SikaBlock® Milling Parameters - John Burn

SikaBlock ® Milling Parameters
Model Boards
Tooling Boards

Milling Parameters SikaBlock ®
Milling Parameters for SikaBlock ®
Calculation basis
▪ 1. Form symbols ae: Cutting Width/Line spacing
D: Diameter
fz: Feedrate per tooth
Vc: Cutting speed
▪ 2. Conversion forms
ap: Cutting depth
n: Revolutions
Vf: Feed rate
z: Number of teeth
n • π • d
vf
Vc = [m/min] fz = [mm]
1000
z • n
Vc • 1000
n = [1/min] Vf = n • fz • z [mm/min]
d • π
The milling parameters for the specific SikaBlock types were
determined by LMT Kieninger GmbH using the model shown above.
Further information concerning the recommended milling
tools can be obtained from the following address:
LMT Kieninger GmbH
Vogesenstraße 23
D-77933 Lahr
Tel: +49(0)7821 943-0
Fax: +49(0)7821 943-213
info@kieninger.de
www.kieninger.de
Milling steps 1 – 7
Milling steps
Step 1
Roughing Z-constant
Cutter head Ø 42 r3
Vc: 500 m/min.
fz: 0.5 mm
ap: 5.0 mm
ae: 30 mm
Step 2
Roughing Z-constant rest
material WPB Ø 20 r4
Vc: 500 m/min.
fz: 0.5 mm
ap: 2.5 mm
ae: 10 mm
Step 3
Roughing Z-constant rest
material WPR Ø 12 r6
Vc: 600 m/min.
fz: 0.2 mm
ap: 2.0 mm
ae: 2.0 mm
Step 4
Roughing Z-constant rest
material WPR Ø 6 r3
Vc: 300 m/min.
fz: 0.15 mm
ap: 0.5 mm
ae: 0.5 mm
Step 5
Finishing flat areas
WPB Ø 8 r1
Vc: 400 m/min.
fz: 0.1 mm
ap: 0.3 mm
ae: 4.0 mm
Step 6
Roughing Z-constant and
optimizing WPR Ø 8 r4
Vc: 400 m/min.
fz: 0.1 mm
ap: 0.15 mm
ae: 0.3 mm
Step 7
Rest material shapes 5-axis
VHM Ø 4 r2
Vc: 200 m/min.
fz: 0.1 mm
ap: 0.1 mm
ae: 0.1 mm

Biresin ® Model and Tooling boards
Biresin ® Model
and Tooling boards
SikaBlock ® Model Boards
SikaBlock ® M80 M150 M330 M440 M450 M650 M700
Density [g/cm³] 0.08 0.15 0.24 0.35 0.45 0.58 0.7
Colour yellowish light green siena apricot orange reddish brown light brown
Characteristics
fine, dense surface;
easily workable,
low dust formation when milled
Applications styling models; design studies and test
milling; substructure for design, styling
and clay models
Processing Data
Dimensions [mm]; [ltr.]
Adhesive Biresin ®
Mixing ratio
Potlife
Setting time
Filler Biresin ®
Mixing ratio
Potlife
Setting time
Physical Data (approx. values)
2500 × 1200 × 100
2500 × 1200 × 200
other dimensions
on request
2000 × 1000 × 100
2000 × 1000 × 200
other dimensions
on request
Foam Adhesive
1-component, humidity curing
open time: 10 min
6–8 h
excellent surface quality;
very good milling behaviour
with low dust formation
1500 × 500 × 50
1500 × 500 × 100
1500 × 500 × 200
2000 × 1000 × 50
2000 × 1000 × 100
2000 × 1000 × 200
Spachtel orange
100 : 2
5 min
> 20 min
design and styling models;
substructure for cubing and DCM;
simple laminating moulds
1500 × 500 × 50
1500 × 500 × 75
1500 × 500 × 100
1500 × 500 × 200
Kleber orange
100 : 65
20 min
6–8 h
homogeneous
surface, good
edge stability
easily workable; fine, dense surface;
good compressive strength and edge stability,
high heat distortion temperature;
good solvent resistance
master models, cubings, DCM, moulds
and tools for lower number of pieces (low
pressure RIM, vacuum forming, etc.)
