product catalogue - Sepro Mineral Systems Corp.
product catalogue - Sepro Mineral Systems Corp.
product catalogue - Sepro Mineral Systems Corp.
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sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
milling • screening • scrubbing • gravity specialists<br />
<strong>product</strong> <strong>catalogue</strong>
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
milling – sizing - scrubbing – gravity specialists<br />
<strong>Sepro</strong> <strong>Mineral</strong> <strong>Systems</strong> <strong>Corp</strong>. is a Canadian company operating internationally in the mining,<br />
metals, and construction aggregates industries. <strong>Sepro</strong>’s core business for the last 20+ years<br />
has been the supply of mineral processing equipment, metallurgical testing and process<br />
consulting. Basic services range from evaluative studies through equipment design, fabrication<br />
and commissioning. <strong>Sepro</strong> is committed to providing state-of-the-art equipment and process<br />
solutions for new and existing projects worldwide.<br />
<strong>Sepro</strong> manufactures<br />
• Pneumatictyredrivengrindingmills<br />
• Pneumatictyredrivenmaterialscrubbers<br />
• ThreespecializedlinesofFalconenhancedcentrifugalmineral<br />
processing concentrators:<br />
• Falcon‘C’–continuousconcentrators<br />
• Falcon‘SB’–semi-batchconcentrators<br />
• Falcon‘UF’–ultrafineconcentrators<br />
• Modularmilling,sizingandgravityplants<br />
<strong>Sepro</strong> is also a licensed manufacturer of:<br />
• Tri-flowdensemediaseparators<br />
• <strong>Sepro</strong>-Atalayfinesizingscreens<br />
• <strong>Sepro</strong>-Sizetecsizingscreens<br />
With hundreds of installations worldwide and decades of experience in mineral processing,<br />
<strong>Sepro</strong>hastheknowledgetoassistwithavarietyofgravity,sizing,scrubbingandmillingcircuit<br />
designs.<br />
Our Commitment & Service Guarantee<br />
<strong>Sepro</strong>’sheadquartersisnearVancouver,Canada.WealsohaveofficesinShenfield,England<br />
andJohannesburg,SouthAfrica. Ourexperiencedandapproachablepersonnelcaneasily<br />
bereachedbytelephoneoremail.<strong>Sepro</strong><strong>Mineral</strong><strong>Systems</strong>iscommittedtoprovidingleading<br />
edgetechnologyinatimelyandcosteffectivemannertoourglobalcustomerbase.Pleasesee<br />
the back cover for all of our contact information.
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
<strong>product</strong> <strong>catalogue</strong> – table of contents<br />
•<br />
•<br />
•<br />
•<br />
3<br />
Tyre Drive Scrubbers<br />
Scrubbers are material washers used to liberate valuable particles or granules from sticky, clayey ore or to remove clay<br />
contamination from high quality construction aggregates.<br />
Maximumfeedsizeof600mm,MaximumPower660kW<br />
Superiormechanicaldrivesystem.<br />
7<br />
Tyre Drive Grinding Mills<br />
Grindingmillsareusedforsizereductionofmaterials,toliberatevaluableparticlesforsubsequentdownstreamprocesses.<br />
Lowcapitalcostsandinfrastructurerequirements.<br />
Rapiddeliverytimesmeasuredinweeks.<br />
•<br />
• 11<br />
Screening Products<br />
1<br />
Vibratingscreensareusedforsortingofparticlesintodifferentsizeclassesforresaleorfurtherdownstreamprocessing.<br />
Heavydutywithanintensivewashingaction.<br />
Makingimpossiblescreeningapplicationspossible.<br />
•<br />
•<br />
• 15<br />
Falcon Gravity Concentrators<br />
Gravity concentrators are high speed rotating bowls (centrifuge) that separate high density and low density particles using<br />
elevated G-forces<br />
FalconSB:Preciousmetalsrecoveryfrom10micronsto5mm.<br />
FalconC:Metalsandmineralsrecoveryfrom10micronsto1mm.<br />
FalconUF:Ultrafineparticlerecoveryfrom3micronsto50microns.<br />
23<br />
Modular Plant Design<br />
<strong>Sepro</strong><strong>Mineral</strong><strong>Systems</strong>providescompleteplantsandcustomizedsolutionsformineralextraction.<br />
www.seprosystems.com<br />
<strong>Sepro</strong> <strong>product</strong>s
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
Tyre drive scrubbers<br />
Feed size up to 600 mm with a superior mechanical<br />
drive system<br />
<strong>Sepro</strong> Scrubbers feature simple rugged design and incorporate robust components to give<br />
low capital and operating costs combined with high availability.<br />
