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Manufacturer Model Schanzlin Flasher Units Schanzlin - VME Model year Part no. Pk. Gigant 703 S, 803, S 4DN 008 768-041 12V 2+1+1x21W 6-pin 1 Schlüter S 350 - S 3000 ->06/78 4DN 008 768-041 12V 2+1+1x21W 6-pin 1 S 350 - S 3000 07/78-> 4DN 008 768-021 12V 2+1+1x21W 6-pin 1 Sisu (Valmet) 205 - 665 4DN 008 768-021 12V 2+1+1x21W 6-pin 1 6000 - 8400 4DN 008 768-021 12V 2+1+1x21W 6-pin 1 Steyr 8060 - 8160 a 4DN 008 768-021 12V 2+1+1x21W 6-pin 1 VME DM 861 4DN 008 768-021 12V 2+1+1x21W 6-pin 1 DM 5350 4DM 003 944-027 24V 2+1x21W +5W 6-pin 126 T 500 - T 2250 4DN 008 768-021 12V 2+1+1x21W 6-pin 1 3500 4DM 003 944-041 24V 2+1x21W +5W 6-pin 1 **) C2 and 31 connection on top 1.16 EE 11
Legal requirement in all ECE states In the case of vehicles approved for use on public roads, the indicators must be monitored: The failure of an indicator must be shown optically or acoustically in the vehicle. This applies in all ECE states. In other words, the potential failure of the indicator must be monitored by the vehicle. Manufacturers use various failure-control systems. The failure check systems currently in use cannot detect simple LED lights and display a fault. All Hella LED indicators have integrated electronics for failure checking. The indicators are self-monitoring. They generate a pulse that is evaluated by the electronic ballast. This ballast simulates a 21 W bulb, which makes operation with conventional flasher units possible. As soon as one single LED fails, the light can be considered faulty, the pulse is not generated. The ballast then switches the bulb simulation off and the flasher unit indicates the fault to the driver. Safe conversion to Hella LED indicators now possible thanks to patented Hella electronics LED indicator failure check: Background information. Fig. 1 Fig. 2 Fig. 3 I = Current t = Time 1 = Pulse peak 2 = Switch-on pulse 3 = Individual pulse 4 = Filament bulb 5 = LED LED Indicators Failure Check Hella supplies electronic ballasts for all Hella LED indicators which make it possible to convert the indicator failure display for various vehicles. This is necessary if the vehicle manufacturer does not guarantee indicator bulb failure checking via the vehicle electric system. The method has been patented by Hella. At the moment, there are three different ballasts and several different LED indicator types available. Why does the failure detection required by law work with various LED lights with some flasher units and not with others? Fig. 1 illustrates the typical current pattern when a bulb is switched on. Different flasher units detect this in different ways, for example by a) measuring the pulse peak or b) measuring the current at some point during the switch-on pulse or c) measuring the current after the pulse, when the current is constant and has a certain intensity, or d) determining the total energy flowing through the light (size of area A) Fig. 2 shows the LED current (I LED) in relation to this. None of the methods mentioned can work here, because there is neither a switch-on pulse available nor is the current intensity high enough, and another possibility is that the total energy through both lights is identical (area B is as large as A). If a simple Ohmic resistor is inserted, e.g. a resistor cable, the current is increased by a certain value (IR) and the curve illustrated in Fig. 3 is the result. In this case, only a flasher unit according to principle c) would work. If the resistance is chosen somewhat higher, principle d) could also possibly work. If the light fails afterwards due to mechanical damage, the flasher unit could detect the inserted resistor as a functional bulb. In this case, a light working perfectly would be indicated although this is not the case! This means: In this case the vehicle would lose its approval for use on public roads. The only solution conceivable for universal use is one that works with all the flasher units on the market. As the above considerations have shown, this can practically only be guaranteed if the current pattern of a bulb is simulated exactly by means of an electronic circuit. Since such a circuit is extremely <strong>com</strong>plex, it is not possible to integrate this in the LED light. In order to be able to benefit from the advantages of LED lights despitethis fact, a ballast is required for the circuit. This <strong>com</strong>bination provides the perfect – and above all legally conforming – solution to the problem. EE 11 1.17 1
Page 1 and 2: ELECTRICS 201213 www.hella.com
Page 3 and 4: Flasher Units, Trailer Connecting U
Page 5 and 6: R Rear view camera systems 9.02 Rel
Page 7 and 8: X XX 000 000-00 0 X XX 000 000-00 0
Page 9 and 10: 3. Acoustic signal units 3 . . Vers
Page 11 and 12: 8. Special equipment and parts Test
Page 13 and 14: Flasher Units, Voltage Transformers
Page 15 and 16: Manufacturer Model Alfa Romeo Model
Page 17 and 18: Manufacturer Model Ford Model year
Page 19 and 20: Manufacturer Model Peugeot Model ye
Page 21 and 22: Manufacturer Model Vauxhall Model y
Page 23 and 24: Manufacturer Model Nissan Model yea
Page 25 and 26: Manufacturer Model Mercedes-Benz Mo
Page 27: Manufacturer Model Deutz-Fahr Model
Page 31 and 32: Flasher unit, 6V, 4-pole Two-wheele
Page 33 and 34: Flasher units 12V, 4-pole C2 and 31
Page 35 and 36: Flasher units 12V, 6-pole Iveco-Mag
Page 37 and 38: Flasher units 24V, 4-pole Universal
Page 39 and 40: Flasher units 24V, 6-pole Berkhof,
Page 41 and 42: Flasher units 24V, 13-pole Scania P
Page 43 and 44: The test circuits The single-circui
Page 45 and 46: The three-circuit test circuit With
Page 47 and 48: Two-circuit flasher units Range of
Page 49 and 50: Universal electronic flasher unit w
Page 51 and 52: Colour of lead: 24V Towing vehicle
Page 53 and 54: Voltage transformers For commercial
Page 55 and 56: List of manufacturers/page for cars
Page 57 and 58: Manufacturer Model Vehicle type Alf
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Page 61 and 62: Manufacturer Model Vehicle type Ope
Page 63 and 64: Manufacturer Model Vehicle type Peu
Page 65 and 66: Manufacturer Model Vehicle type Vau
Page 67 and 68: Control Units, Glow Plug System Lis
Page 69 and 70: Manufacturer Model Vehicle type For
Page 71 and 72: Manufacturer Model Vehicle type Peu
Page 73 and 74: Manufacturer Model Vehicle type Vol
Page 75 and 76: 12 V, no. of poles 10, preheating t
Page 77 and 78: 12 V, no. of poles 6, preheating ti
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12 V, no. of poles 6, after-glow ca
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12 V, no. of poles 10, after-glow c
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Light warning control unit Ford, Se
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Manufacturer Model Renault Model ye
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Manufacturer Model Fiat Model year
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Headlight Levelling Actuators Audi,
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Relays Product descriptions 2.02-2.
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Mini-relays, 12V Powerminirelays, 1
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Mini-relays / Solid-state relays No
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Normally-open relays (mini-relays)
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Normally-open relay (power mini-rel
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Change-over relays (mini-relays) Wi
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Heavy-duty normally open relays Wit
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Relays Solid-state relays - Battery