1500 × 500 × 30
1500 × 500 × 50
1500 × 500 × 75
1500 × 500 × 100
1500 × 500 × 150
Kleber braun
100 : 65
20 min
8–10 h
Spachtel braun
100 : 2
5 min
> 20 min
Shore-hardness - - D 25 D 38 D 50 D 58 D 66
Flexural strength [MPa] 1.0 2.2 5 9 12 18 26
CTE, αT [1/K] 50 × 10 -6 65 × 10 -6 65 × 10 -6 65 × 10 -6 55 × 10 -6 55 × 10 -6 55 × 10 -6
SikaBlock ® Tooling Boards
SikaBlock ®
M940 M960 M970 M980 M1000 M1050
Density [g/cm³] 1.2 1.2 1.2 1.35 1.0 1.0
Colour green blue turquoise blue white grey
Characteristics very abrasion resistant,
excellent milling
properties,
very high strength
very abrasion resistant,
excellent milling
properties,
impact resistant
extremely abrasion
resistant, excellent
milling properties,
very high strength
Applications foundry patterns and core boxes,
metal sheet forming tools,
mouldings and master models
Processing Data
Dimensions [mm]; [ltr.] 1000 × 500 × 30
1000 × 500 × 50
1000 × 500 × 75
1000 × 500 × 100
Adhesive Biresin ®
Mixing ratio
Potlife
Setting time
Physical Data (approx. values)
Kraft Kleber Thix alternative Kleber grün or blau
100 : 33 100 : 50
30 min ~ 7 min
16 h 6 h
very abrasion resistant,
excellent milling
properties,
very high strength
low density, good compressive strength and
edge stability, low thermal expansion
and high dimensional stability
gauges, moulds,
foundry and
master models
1500 × 500 × 50
1500 × 500 × 75
1500 × 500 × 100
Kraft Kleber Thix
100 : 33
30 min
16 h
Shore-hardness D 82 D 78 D 84 D 86 D 75 D 76
Flexural strength [MPa] 105 80 110 145 48 50
HDT [°C] 95 80 78 85 85 90
CTE, αT [1/K] 82 × 10 -6 85 × 10 -6 68 × 10 -6 60 × 10 -6 50–55 × 10 -6 50–55 × 10 -6
Milling Parameters SikaBlock ® M80
SikaBlock ® M80
Model Board
Milling Parameters
Milling steps 1. 2. 3. 4. 5. 6. 7.
Strategy
Milling tool
Roughing
Z - constant
Torus
cutter
Rest material
Z - constant
Torus
copying cutter
Rest material
Z - constant
Ball nose
copying cutter
Rest material
Z - constant
Ball nose
copying cutter
Finishing
flat areas
Torus
copying cutter
Finishing
Z - constant
Ball nose
copying cutter
Processing
▪ The material must be acclimatised to 18 – 25° C prior to machining.
▪ Machining of the block is easily accomplished by sawing, milling or drilling with machines or by hand.
▪ For bondings use e. g. Biresin ® Foam Adhesive or Biresin ® Kleber orange (for more information see
Product Data Sheet). Bonding areas must be clean, dry and free of dust and grease or oil.
▪ For correction or finishing of surface use Biresin ® Spachtel orange (for more information see
Product Data Sheet).
