......................................................................................................10<br />

Spacer for Intraoperative Testing (Z33012) .........................................10<br />

Non-sterile Silicone Implant Template (Z179609) ............................10<br />

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Introduction<br />

Cochlear provides a <strong>CI500</strong> <strong>Series</strong> Surgical Instrument Kit (Z158021)<br />

which contains the following metal surgical instruments/tools:<br />

• BTE template<br />

• Implant template<br />

• Recess Gauge<br />

• Contour Electrode Claw<br />

• AOS (Advance Off-Stylet ) Forceps<br />

<strong>CI500</strong> <strong>Series</strong> Surgical Instrument Kit (Z158021)<br />

The metal surgical tools are supplied non-sterile, and must be sterilized<br />

before use.<br />

To sterilize the tools, follow the procedures recommended by your<br />

institution (which have been validated to your government regulations).<br />

For further information on the kit, refer to the surgeon’s guide for the<br />

appropriate <strong>implant</strong>.<br />

Sterilization methods<br />

Methods suitable for sterilizing the tools in the kit include:<br />

• Ethylene Oxide<br />

• Low Temperature Steam: 121 °C (250 °F)<br />

• High Temperature Steam: 134 °C (273 °F)<br />

• Low Temperature Gas Plasma Sterilization, e.g. STERRAD.<br />

© Cochlear Limited 2009 Surgical Kit Sterilization Guidelines - 5<br />

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Sterilization guidelines<br />

Follow your institution’s sterilization procedures (consult with your<br />

sterilization department for these procedures). Sterilization must<br />

be performed by suitably trained personnel, using well-maintained<br />

equipment which has been validated to your offi cial local requirements.<br />

To sterilize the metal surgical tools:<br />

• Thoroughly clean the tools in accordance with your institution’s<br />

policy and procedures. A neutral pH detergent and a fi ne, stiffbristled<br />

brush are recommended.<br />

• Package the tools in accordance with either your institution’s<br />

sterilization method, or recommended wrapping method. Take<br />

special care not to damage the more delicate tools.<br />

• Load the sterilizer according to the sterilizer manufacturer’s<br />

specifi cations. Allow suffi cient space for the sterilant to circulate<br />

around the packs.<br />

• If ethylene oxide is used, ensure that the aeration period after<br />

sterilization is suffi cient to allow residues to reach safe levels<br />

before use.<br />

While it remains the responsibility of the hospital/clinic sterilization<br />

department to employ validated cleaning and sterilization procedures,<br />

the following specifi c processes have been demonstrated as effective:<br />

Reprocessing instructions<br />

Preparation before cleaning<br />

Before each reprocessing cycle, the tools should be inspected for<br />

corrosion or any other damage and replaced if necessary.<br />

Before cleaning the tools, immerse them fully in an enzymatic cleaning<br />

solution (Medizyme proteolytic enzyme cleaner, Whiteley Medical,<br />

prepared to the manufacturer’s recommendation). The timing of this<br />

process should be adequate to reduce proteinaceous material on the<br />

devices per manufacturer’s recommendation.<br />

6 - Surgical Kit Sterilization Guidelines © Cochlear Limited 2009<br />

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Cleaning process<br />

Immerse the tools in a neutral cleaning solution (Sonidet Medical<br />

Equipment and Instrument Detergent, Whiteley Medical, prepared to<br />

the manufacturer’s recommendation). Manually use a soft bristle brush<br />

(45-551 and M16, Spectrum Surgical Instruments) to gently clean the<br />

tools, paying particular attention to crevices and other hard to clean<br />

areas as noted below.<br />

After cleaning, dry the tools at 75 °C for a minimum of 15 minutes.<br />

Detailed cleaning instructions<br />

BTE Template (Z33011)<br />

Surface cleaning only<br />

Figure 1: BTE Template<br />

Implant Template (Z139273)<br />

Particular attention should be given to cleaning the internal surfaces of<br />

the cut-out sections of the tool.<br />

Figure 2: Implant Template<br />

Sterilization guidelines<br />

© Cochlear Limited 2009 Surgical Kit Sterilization Guidelines - 7<br />

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Sterilization guidelines<br />

Recess Gauge (Z139274)<br />

Particular attention should be given to cleaning the high gradient area at<br />

the junction of the handle and the gauge.<br />

Figure 3: Recess Gauge<br />

Contour Electrode Claw (Z33021)<br />

Particular attention should be given to cleaning the claw groove and the<br />

handle grip features.<br />

Figure 4: Contour Electrode Claw (with tip magnifi ed)<br />

AOS (Advance Off-Stylet ) Forceps (Z60770)<br />

Particular attention should be given to cleaning the forceps crevice,<br />

spacer studs and the delicate, grooved tips.<br />

Figure 5: AOS Forceps<br />

8 - Surgical Kit Sterilization Guidelines © Cochlear Limited 2009<br />

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Sterilization Instructions<br />

Sterilization guidelines<br />

While it remains the responsibility of the hospital/clinic sterilization<br />

department to employ validated sterilization procedures suitable for<br />

stainless steel tools, the following sterilization process has been shown<br />

to be effective for sterilizing these tools:<br />

• Steam sterilization – Autoclave cycle 134 °C (273 °F) for 7 minutes,<br />

with mechanical air removal.<br />

© Cochlear Limited 2009 Surgical Kit Sterilization Guidelines - 9<br />

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Other tools<br />

These tools can be ordered as separate items from Cochlear:<br />

Spacer for Intraoperative Testing (Z33012)<br />

Used to check that there is at least 2 mm between the transmitting coil<br />

and <strong>implant</strong> antenna when the coil is placed directly over the antenna.<br />

Non-sterile. A sterile sheath is required for use.<br />

Figure 6: Spacer<br />

Non-sterile Silicone Implant Template (Z179609)<br />

Used to determine/check the optimum <strong>implant</strong> position and trace it<br />

onto the skin prior to incision.<br />

Do not sterilise. Do not use in the sterile fi eld. Single-use item.<br />

<br />

Figure 7: Non-sterile Silicone Implant Template<br />

10 - Surgical Kit Sterilization Guidelines © Cochlear Limited 2009<br />

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N230947-230935 ISS1 D01 <strong>CI500</strong> Surg Kit Steril Guide Global RJD.indd 11 29/05/2009 9:00:08 AM


Nucleus is a registered trademark of Cochlear Limited.<br />

Advance Off-Stylet, Cochlear, Contour and the elliptical logo are trademarks of Cochlear Limited.<br />

The statements made in this guide are believed to be true and correct in every detail as of the date of publication. However,<br />

specifi cations are subject to change without notice.<br />

Printed in Australia<br />

N230947 ISS1<br />

N230947-230935 ISS1 D01 <strong>CI500</strong> Surg Kit Steril Guide Global RJD.indd 12 29/05/2009 9:00:08 AM

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