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For circuit boards for waterproof I
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Manufacturer Model Seat Model year
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Manufacturer Model Bova Model year
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5WG 002 450-28 5WG 002 450-31 Relay
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Relays, Wiping Interval Relays, wip
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Relays, Headlight Cleaning Part no.
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Manufacturer Page Alfa Romeo 2.30 A
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Manufacturer Model Vehicle type Fer
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Manufacturer Model Vehicle type Peu
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12 V 4RP 008 189-041 Opel, Vauxhall
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Switches in model range 354 100-...
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Module switches, 12V Part no. Unive
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Module switches, 24V Part no. Unive
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Function 06 Change-over, locking, 1
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Universal flush-fit Switches Access
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Locking, 1-stage, with one circuit
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Locking, 1-stage, with two circuits
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Key, 1-stage, with two circuits Par
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Hazard flasher switches Part no. Pk
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The Hella switch series 004 570 / 0
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Key, 2-stage, with two circuit Part
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Accessories for switches in model r
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Light Part no. Symbol Colour Light
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Brake system Part no. Symbol Colour
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Inside Part no. Symbol Colour Seat
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Drive Part no. Symbol Colour Lubric
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Auxiliary symbol cards Part no. Sym
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Power window switch For window lift
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On-off switches Toggle switch. Blac
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Switches/Door-contact With one 6.3
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Push-button switches For flush fitt
Page 181 and 182:
On-off switch Push-button switch wi
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Hazard flasher switches Push button
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On-off switches Push-pull switch wi
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Switch for headlight levelling Regu
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Pre-heating starter switches Rotary
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Combination switches Steering colum
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Battery master switches For battery
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Battery master switches With 2 pred
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Pressure and tappet switches Part n
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Wiper blades (left hand drive) Prod
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Wiper blade sets for cars, vans, co
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Circulation pumps MP 30 Output: 950
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Water pumps WSS = window cleaning /
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Headlight Cleaning Systems Headligh
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Water tanks Capacity: 3.0 l. Part n
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Water tanks Capacity: 8.0 l. Part n
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Water tanks Capacity: 20.0 l. Part
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Water tank, 1.5 l Water tanks, 3.0
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Water tank, 8.0 l Water tank, 20.0
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Buzzers 5.02, 5.12 Reverse and warn
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Reverse and warning alarm Black ste
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Disc-type-horns M 26 Galvanized met
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Disc-type-horns M 26 Galvanized met
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Disc-type-horns M 100 Black body an
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Disc-type-horns B 36 Galvanized met
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Supertone horns For high-priority v
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Compressed-air horns For vehicles w
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Application chart (indicating corre
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Manufacturer Model Mercedes-Benz 23
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Manufacturer Model Auwärter E. Mod
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Manufacturer Model Iveco EuroClass
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Manufacturer Model MAN 7.150 - 12.2
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Manufacturer Model Mercedes-Benz At
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Manufacturer Model Mercedes-Benz Ax
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Manufacturer Model Mercedes-Benz Ec
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Manufacturer Model Steyr 9 S - 17 S
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Manufacturer Model JCB Model year P
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Mercedes-Benz 207 D - 410 (T1, TN-s
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Mercedes-Benz 1422-2633 (NG) 1/80->
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Mercedes-Benz Transporter Vario/Uni
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Mercedes-Benz Atego I 01/98->09/04,
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MB Actros I 9/96->9/04, Actros II 1
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MAN F 2000, L 2000 9/94->, Jonckhee
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MAN F-series 70-> and buses Grey, s
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MAN G, G 90-series and all trucks o
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Iveco, MAN, Mercedes-Benz, Faun, Kr
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Volvo Black plastic mirror head. Mi
Page 279 and 280:
Volkswagen bus, van, T4 Transporter
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E.g. for MAN, Neoplan and Scania Bl
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Coaches and overland buses e.g. for
Page 285 and 286:
Base plates Base plate for mounting
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Illus. Part no. Description Mirror
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Illus. Part no. Description 1 9HD 5
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Bus mirror with extremely large vie
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External Mirrors for Agricultural a
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Universal Black plastic mirror head
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Universal Black, steel mirror head.