Finishing
rest material
shapes
Solid carbide
ball nose cutter
Diameter [mm] 42 20 12 6 8 8 4
Number of teeth 3 2 2 2 2 2 2
Radius [mm] 3 4 6 3 1 4 2
Cutting speed
(Vc) [m/min]
593 500 600 300 400 400 200
Revolutions [1/min] 4,500 8,000 15,900 16,000 16,000 16,000 16,000
Feedrate per tooth [mm] 1 0.8 0.2 0.2 0.15 0.15 0.15
Feed rate (Vf) [mm/min] 13,500 12,800 6,400 6,400 4,800 4,800 4,800
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1
Cutting Width / Line
spacing (ae) [mm]
30 10 2 0.5 4 0.3 0.1

Milling Parameters SikaBlock ® M150
SikaBlock ® M150
Model Board
Milling Parameters
Milling steps 1. 2. 3. 4. 5. 6. 7.
Strategy
Milling tool
Roughing
Z - constant
Torus
cutter
Rest material
Z - constant
Torus
copying cutter
Rest material
Z - constant
Ball nose
copying cutter
Rest material
Z - constant
Ball nose
copying cutter
Finishing
flat areas
Torus
copying cutter
Finishing
Z - constant
Ball nose
copying cutter
Processing
▪ The material must be acclimatised to 18 – 25° C prior to machining.
▪ Machining of the block is easily accomplished by sawing, milling or drilling with machines or by hand.
▪ For bondings use e. g. Biresin ® Foam Adhesive or Biresin ® Kleber orange (for more information see
Product Data Sheet). Bonding areas must be clean, dry and free of dust and grease or oil.
▪ For correction or finishing of surface use Biresin ® Spachtel orange (for more information see
Product Data Sheet).
Finishing
rest material
shapes
Solid carbide
ball nose cutter
Diameter [mm] 42 20 12 6 8 8 4
Number of teeth 3 2 2 2 2 2 2
Radius [mm] 3 4 6 3 1 4 2
Cutting speed
(Vc) [m/min]
593 500 600 300 400 400 200
Revolutions [1/min] 4,500 8,000 15,900 16,000 16,000 16,000 16,000
Feedrate per tooth [mm] 0.74 0.5 0.2 0.2 0.15 0.15 0.15
Feed rate (Vf) [mm/min] 10,000 8,000 6,400 6,400 4,800 4,800 4,800
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1
Cutting Width / Line
spacing (ae) [mm]
30 10 2 0.5 4 0.3 0.1
Milling Parameters SikaBlock ® M330
SikaBlock ® M330
Model Board
Milling Parameters
Milling steps 1. 2. 3. 4. 5. 6. 7.
Strategy
Milling tool
Roughing
Z - constant
Torus
cutter
Rest material
Z - constant
Torus
copying cutter
Rest material
Z - constant
Ball nose
copying cutter
Rest material
Z - constant
Ball nose
copying cutter
Finishing
flat areas
Torus
copying cutter
Finishing
Z - constant
Ball nose
copying cutter
Processing
▪ The material must be acclimatised to 18 – 25° C prior to machining.
▪ Machining of the block is easily accomplished by sawing, milling or drilling with machines or by hand.
▪ For bondings use e. g. Biresin ® Foam Adhesive or Biresin ® Kleber orange (for more information see
Product Data Sheet). Bonding areas must be clean, dry and free of dust and grease or oil.
▪ For correction or finishing of surface use Biresin ® Spachtel orange (for more information see
Product Data Sheet).
Finishing
rest material
shapes
Solid carbide
ball nose cutter
Diameter [mm] 42 20 12 6 8 8 4
Number of teeth 3 2 2 2 2 2 2
Radius [mm] 3 4 6 3 1 4 2
Cutting speed
(Vc) [m/min]
593 500 600 300 400 400 200
Revolutions [1/min] 4,500 8,000 15,900 16,000 16,000 16,000 16,000
Feedrate per tooth [mm] 0.74 0.5 0.2 0.2 0.15 0.15 0.15
Feed rate (Vf) [mm/min] 10,000 8,000 6,400 6,400 4,800 4,800 4,800
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1
Cutting Width / Line
spacing (ae) [mm]
30 10 2 0.5 4 0.3 0.1

Milling Parameters SikaBlock ® M440 / M450
SikaBlock ® M440/M450
Model Board
Milling Parameters
Milling steps 1. 2. 3. 4. 5. 6. 7.