<strong>Sepro</strong> Scrubbers operate in many applications on feeds with high clay content, and are the<br />
optimumchoicefordifficultoreandstonewashingduties.<br />
Scrubber applications<br />
• ProcessingofwettropicallateritespriortorecoveryofNickel,Cobaltetc.byleachingprocess.<br />
• Washingoflateritestoliberatefinepreciousmetalsforgravityrecovery.<br />
• Removalofclayfromhardrockorespriortocrushing.<br />
• Washingofcrushedaggregate,gravelandsandtoremoveclaycontamination.<br />
• RemovalofGold“robbing”carboniferousmaterialandothercontaminatesfromGoldOres.<br />
• Processingofbauxiteoresforaluminium<strong>product</strong>ion<br />
• Cleaningofcontaminatedsoilandrubble.<br />
<strong>Sepro</strong>operatespilotscalefacilities,whichgeneratereliabledataforscaleuptocommercial<br />
operation.Pilotscalemachinesarealsoavailableforfieldtestingpurposes.Please<br />
visitourwebsiteatwww.seprosystems.comorcontactusdirectlyformoreinformation. www.seprosystems.com<br />
3<br />
Tyre drive scrubbers
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
Tyre drive scrubbers<br />
Low foundation requirements & low capital costs<br />
Pneumatic tyre drive system<br />
<strong>Sepro</strong> Scrubbers provide a number of advantages over gear or chain driven units running on<br />
steel trunnions.<br />
Key advantages<br />
• Shortdeliverytimestominimizeprojectconstructiontime.<br />
• Lowinstallationcostsastherearenoheavyfoundationrequirementsthereforeminimizing<br />
the amount of concrete required (especially important for remote locations).<br />
• Nocriticalcomponentssuchasringgears,chaindrives,steelwheelsortrunionbearings,so<br />
yourmillavailabilityismaximized.<br />
• Standard,off-the-shelfmajorcomponentstominimizeanydowntime.<br />
• Commercialheavytrucktyresthatcaneasilybesourcedlocally.<br />
• Unitsareallpre-assembledandshoptestedtoensureyouhavenosurprisesonsite.<br />
• Rubbershelllinersandliftersforlonglifeandeaseofreplacement.<br />
www.seprosystems.com<br />
5<br />
Tyre drive scrubbers
6<br />
Tyre drive scrubbers<br />
Tyre drive scrubbers<br />
STANDARD SCRUBBER SIZES<br />
Dia. x L (m) Power (kW)<br />
1.2 x 2.2<br />
1.5 x 3.6<br />
1.8 x 3.6<br />
15<br />
37<br />
44<br />
2.1 x 5.0 90<br />
2.5 x 6.0 165<br />
3.0 x 8.0 220<br />
3.6 x 10.0 330<br />
3.6 x 12.0 660<br />
8 ft. x 14 ft.<br />
(2.4 x 4.2)<br />
150<br />
ø 2.1 m x 5.0 m long<br />
90 kW drive<br />
granite scalpings<br />
*<br />
Heavy Duty Rubber<br />
liner & Lifter bar<br />
Assembly<br />
Segmented<br />
Discharge<br />
Throat Liners<br />
Optional Trommel<br />
Screen Discharge<br />
Hydraulic<br />
Jacking Cradle<br />
* engineered replacement for North American built 8 ft x 14 ft Scrubber<br />
ø 0.75 m x 1.25 m long<br />
pilot plant<br />
Heavy Duty one (1) piece<br />
shell weldment. Thermally<br />
Stress relieved.<br />
Heavy Duty<br />
Commercial<br />
Pneumatic Tires<br />
ø 3.0 m x 10 m long<br />
275 kW drive<br />
nickel laterite<br />
Thrust<br />
Roller Rings.<br />
Custom Engineered<br />
Rim and Hub<br />
Assembly<br />
Heavy Structural<br />
Base Frame<br />
ø 3.0 m x 8 m long<br />
220 kW drive<br />
alluvial-gold<br />
Viscous<br />
Coupling<br />
Conventional<br />
High Efficiency<br />
Electric Motor<br />
Conventional<br />
Multi Belt<br />
V-Belt Drive<br />
Commercial Bevel<br />
/ Helical Gear Box<br />
Alternative Direct Drive Configuration
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
Tyre drive grinding mills<br />
Short deliveries & low capital cost<br />
<strong>Sepro</strong>TyreDrivenGrindingMillsareareliablesolutionforsmallandmediumcapacitygrinding<br />
applications.<strong>Sepro</strong> Pneumatic Tyre Driven (PTD) mills provide an alternative to standard<br />
trunniondrivesystems.Thedriveconsistsofmultiplegearboxesandelectricmotorsdirectly<br />
connectedandcontrolledthroughanACvariablefrequencydrive. TheVFDpackageallows<br />
youtofinetunetheoperationofthemillbasedonspeedandballcharge.<br />
Shellsupportedmillssuchasthe<strong>Sepro</strong>PTDmillsminimizestressonthemillshellbyspreading<br />
the power drive over the full length of the mill.Further,the fully fabricated mill shell is<br />
thermally stress relieved during the fabrication process which provides excellent longevity.<br />