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Universal Part no. Pk. 8SB 002 404-
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Connecting Cables / Mirror Arms Uni
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Product descriptions The vehicle ap
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Installation Material Crimp termina
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Illustration Description Cable Desc
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8KW 009 254-801 Crimp connector set
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8KW 009 253-801 Duraseal crimp conn
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Superseal-Assortments Part no. 8KW
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Illustration Description Cable sect
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Illustration Description Cable sect
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Crimp Terminals Non-Insulated Illus
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Solder-free tubular cable lugs for
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Special crimping tools Model Profi
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Sockets For receiving max. eight 6.
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Retaining spring for relays For mou
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Accessories for plastic cable strap
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Plastic insulating tapes Adhesive o
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Hose clips Herkules S Stainless ste
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Pipe clamps With rubber profile. St
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Standard sockets (ISO 4165) Compact
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Standard sockets (ISO 4165) Plastic
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Standard plug (ISO 4165) Without st
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2-pole sockets and plugs (DIN 14 69
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Sockets and plugs for special appli
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4-pole sockets and plugs (DIN 72 57
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7-pole sockets and plugs, 12V "N" (
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7-pole sockets and plugs, 12V "S" (
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7+6-pole plug not for use with MULT
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Adapter, 12V Super short adapter fo
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Pin assignments for standard plug c
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15-pole sockets and plugs, 24V (ISO
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Adapter, 24V Adapter cable Max. loa
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Pin assignments for standard plug c
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Spirally-coiled cables, 24V 7-core
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Cable connectors Cable connector Wi
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Fuse boxes ATO-Fuse box Transparent
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Fuse boxes ATO-Fuse box set Consist
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PAL fuses (Original Pacific) slow b
Page 375 and 376:
Blade-type fuses (MINI, ATO, MAXI)
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Thermal automatic fuses, suitable f
Page 379 and 380:
Holder for fuses Pro-fit pack 100 m
Page 381 and 382:
Holder for fuses Bayonet fastening.
Page 383 and 384:
Battery earth straps Part no. Pk. 8
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Special battery terminal clips For
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8KW 009 255-801 Crimp connector set
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Part no. Pk. 9XX 863 801-001 1 Hand
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Cable cross-section sq. mm Colour o
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Special Equipment Rear view camera
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Battery chargers Power-Charger with
Page 397 and 398:
High Frequency Battery Charger, Bat
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Test units Battery tester Handy and
Page 401 and 402:
Fans Jet Powerful fan for a pleasan
Page 403 and 404:
List of part numbers Manufacturer's
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List of Part Numbers Part number Pa
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Agria Hella 1139 500 48 6JF 001 571
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Bosch Hella 3 397 110 298 9XW 857 5
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Cobo Hella 13.350.055 9XT 713 630-3
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FEP Hella 32010100 6EH 007 832-001
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Gaisbach Hella 558 962 8KW 744 734-
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HERTH & BUSS Hella 50 252 658 8KW 1
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HERTH & BUSS Hella 79 382 029 9EY 1
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Jungheinrich Hella 14465020 6BA 001
Page 429 and 430:
Krone Hella 0944125/0 8KW 044 025-0
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Littlefuse Hella 297030.LN000 8JS 7
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Menbers Hella 005836.00 8JB 007 645
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Merit, Malta Hella 117550 8JA 001 9
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O & K Hella 8110522 8JD 005 993-002
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Schmitz Cargobull Hella 1-FZELEK022
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SWF Hella 511 138 6RH 004 570-671 5
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Volvo Hella 30005080042 8JA 003 526
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Wuerth Hella 0985 109 1 9MJ 707 873
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Type-approval no. Part no. Page Typ
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EE 11 10.47 10
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Light is life - light is safety. Li
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