Strategy
Milling tool
Roughing
Z - constant
Torus
cutter
Rest material
Z - constant
Torus
copying cutter
Rest material
Z - constant
Ball nose
copying cutter
Rest material
Z - constant
Ball nose
copying cutter
Finishing
flat areas
Torus
copying cutter
Finishing
Z - constant
Ball nose
copying cutter
Finishing
rest material
shapes
Solid carbide
ball nose cutter
Diameter [mm] 42 20 12 6 8 8 4
Number of teeth 3 2 2 2 2 2 2
Radius [mm] 3 4 6 3 1 4 2
Cutting speed
(Vc) [m/min]
593 500 600 300 400 400 200
Revolutions [1/min] 4,500 8,000 15,900 16,000 16,000 16,000 16,000
Feedrate per tooth [mm] 0.74 0.5 0.2 0.2 0.15 0.15 0.15
Feed rate (Vf) [mm/min] 10,000 8,000 6,400 6,400 4,800 4,800 4,800
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1
Cutting Width / Line
spacing (ae) [mm]
30 10 2 0.5 4 0.3 0.1
Processing
▪ The material must be acclimatised to 18 – 25° C prior to machining.
▪ Machining of the block is easily accomplished by sawing, milling or drilling with machines or by hand.
▪ For bondings use e. g. Biresin ® Kleber orange (for more information see Product Data Sheet). Bonding areas
must be clean, dry and free of dust and grease or oil.
▪ For correction or finishing of surface use Biresin ® Spachtel orange (for more information see
Product Data Sheet).
Milling Parameters SikaBlock ® M650
SikaBlock ® M650
Model Board
Milling Parameters
Milling steps 1. 2. 3. 4. 5. 6. 7.
Strategy
Milling tool
Roughing
Z - constant
EMZ90
V22.042TH050
(1043249)
Rest material
Z - constant
EBG
V20.020AN140-
C-I (6130406)
Rest material
Z - constant
EBG
R12.012AP120-
C-I (6130394)
Rest material
Z - constant
EBG
R06.006AN100-
C (6132198)
Finishing
flat areas
EBG
V08.008AN100-
C (6130576)
Finishing
Z - constant
EBG
R08.008AP100-
C (9148824)
Finishing
rest material
shapes
Airline Schaftfräser
(1110569)
Diameter [mm] 42 20 12 6 8 8 4
Number of teeth 3 2 2 2 2 2 2
Radius [mm] 3 4 6 3 1 4 2
Cutting speed
(Vc) [m/min]
500 500 600 300 400 400 200
Revolutions [1/min] 3,800 8,000 15,900 16,000 16,000 16,000 16,000
Feedrate per tooth [mm] 0.74 0.62 0.2 0.2 0.15 0.15 0.15
Feed rate (Vf) [mm/min] 8,400 10,000 6,400 6,400 4,800 4,800 4,800
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1
Cutting Width / Line
spacing (ae) [mm]
30 10 2 0.5 4 0.3 0.1
Processing
▪ The material must be acclimatised to 18 – 25° C prior to machining.
▪ Machining of the block is easily accomplished by sawing, milling and so on with
high performance tools or by hand.
▪ Bonding areas must be clean, dry and free of dust and grease or oil. For bondings use e. g. Biresin ® Kleber
braun (for more information see Product Data Sheet).
▪ For correction or finishing of surface use Biresin ® Spachtel braun (for more information see
Product Data Sheet).

Milling Parameters SikaBlock ® M700
SikaBlock ® M700
Model Board
Milling Parameters
Milling steps 1. 2. 3. 4. 5. 6. 7.