<strong>Sepro</strong>MillsaresuitableforBall,RodandPebblechargesandareavailablewithoverflowor<br />
gratedischargetosuityourspecificapplication. Maintenanceisdonequicklywithminimal<br />
heavy lifting due to the simple removal of the grate or discharge head to access the mill<br />
internals.<br />
<strong>Sepro</strong>Millsareavailablewithtotaldrivepowerupto330kW,dependingonmillconfiguration<br />
and grinding media used.<br />
Pilot scale mills are also available for pilot plant and laboratory use. Please visit our<br />
website at www.seprosystems.com or contact us directly for more information.<br />
www.seprosystems.com<br />
7<br />
Grinding mills
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
Tyre drive grinding mills<br />
Low infrastructure and maintenance costs<br />
Key advantages<br />
• Shortdeliverytimestominimizeprojectconstructiontime.<br />
• Lowinstallationcostsastherearenoheavyfoundationrequirementsthereforeminimizingthe<br />
amount of concrete required (especially important for remote locations).<br />
• Nocriticalcomponentssuchasringgears,chaindrives,steelwheelsortrunionbearings,so<br />
yourmillavailabilityismaximized.<br />
• Standard,off-the-shelfmajorcomponentstominimizeanydowntime.<br />
• Commercialheavytrucktyresthatcaneasilybesourcedlocally.<br />
• Unitsareallpre-assembledandshoptestedtoensureyouhavenosurprisesonsite.<br />
• Rubbershelllinersandliftersforlonglifeandeaseofreplacement.<br />
www.seprosystems.com<br />
9<br />
Tyre drive grinding mills<br />
Tyre drive grinding mills
10<br />
Tyre drive grinding mills<br />
Tyre drive grinding mills<br />
STANDARD MILL SIZES<br />
Dia. x L (m) Power (kW)<br />
1.2 x 2.1<br />
1.4 x 2.3<br />
1.5 x 3.6<br />
ø 2.1 m x 4.0 m long<br />
220 kW drive<br />
grate discharge<br />
37<br />
45<br />
110<br />
1.8 x 3.6 150<br />
2.1 x 4.0 220<br />
2.1 x 6.0 330<br />
<strong>Sepro</strong> designs and supplies<br />
complete milling modules<br />
includingtheFalconEnhanced<br />
GravityConcentratorforfine<br />
mineral recovery<br />
ø 2.1 m x 4.0 m long<br />
220 kW drive<br />
overflowdischarge<br />
25L,0.55kWdrive<br />
pilot mill<br />
ø 1.2 m x 2.1 m long<br />
37 kW drive<br />
gold slag
<strong>Sepro</strong>-Atalay VFE vibrating screens<br />
Making impossible screening…possible!<br />
TheVFE®AdvantageforScreeningWet,Sticky,orUltrafineMaterials.Theexcitermechanism<br />
generates a high frequency vibration with low power input from the unbalanced electric<br />
motors.Thechaoticresponseofthevibratorsgeneratesahighparticleaccelerationand<br />
excellentbedstratification.Thecombinationpreventsblindingofthescreens,acommon<br />
problemwhenfinescreeningnaturallymoistordampmaterials.Thehighlystratifiedbed<br />
ensuresfineparticlesarenotimpededfrompassingthroughthescreenmediaassuring<br />
excellentscreeningefficiencyatveryfinecutsizes.<br />
Unitssuppliedcompletewithfeed,undersize,oversizechutesandsteelstructurewithmanual<br />
slope adjustment.<br />
Screen media options include woven wire, polyurethane, rubber, wedge wire and poly-ester<br />
fibercloth<br />
Pilot scale VFE screens are also available for pilot plant and laboratory use. Please visit<br />
our website www.seprosystems.com or contact us directly for more information.<br />
www.seprosystems.com<br />
11<br />
<strong>Sepro</strong>-Atalay vfe vibrating screens
12<br />
<strong>Sepro</strong>-Atalay vfe vibrating screens<br />
<strong>Sepro</strong>-Atalay VFE vibrating screens<br />
Innovative technology for ultrafine separation<br />
Applications & installations<br />
• Kaolin–WetScreening55micron<br />
• Zeolite–DryScreening250micron<br />
• Feldspar–DryScreening800/300micron<br />
• Limestone–DryScreening700/100micron<br />
• Olivine–DryScreening75micron<br />
• Graphite–DryScreening500/150micron<br />
• HardCoal–DryScreening10mm<br />
• Heavy<strong>Mineral</strong>Sands–WetScreening1mm<br />
1.0 x 3.0 m 1.0 m x 2.0 m<br />
Key advantages<br />
With optional dust cover<br />
• Abilitytoscreenultrafinematerials.<br />
• Lowinstalledpowerrequirements.<br />
• Screenfinestickymaterialswithouttheuseof<br />
a ball deck or exotic expensive screen media.<br />
• Minimaltransmissionofloadstofoundations.<br />
• Typicallyincludesfeedbox,undersizechute,<br />
oversizechuteandsteelframeforeaseof<br />
installation.<br />
• Multiplescreenmediaoptions–wirecloth,<br />
poly urethane, polyester, wedge wire.
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
<strong>Sepro</strong>–Sizetec screens<br />
<strong>Sepro</strong>-Sizetec Screensareusedforavarietyofparticlesizeseparationanddewateringduties<br />
in mineral processing and aggregate applications. In mineral processing applications, particle<br />
sizeseparationisofutmostimportanceinordertooptimizecrushing,grindingandgravity<br />
separationaswellasmanyotherunitoperations.Inaggregateapplications,propersize<br />
separation and dewatering is essential to generate a saleable <strong>product</strong>. <strong>Sepro</strong> works closely<br />
withclientstodeterminethecorrectscreentypeandsizeforeachapplication.<br />
Applications:<br />
• Scalpingbeforegravityconcentrators<br />
•TrashscreeningincycloneOF<br />
• Carbonsafetyscreens/loadedcarbonscreens<br />
• Dewatering<br />
• Sizingofspecialtysand<br />
• Coalsizinganddewatering<br />
•Rinsinganddraining<br />
Key Advantages:<br />
• Singleanddoubledeckdesigns<br />
• HighcapacityscreenswithhighfrequencyandG•force<br />
• Lowprofilescreenboxdesignforminimumheadroomrequirements<br />
•Trunnionsuspensionwithheavydutycoilsprings<br />
• Directlydrivenbyreliablevibratormotors<br />
• Interchangeablescreendeckswithavarietyofscreenmediaoptions<br />
• Easydeckanglechanges<br />
Pleasevisitthe<strong>Sepro</strong><strong>Mineral</strong><strong>Systems</strong>websiteformoreinformation:www.seprosystems.com<br />
www.seprosystems.com<br />
13<br />
<strong>Sepro</strong>–Sizetec screens
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
Falcon concentrators<br />
Higher G-forces = Higher Recovery<br />
Forover21yearswehavededicatedourresearchanddevelopmenttosimple,provenand<br />
effectiveHighG-forcegravityconcentrationequipmentfortherecoveryofFINEmetalsand<br />
minerals in a wide range of mineral industries.<br />
<strong>Sepro</strong><strong>Mineral</strong><strong>Systems</strong>has3modelsofFalcongravityconcentrators:theSemi-Batch(SB)<br />
Concentrator,theContinuous(C)ConcentratorandtheUltra-Fine(UF)Concentrator.All<br />
models rely on a rotating bowl to generate high gravitational forces, but each model is unique<br />
inthewaythatitcollectsandproducesconcentrate. Highgravitationalforcesareusedto<br />
exploitthedifferencesindensitybetweenparticles,allowingforacleanerandmuchfiner<br />
separation than is possible using low G devices.<br />
<strong>Sepro</strong>hasacompleterangeofFalconmachinesfromsmallportableunitsforlaboratory<br />
testing units that are capable of treating over 400 tonnes per hour.<br />
With a highly professional international team of representatives on 6 continents across the<br />
globe,<strong>Sepro</strong>guaranteesyouexcellentserviceandaftersalessupportforallyourFalcon<br />
<strong>product</strong>s.<br />
Will a gravity concentrator work in my application?<br />
If you are unfamiliar with gravity concentrators our first recommendation is always:<br />
Testwork!Thereisexcellentcorrelationbetweenlabresultsandindustrialperformance<br />
forourconcentrators. TheGravityRecoverableGold(GRG)testistheindustrystandard<br />
for determining the potential for free gold recovery, but accurate test procedures have been<br />
developed for gold sulphides, base metals, industrial minerals and a variety of other materials.<br />
Pleasevisitourwebsiteatwww.seprosystems.com or contact us directly for more<br />
information.<br />
www.seprosystems.com<br />
15<br />
Falcon concentrators
16<br />
Falcon concentrators<br />
Falcon concentrators<br />
<strong>Sepro</strong>’s 3rd Generation Gravity Concentrators for<br />
Fine particle recovery<br />
Centrifugalconcentratorshaveevolvedsignificantlyoverthepast25years.<br />
1st Generation: Conicalrotatingbowldesignwithnofluidizedbed-failedbecauseoflow<br />