Strategy
Milling tool
Roughing
Z - constant
EMZ90
V22.042TH050
(1043249)
Rest material
Z - constant
EBG
V20.020AN140-
C-I (6130406)
Rest material
Z - constant
EBG
R12.012AP120-
C-I (6130394)
Rest material
Z - constant
EBG
R06.006AN100-
C (6132198)
Finishing
flat areas
EBG
V08.008AN100-
C (6130576)
Finishing
Z - constant
EBG
R08.008AP100-
C (9148824)
Finishing
rest material
shapes
Airline Schaftfräser
(1110569)
Diameter [mm] 42 20 12 6 8 8 4
Number of teeth 3 2 2 2 2 2 2
Radius [mm] 3 4 6 3 1 4 2
Cutting speed
(Vc) [m/min]
500 500 600 300 400 400 200
Revolutions [1/min] 3,800 8,000 15,900 16,000 16,000 16,000 16,000
Feedrate per tooth [mm] 0.74 0.62 0.2 0.2 0.15 0.15 0.15
Feed rate (Vf) [mm/min] 8,400 10,000 6,400 6,400 4,800 4,800 4,800
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1
Cutting Width / Line
spacing (ae) [mm]
30 10 2 0.5 4 0.3 0.1
Processing
▪ The material must be acclimatised to 18 – 25° C prior to machining.
▪ Machining of the block is easily accomplished by sawing, milling and so on with
high performance tools or by hand.
▪ Bonding areas must be clean, dry and free of dust and grease or oil. For bondings use e. g. Biresin ® Kleber
braun (for more information see Technical Data Sheet).
▪ For correction or finishing of surface use Biresin ® Spachtel braun (for more information see
Technical Data Sheet).
Milling Parameters SikaBlock ® M940
SikaBlock ® M940
Tooling Board
Milling Parameters
Milling steps 1. 2. 3. 4. 5. 6. 7.
Strategy
Milling tool
Roughing
Z - constant
EMZ90
V22.042TH050
(1043249)
Rest material
Z - constant
EBG
V20.020AN140-
C-I (6130406)
Rest material
Z - constant
EBG
R12.012AP120-
C-I (6130394)
Rest material
Z - constant
EBG
R06.006AN100-
C (6132198)
Finishing
flat areas
EBG
V08.008AN100-
C (6130576)
Processing
▪ The material must be acclimatised to 18 – 25° C prior to machining.
▪ Machining of the block is easily accomplished by sawing, milling and so on with
high performance tools or by hand.
▪ Bonding areas must be clean, dry and free of dust and grease or oil (cleaning e. g.
with Sika ® Reinigungsmittel 5). For bondings use e. g. Biresin ® Power Adhesive Thix
or Biresin ® Kleber grün (for more information see Product Data Sheet).
Finishing
Z - constant
EBG
R08.008AP100-
C (9148824)
Finishing
rest material
shapes
Airline Schaftfräser
(1110569)
Diameter [mm] 42 20 12 6 8 8 4
Number of teeth 3 2 2 2 2 2 2
Radius [mm] 3 4 6 3 1 4 2
Cutting speed
(Vc) [m/min]
500 500 600 250 400 400 200
Revolutions [1/min] 3,800 8,000 15,900 13,300 16,000 16,000 16,000
Feedrate per tooth [mm] 0.5 0.5 0.2 0.2 0.15 0.15 0.15
Feed rate (Vf) [mm/min] 5,700 8,000 6,400 5,300 4,800 4,800 4,800
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1
Cutting Width / Line
spacing (ae) [mm]
30 10 2 0.5 4 0.3 0.1

Milling Parameters SikaBlock ® M960
SikaBlock ® M960
Tooling Board
Milling Parameters
Milling steps 1. 2. 3. 4. 5. 6. 7.
Strategy
Milling tool
Roughing
Z - constant
EMZ90
V22.042TH050
(1043249)
Rest material
Z - constant
EBG
V20.020AN140-
C-I (6130406)
Rest material
Z - constant
EBG
R12.012AP120-
C-I (6130394)
Rest material
Z - constant
EBG
R06.006AN100-
C (6132198)
Finishing
flat areas
EBG
V08.008AN100-
C (6130576)
Finishing
Z - constant
EBG
R08.008AP100-
C (9148824)
Processing
▪ The material must be acclimatised to 18 – 25° C prior to machining.
▪ Machining of the block is easily accomplished by sawing, milling and so on with
high performance tools or by hand.
▪ Bonding areas must be clean, dry and free of dust and grease or oil (cleaning e. g. with Sika ®
Reinigungsmittel 5). For bondings use e. g. Biresin ® Power Adhesive Thix or Biresin ® Kleber blau
(for more information see Product Data Sheet).
Finishing
rest material
shapes
Airline Schaftfräser
(1110569)
Diameter [mm] 42 20 12 6 8 8 4
Number of teeth 3 2 2 2 2 2 2
Radius [mm] 3 4 6 3 1 4 2
Cutting speed
(Vc) [m/min]
500 500 600 250 400 400 200
Revolutions [1/min] 3,800 8,000 15,900 13,300 16,000 16,000 16,000
Feedrate per tooth [mm] 0.5 0.5 0.2 0.2 0.15 0.15 0.15
Feed rate (Vf) [mm/min] 5,700 8,000 6,400 5,300 4,800 4,800 4,800
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1
Cutting Width / Line
spacing (ae) [mm]
30 10 2 0.5 4 0.3 0.1
Milling Parameters SikaBlock ® M970
SikaBlock ® M970
Tooling Board
Milling Parameters
Milling steps 1. 2. 3. 4. 5. 6. 7.
Strategy
Milling tool
Roughing
Z - constant
EMZ90
V22.042TH050
(1043249)
Rest material
Z - constant
EBG
V20.020AN140-
C-I (6130406)
Rest material
Z - constant
EBG
R12.012AP120-
C-I (6130394)
Rest material
Z - constant
EBG
R06.006AN100-
C (6132198)
Finishing
flat areas
EBG
V08.008AN100-
C (6130576)
Finishing
Z - constant
EBG
R08.008AP100-
C (9148824)
Finishing
rest material
shapes
Airline Schaftfräser
(1110569)
Diameter [mm] 42 20 12 6 8 8 4
Number of teeth 3 2 2 2 2 2 2
Radius [mm] 3 4 6 3 1 4 2
Cutting speed
(Vc) [m/min]
600 500 600 250 400 400 200
Revolutions [1/min] 4,600 8,000 15,900 13,300 16,000 16,000 16,000
Feedrate per tooth [mm] 0.41 0.5 0.2 0.2 0.15 0.15 0.15
Feed rate (Vf) [mm/min] 5,700 8,000 6,400 5,300 4,800 4,800 4,800
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1
Cutting Width / Line
spacing (ae) [mm]
30 10 2 0.5 4 0.3 0.1
Processing
▪ The material must be acclimatised to 18 – 25° C prior to machining.
▪ Machining of the block is easily accomplished by sawing, milling and so on with
high performance tools or by hand.
▪ Bonding areas must be clean, dry and free of dust and grease or oil (cleaning e. g. with Sika ®
Reinigungsmittel 5). For bondings use e. g. Biresin ® Power Adhesive Thix or Biresin ® Kleber grün / blau
(for more information see Product Data Sheet).

Milling Parameters SikaBlock ® M980
SikaBlock ® M980
Tooling Board
Milling Parameters
Milling steps 1. 2. 3. 4. 5. 6. 7.
Strategy
Milling tool
Roughing
Z - constant
Torus
cutter
Rest material
Z - constant
Torus
copying cutter
Rest material
Z - constant
Ball nose
copying cutter
Rest material
Z - constant
Ball nose
copying cutter
Finishing
flat areas
Torus
copying cutter
Finishing
Z - constant
Ball nose
copying cutter
Processing
▪ The material must be acclimatised to 18 – 25° C prior to machining.