recoveries and bed compaction.<br />
2nd Generation:Conicalbowldesignwithafluidizedbed.Conicalshaperesultsinuneven<br />
fluidizationandincreasingunderperformanceasthespeedvariesfromdesign(usually60G’s).<br />
Theunevenfluidizationresultsinbedcompactionandgoldlosses.Theproblemsinherentin<br />
2nd generation designs become exponentially worse with larger bowl diameters.<br />
3rd Generation: TwostagebowldesignallowsevenfluidizationunderanyG-force. <strong>Sepro</strong>’s<br />
3rd generation centrifugal concentrators incorporate the following advantages:<br />
• Canbefullyoptimizedfrom50to200G’s,unlikeolder2ndgenerationdesigns<br />
• Significantlyreducedfluidizationwaterrequirement<br />
• Verticalcollectionzoneminimizeswearissuesandallowsconstantfluidization,evenathigh<br />
G-force<br />
• Highestultrafineparticlerecovery<br />
• Minimalwearcostswithimprovedwearmaterials<br />
Theabovefeaturesare only available on 3rd Generation Falcon SB machines and truly<br />
puttheFalconconcentratorsinaleagueoftheirown.<br />
FalconSBGravityConcentrators<br />
L40<br />
C400<br />
UF600<br />
SB250 SB750 SB1350 SB2500 SB5200<br />
FalconCGravityConcentrators<br />
FalconUFGravityConcentrators<br />
C1000 C2000 C4000<br />
UF1500
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
Falcon SB concentrators<br />
Coarse and fine precious metal recovery<br />
TheFalconSBConcentratorisbasedonacombinationoftheoriginal,smoothwalledFalcon“BBowl”andthe<br />
fullyfluidizedMacNicolbowlwhichoriginatedinAustraliainthe1930’s.<br />
Thesemachinesareknownas“Semi-Batch”becausetheycontinuallyacceptfeedduringtherun cycle, but<br />
onlyproduceconcentrateduringperiodicrinsecycles. Runtimesrangeanywherefrom5minutestoseveral<br />
hours, depending on the application.<br />
RinsetimesaregenerallylessthanaminuteasFalconusesdynamicbrakestoquicklyslowthebowl down,<br />
rinse out the concentrate, and then return to full operational speed.<br />
TheFalconSBconcentratorsusevariablefrequencydrivesandcanoperateanywherefrom50to 200 G’s.<br />
ThetypicalapplicationforaFalconSBconcentratorisrecoveryofliberatedpreciousmetals(Au,Ag,Pt,etc.)within<br />
a grinding circuit. When installed within a grinding circuit, <strong>Sepro</strong> often recommends that the gravity<br />
concentratorbeplacedoncyclonefeed,ratherthancycloneunderflowtogeneratehigherrecoveries.<br />
Outsideofgrindingcircuits,FalconSBconcentratorsarealsousedforpreciousmetalseparationfrom<br />
aggregateorplacerdeposits. Thetargetmineralwillusuallybeinextremelylowconcentration(gramsper<br />
tonne) and a very high upgrade is desired (up to 10,000x).<br />
Lowest maintenance costs in the industry<br />
Applications & installations<br />
• Recoveryofgold,silverandplatinum<br />
group metals<br />
• Recoveryofgoldfromcyclonefeed,<br />
underfloworoverflowwithinthegrinding<br />
circuit<br />
• Recoveryofgoldinalluvialgoldoperations<br />
• Recoveryofgoldfromaggregateplants<br />
Key advantages<br />
• HighGforces(highestinthemineralprocessingindustry) allow<br />
forhigherefficiencyandtherecoveryofveryfinematerial.<br />
• Dynamicbrakes,advancedwearmaterialsandamodular<br />
design decreases downtime and reduces maintenance costs.<br />
• Reducedwaterconsumptionasonlythepertinentcollection<br />
zonesectionofthebowlisfluidized.<br />
• Fullyautomated,“onetouch”operationthatprovidesthe<br />
least amount of offline time and highest possible<br />
concentrate security.<br />
www.seprosystems.com<br />
17<br />
Falcon SB concentrators
18<br />
Falcon SB concentrators<br />
Falcon SB concentrators<br />
specifications<br />
RECOMMENDED SOLIDS<br />
CAPACITY<br />
APPROXIMATE MAX<br />
SLURRY CAPACITY<br />
CONCENTRATING SURFACE AREA<br />
G-FORCE RANGE<br />
MOTOR POWER<br />
MODEL<br />
MACHINE WEIGHT<br />
*denotesapplicationspecific<br />
parameter, consult manufacturer<br />
SB Series<br />
*<br />
L40<br />
“A” “B”<br />
NOTE:Refertothe ‘Dimensions’sectionatthebottomofthetablebelow.<br />
SB250 SB750 SB1350 SB2500 SB5200<br />
t/h 0 - 0.25 1 - 10 10 - 80 50 - 150 100 - 250 200 - 400<br />
m³/hr 2.3 20 100 200 300 450<br />
m² 0.03 0.17 0.46 1.08 2.14 3.37<br />
upper 200 200 200 200 200 200<br />
lower 50 50 50 50 50 50<br />
kg 35 265 1 250 2 900 4 560 7 720<br />
kW (HP) 0.4 (0.5) 2.2 (3.0) 7.5 (10) 18 (25) 45 (60) 75 (100)<br />
PROCESS WATER CONSUMPTION m³/hr 0.24 - 1.2 1.8 - 2.7 8 - 12 12 - 20 15 - 28 25 - 35<br />
CONTINUOUS WATER SUPPLY<br />
PRESSURE<br />
bar 2 - 3 2 - 3 2 - 3 2 - 3 2 - 3 2 - 3<br />
RECOMMENDED MAX FEED<br />
PARTICLE SIZE<br />
mm 1.0 2.0 2.0 2.0 2.0 2.0<br />
ABSOLUTE MAXIMUM<br />
FEED PARTICLE SIZE *<br />
mm 1.5 2.54.0 4.0 4.0 4.0<br />
MAXIMUM FEED<br />
PERCENT SOLIDS *<br />
% 55 - 70 55 - 70 55 - 70 55 - 70 55 - 70 55 - 70<br />
CONCENTRATE SLURRY<br />
FLUSH VOLUME *<br />
litre 1 50 100 150 250 350<br />
CONCENTRATE SOLIDS FLUSH<br />
VOLUME *<br />
cm³ 120 1 010 5 275 12 425 18 750 24 050<br />
'A'<br />
m<br />
0.49<br />
1.04<br />
1.71<br />
2.24<br />
2.67<br />
2.99<br />
DIMENSIONS<br />
(see diagrams below)<br />
'B'<br />
m<br />
0.31<br />
0.66<br />
1.44<br />
1.90<br />
2.00<br />
2.32<br />
'C' m<br />
0.51<br />
1.02<br />
1.50<br />
2.07<br />
2.27<br />
2.73<br />
NOTE:Specificationsaresubjecttochangewithoutnotice.Equipmentmaynotoperate<br />
or achieve best performance under maximum capacities<br />
Automatedwaterflowcontrol<br />
SB250 SB750 SB1350 SB2500 SB5200<br />
“C”
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
Falcon C concentrators<br />
Recovery down to 10 microns.<br />
TheFalconCconcentratoristypicallyusedingravityrecoveryapplicationsthatrequirea<br />
highermassyieldtoconcentratewhencomparedwiththeSBmachines. Applicationsinclude<br />
recoveryandupgradeoftin,tantalum,tungsten,chrome,cobalt,iron,fineoxidizedcoaland<br />
manyotherminerals. OftentheFalconCconcentratorisusedtorecovervaluableparticlesthat<br />
aretoofinetoberecoveredbydensemediaseparation,spirals,oranyotherlowGprocess.<br />
Designedforcontinuousduty,thesemachinesareabletoproducemassyieldsashighas<br />
40%.TheprimaryobjectiveoftheFalcon‘C’sistomaximizerecoveryandreducetonnageto<br />
downstream processes.<br />
Thetechnologyisidealforscavengingorpre-concentratingapplicationsaswell,sincenowater<br />
is added during processing. Concentrates are deslimed and partially dewatered, (typically, 70%<br />
solids by mass) which makes subsequent processing easy and inexpensive when necessary.<br />
NO process water required!<br />
Applications & installations<br />
• Primaryconcentrationoftin,tantalum,<br />
tungsten,chrome,cobalt,iron,fineoxidized<br />
coal and uranium<br />
• ScavengingoffineparticleslostbylowG<br />
gravityprocessesandflotation<br />
• Pre-concentrationofheavyminerals<br />
Key advantages<br />
• Unitcapacitiesupto100t/h.<br />
• Nofluidizingwaterconsumption–produceshigh<br />
density concentrate therefore no thickeners<br />
required.<br />
• Highgravitationalfield(upto300G)allows<br />
recoveryofveryfineparticles.<br />
• Variableconcentratemassyield0-40%<br />
• Continuous<strong>product</strong>ionofconcentrateat>70%<br />
solids.Noofflinetimeforconcentrateflushing.<br />
• Greaterthan95%mechanicalavailabilitywith<br />
low operating costs and 20,000 hour bearing<br />
guarantee.<br />
• Smallfootprint.<br />
• Fully automated,“one touch”operation that<br />
providestheleastamountofofflinetimeand<br />
highest possible concentrate security.<br />
www.seprosystems.com<br />
19<br />
Falcon C concentrators