▪ Machining of the block is easily accomplished by sawing, milling and so on with
high performance tools or by hand.
▪ Bonding areas must be clean, dry and free of dust and grease or oil (cleaning e. g. with Sika ®
Reinigungsmittel 5). For bondings use e. g. Biresin ® Power Adhesive Thix or Biresin ® Kleber blau
(for more information see Product Data Sheet).
Finishing
rest material
shapes
Solid carbide
ball nose cutter
Diameter [mm] 42 20 12 6 8 8 4
Number of teeth 3 2 2 2 2 2 2
Radius [mm] 3 4 6 3 1 4 2
Cutting speed
(Vc) [m/min]
500 500 600 300 400 400 200
Revolutions [1/min] 3,800 8,000 15,900 16,000 16,000 16,000 16,000
Feedrate per tooth [mm] 0.5 0.5 0.2 0.15 0.1 0.1 0.1
Feed rate (Vf) [mm/min] 5,700 8,000 6,400 4,800 3,200 3,200 3,200
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1
Cutting Width / Line
spacing (ae) [mm]
30 10 2 0.5 4 0.3 0.1
Milling Parameters SikaBlock ® M1000 / M1050
SikaBlock ® M1000/M1050
Tooling Board
Milling Parameters
Milling steps 1. 2. 3. 4. 5. 6. 7.
Strategy
Milling tool
Roughing
Z - constant
EMZ90
V22.042TH050
(1043249)
Rest material
Z - constant
EBG
V20.020AN140-
C-I (6130406)
Rest material
Z - constant
EBG
R12.012AP120-
C-I (6130394)
Rest material
Z - constant
EBG
R06.006AN100-
C (6132198)
Finishing
flat areas
EBG
V08.008AN100-
C (6130576)
Processing
▪ The material must be acclimatised to 18 – 25° C prior to machining.
▪ Machining of the block is easily accomplished by sawing, milling and so on with
high performance tools or by hand.
▪ Bonding areas must be clean, dry and free of dust and grease or oil. For bondings use
e. g. Biresin ® Power Adhesive Thix (for more information see Product Data Sheet).
▪ For correction or finishing of surface use Biresin ® Spachtel weiß (for more information
see Product Data Sheet).
Finishing
Z - constant
EBG
R08.008AP100-
C (9148824)
Finishing
rest material
shapes
Airline Schaftfräser
(1110569)
Diameter [mm] 42 20 12 6 8 8 4
Number of teeth 3 2 2 2 2 2 2
Radius [mm] 3 4 6 3 1 4 2
Cutting speed
(Vc) [m/min]
650 650 600 250 400 400 200
Revolutions [1/min] 5,000 10,400 15,900 13,300 16,000 16,000 16,000
Feedrate per tooth [mm] 0.42 0.42 0.2 0.2 0.15 0.15 0.15
Feed rate (Vf) [mm/min] 6,300 8,800 6,400 5,300 4,800 4,800 4,800
Cutting depth (ap) [mm] 5 2.5 2 0.5 0.3 0.15 0.1
Cutting Width / Line
spacing (ae) [mm]
30 10 2 0.5 4 0.3 0.1

Sika – a Global Network
Sika Deutschland GmbH
Subsidiary Bad Urach
Stuttgarter Str. 139
D-72574 Bad Urach
Germany
Tel: +49(0)7125 940 492
Fax: +49(0)7125 940 401
e-mail: tooling@de.sika.com
Our most current General Sales
Conditions shall apply.
Please consult the Product Data Sheet
prior to any use and processing.
Actual Product Data Sheets and
information about additional products
please find in:
www.sika.com
http://toolingandcomposites.sika.com
Subject to alterations in the course of technical progress and also subject to error. 04.11