20<br />
Falcon C concentrators<br />
Falcon C concentrators<br />
specifications<br />
MODEL<br />
RECOMMENDED SOLIDS<br />
CAPACITY<br />
MAX SLURRY CAPACITY<br />
MAX PARTICLE FEED SIZE<br />
MIN EFFECTIVE<br />
CAPTURE SIZE<br />
CONCENTRATE % SOLIDS<br />
MAX FEED % SOLIDS<br />
CONCENTRATING SURFACE<br />
AREA<br />
G-FORCE RANGE<br />
MACHINE WEIGHT<br />
MOTOR POWER<br />
PROCESS WATER<br />
CONSUMPTION<br />
DIMENSIONS<br />
(see diagrams below)<br />
*denotesapplicationspecific<br />
parameter, consult manufacturer<br />
C Series<br />
L40 C400 C1000 C2000 C4000<br />
t/h 0 - 0.25 1 - 5 5 - 27 20 - 60 45 - 100<br />
m³/hr 2.3 17 74 210 400<br />
mm 1 1 1 1 1<br />
µm 10 10 10 10 10<br />
% 65 - 72 65 - 72 65 - 72 65 - 72 65 - 72<br />
% 40 - 45 40 - 45 40 - 45 40 - 45 40 - 45<br />
m² 0.03 0.25 0.69 1.42 2.64<br />
upper 300 300 300 300 300<br />
lower 50 50 50 50 50<br />
kg 37 1 215 2 525 4 615 10 150<br />
kW (HP) 0.4 (0.5) 7.5 (10) 15 (20) 30 (40) 75 (100)<br />
m³/hr 0.24 - 1.2<br />
m 0.31 1.22 1.55<br />
NOTE:Specificationsaresubjecttochangewithoutnotice.Equipmentmaynotoperate<br />
or achieve best performance under maximum capacities<br />
C400 C1000 C2000 C4000<br />
“A” “B”<br />
“C”<br />
NOTE:Refertothe ‘Dimensions’sectionatthebottomofthetablebelow.<br />
None Required<br />
'A' m 0.49 1.22 1.55 1.85 2.36<br />
'B'<br />
1.85 2.36<br />
'C' m 0.51 1.63 2.18 2.67 3.63<br />
Variable diameter concentrate valves<br />
Pneumaticcontrolassembly<br />
AutoPac–automationpackage
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
Falcon UF concentrators<br />
Forces up to 600 G’s<br />
ULTRAfinemineralrecoveryhasbeenanindustrygoalformanyyears.WithFalcon’sUFlineof<br />
concentratorsthereisnowawaytoeconomicallyrecoverandupgradeparticlesasfineas3<br />
micronsbyapplyinggravitationalfieldsofupto600G’s.<br />
TheprimaryobjectiveoftheFalconUFconcentratoristoscavengeultrafineparticlesthatare<br />
typicallyrejectedfromplantprocessesasslimes.TheUFconcentratoroperatesbestinstreams<br />
oflowsolidsdensitywithallparticlesbelow100microns–typicallytheconditionsfoundina<br />
deslimecycloneoverflow.<br />
UsingavariablelipcontrolledbyairpressuretheFalconUFconcentratorisextremelyflexiblein<br />
operationandcanvarymasspulltoconcentratefrom0-100%. Suchflexibilityallowsforawiderange<br />
ofmetallurgicaloperationfromhighrecoverytohighupgrade.OperatingUFmachinesinrougher-<br />
cleanerorrougher-scavengerconfigurationscanprovideanalmostunlimitedrangeofpossibilities.<br />
Gravity recovery down to 3 microns!<br />
Applications & installations<br />
• Recoveryofultrafineslimes(tin,tantalum,<br />
tungsten, etc.)<br />
• Scavengingfromdeslimecycloneoverflow<br />
• Highrecoveryupgradeoffineflotation<br />
concentrates<br />
Key advantages<br />
• Highgravitationalfields(upto600G’s)allow<br />
recoveryofultrafineparticles.<br />
• Noprocesswaterconsumptionduring<br />
concentration.<br />
• Recoverpreviouslyunrecoverablevaluesfrom<br />
flotationconcentrate<br />
• Variablemasspulltoconcentratefrom0-100%<br />
• VFDsanddynamicbrakesusedtogreatlyreduce<br />
offlinetimeforrinsing.<br />
• Greaterthan95%mechanicalavailability,<br />
extremely low operating costs and 20,000<br />
hour bearing guarantee.<br />
• Smallfootprint.<br />
• Fully automated,“one touch”operation that<br />
providestheleastamountofofflinetimeand<br />
highest possible concentrate security.<br />
www.seprosystems.com<br />
21<br />
Falcon UF concentrators
22<br />
Falcon UF concentrators<br />
Falcon UF concentrators<br />
specifications<br />
MODEL<br />
RECOMMENDED<br />
SOLIDS CAPACITY<br />
RECOMMENDED MAXIMUM<br />
SLURRY CAPACITY<br />
CONCENTRATING<br />
SURFACE AREA<br />
G-FORCE RANGE<br />
MACHINE WEIGHT<br />
MOTOR POWER<br />
RINSE WATER<br />
SUPPLY PRESSURE<br />
RECOMMENDED FEED<br />
PARTICLE SIZE<br />
RECOMMENDED PULP,<br />
PERCENT SOLIDS<br />
CONCENTRATE SLURRY<br />
VOLUME PER CYCLE<br />
DIMENSIONS<br />
(see diagrams below)<br />
*denotesapplicationspecific<br />
parameter, consult manufacturer<br />
UF Series<br />
UF600 UF1500<br />
'A'<br />
'B'<br />
'C'<br />
*<br />
*<br />
t/h<br />
m<br />
m<br />
UF600 UF1500<br />
0.5 2<br />
m3/h ~ 6 ~ 20<br />
m2 0.48 0.97<br />
upper<br />
lower<br />
kg<br />
kW (HP)<br />
bar<br />
µm<br />
%<br />
litre<br />
m<br />
600 500<br />
50 50<br />
1 136 2 450<br />
7.5 (10) 37.5 (50)<br />
6 ±1 6 ±1<br />
< 38 < 38<br />
5 - 15 5 - 15<br />
~ 50<br />
1.23<br />
1.23<br />
1.69<br />
~ 200<br />
2.13<br />
1.35<br />
2.19<br />
NOTE:Specificationsaresubjecttochangewithoutnotice.Equipment<br />
may not operate or achieve best performance under maximum<br />
capacities<br />
“A” “B”<br />
NOTE:Refertothe ‘Dimensions’sectionatthebottomofthetablebelow.<br />
Variable lip concentrate basket<br />
Pneumaticcontrolassembly<br />
AutoPac–automationpackage<br />
“C”
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
Modular plants<br />
Modularized process solutions<br />
<strong>Sepro</strong> <strong>Mineral</strong> <strong>Systems</strong> unique team of engineers can provide complete modular milling,<br />
material washing, screening, and gravity plants. Basic services range from evaluative studies<br />
through equipment design, fabrication and commissioning.<br />
Allplantsaredesignedtointernationalprocessingandsafetystandardsandcaneasilybe<br />
containerized,shippedandreassembled,eveninthemostremotelocationsaroundtheworld!<br />
Key advantages<br />
• Partnershipwithafullservicemetallurgicallaboratory for ore evaluation.<br />
• Designedtosuityourprocessrequirements.<br />
• Modularizedsinglesourcesupplyreducescosts.<br />
• Simpletoshipallovertheworld.<br />
• Easytoreassembleandcommission.<br />
• Designedtohaveminimalcivilworksrequirements.<br />
• Processwaterrequirementsareoptimizedfor those locations where water is scarce.<br />
Pleasevisitourwebsiteatwww.seprosystems.com or contact us directly for more<br />
information.<br />
www.seprosystems.com<br />
23<br />
Modular plants
24<br />
Modular plants<br />
Modular plants<br />
Modular mill – gravity recovery plants<br />
Process Applications<br />
• Preciousmetal(gold,silver,platinum) recovery<br />
• Nickellaterites<br />
• Aggregatewashing<br />
• Finemetalandmineralrecovery (tin, tantalum, etc.)<br />
• Customrecoveryplants<br />
• Coalwashing<br />
<strong>Sepro</strong> designs and supplies complete<br />
MillingModulesincludingtheFalcon<br />
EnhancedGravityConcentratorfor<br />
finemineralrecovery.
sepro<br />
mineral systems<br />
mining • mineral processing • aggregates<br />
services corp.<br />
Canada<br />
<strong>Sepro</strong> <strong>Mineral</strong> <strong>Systems</strong> <strong>Corp</strong>.<br />
9850 201 st<br />
langley, british columbia<br />
canada v1m 4a3<br />
office:+(1)604.888.5568<br />
fax: +(1) 604.888.5521<br />
tollfree:+(1)800.990.5568NorthAmerica<br />
email: sepro@seprosystems.com<br />
web: www.seprosystems.com<br />
www.concentrators.net<br />
<strong>Sepro</strong> Services <strong>Corp</strong>.<br />
9850 201 st<br />
langley, british columbia<br />
canada v1m 4a3<br />
office:+(1)604.888.5568<br />
fax: +(1) 604.888.5521<br />
tollfree:+(1)800.990.5568NorthAmerica<br />
UK<br />
<strong>Sepro</strong> <strong>Mineral</strong> Processing International Ltd (UK)<br />
Suite B Whitegates business center<br />
AlexanderLane<br />
Shenfield,Essex<br />
CM158QF<br />
England<br />
Tel:+01634720224<br />
Fax:+01634720228
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