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<strong>PBM</strong> <strong>Battery</strong> <strong>Chargers</strong><br />

344<br />

• Single-phase input voltage: 120/208/240V AC Frequency: 50/60 Hz.<br />

• Transformer adjustments to ±5%V AC.<br />

• Tropicalized stray-flux transformer, copper windings with double<br />

enamel insulation, class H, impregnated with non-toxic resins,<br />

kiln-dried.<br />

• Transformer with UL recognized insulation system which ensures high<br />

reliability even in difficult operating conditions.<br />

• Overload cutout on transformer.<br />

• Rectifier bridge equipped with interference suppressing filters.<br />

• Protection fuses on mains input and D.C. output.<br />

• Final acceptance test conforming to UL safety standards.<br />

• Equipped with mains and battery cables. Complete with connectors.<br />

LCD displaying charging<br />

data and faults, if any<br />

www.helmarparts.com<br />

© Copyright 2012 HELMAR INC.<br />

TL EQUALIZER<br />

Single-phase<br />

• Electronic controller AP071 with microprocessor and failure<br />

diagnostics.<br />

• Polycarbonate plate equipped with 4 LED’s indicating the<br />

charging stages.<br />

• 12/24/36V rated voltages selectable by jumpers and with 2.40<br />

V/cell automatic threshold setting.<br />

• DIP switches to program and set the charging parameters (Autostart,<br />

Final charge time, Quick test, Equalizing charge, and Proportional<br />

charge).<br />

• Lab-tested electronic circuit conforming to the EMC-Directive and<br />

CE marking.<br />

START/STOP button<br />

POWER POINT<br />

Single-phase & Three-phase<br />

TECHNICAL GENERAL REMARKS:<br />

• Single-phase input voltage:208/240/480V AC – Frequency: 50/60 Hz.<br />

• Three-phase input voltage: 208/240/480/600V AC – Frequency: 50/60 Hz.<br />

• Transformer adjustments to ±5%V AC.<br />

• Tropicalized stray-flux transformer, copper windings with double enamel<br />

insulation, class H, impregnated with non-toxic resins, kiln-dried.<br />

• Transformer with UL recognized insulation system which ensures high<br />

reliability even in difficult operating conditions.<br />

• Low voltage control circuit (24V AC).<br />

• Overload cutout on transformer.<br />

• Rectifier bridge equipped with interference suppressing filters.<br />

• Protection fuses on mains input, and D.C. output.<br />

• Final acceptance test conforming to safety regulations.<br />

• Complete with charging cables and connector.<br />

• Power cord to be installed by the customer.<br />

• Electronic controller AP735USA with microprocessor and failure diagnostics<br />

powered from battery voltage.<br />

• Polycarbonate plate with LED’s indicating the charging stages or faults, if any.<br />

• Lab-tested electronic circuit conforming to the EMC-Directive and CE marking.<br />

• Charger switching off on battery disconnection while on charge.<br />

• Short check of functions and times.<br />

• 4 digit LCD with 12 multifunctional symbols displaying the charging data<br />

recalled by pushing the ON-OFF button.<br />

• Real Time Delivered Current (A) and<br />

<strong>Battery</strong> Voltage (V)<br />

• <strong>Battery</strong> Voltage before charging (V) and<br />

Initial Current of the Charge (A)<br />

• Delivered Charge (Ah)<br />

• Overall charging time (hours : minutes)<br />

• Final Voltage reached by battery (V) and<br />

Final Current delivered (A)<br />

BATTERY CONNECTED<br />

FINAL CHARGE<br />

END OF CHARGING<br />

FAULT<br />

The following charging parameters can<br />

be programmed by means of DIP switches:<br />

1. Automatic start (Autostart)<br />

2. Final charge timer settable to 8 values from<br />

1h to 5h 30m<br />

3. Safety timer on the initial stage settable to<br />

7h or 11h (standard)<br />

4. Equalizing charge<br />

5. Proportional charge


<strong>PBM</strong> <strong>Battery</strong> <strong>Chargers</strong><br />

TL Equalizer Plug-Ins - Single Phase<br />

BATTERY LEAD ACID A.C. INPUT / FUSES (A) DIMENSIONS (inches)<br />

PART# TYPE CELLS BATTERY 120V 208V 240V L x H x W<br />

30-003 12V / 20A 6 100 ÷ 140 3.4 6 2 4 1.6 4 16.7 x 11.0 x 10.6<br />

30-005 12V / 30A 6 150 ÷ 210 5.1 6 2.9 4 2.6 4 16.7 x 11.0 x 10.6<br />

30-007 12V / 40A 6 200 ÷ 280 6.7 8 3.9 6 3.4 6 16.7 x 11.0 x 10.6<br />

30-009 12V / 50A 6 250 ÷ 350 8.4 10 4.8 6 4.2 6 16.7 x 11.0 x 10.6<br />

30-011 12V / 60A 6 300 ÷ 420 10.1 12 5.9 8 5 6 19.7 x 11.8 x 11.8<br />

30-019 24V / 20A 12 100 ÷ 140 6.4 8 3.6 6 3.2 6 16.7 x 11.0 x 10.6<br />

30-021 24V / 30A 12 150 ÷ 210 9.6 12 5.4 8 4.8 6 16.7 x 11.0 x 10.6<br />

30-023 24V / 40A 12 200 ÷ 280 12.8 15 7.2 10 6.4 8 19.7 x 11.8 x 11.8<br />

30-025 24V / 50A 12 250 ÷ 350 16 20 9 12 8 10 19.7 x 11.8 x 11.8<br />

30-035 36V / 20A 18 100 ÷ 140 9.4 12 5.3 8 4.7 6 16.7 x 11.0 x 10.6<br />

30-037 36V / 30A 18 150 ÷ 210 14.1 20 7.9 10 7.1 10 16.7 x 11.0 x 10.6<br />

30-039 36V / 40A 18 200 ÷ 280 18.9 25 10.6 12 9.5 12 19.7 x 11.8 x 11.8<br />

30-043 48V / 20A 24 100 ÷ 140 12.8 15 7.4 10 6.4 8 19.7 x 11.8 x 11.8<br />

30-045 48V / 30A 24 150 ÷ 210 18.9 12 10.9 12 9.5 12 19.7 x 11.8 x 11.8<br />

Matic Point Plug-Ins - Single Phase<br />

BATTERY LEAD ACID A.C. INPUT / FUSES (A) DIMENSIONS (inches)<br />

PART# TYPE CELLS BATTERY 120V 208V 240V L x H x W<br />

30-063 12V / 20A 6 100 ÷ 140 3.4 6 2 4 1.6 4 16.7 x 11.0 x 10.6<br />

30-065 12V / 30A 6 150 ÷ 210 5.1 6 2.9 4 2.6 4 16.7 x 11.0 x 10.6<br />

30-067 12V / 40A 6 200 ÷ 280 6.7 8 3.9 6 3.4 6 16.7 x 11.0 x 10.6<br />

30-069 12V / 50A 6 250 ÷ 350 8.4 10 4.8 6 4.2 6 16.7 x 11.0 x 10.6<br />

30-071 12V / 60A 6 300 ÷ 420 10.1 12 5.9 8 5 6 19.7 x 11.8 x 11.8<br />

30-079 24V / 20A 12 100 ÷ 140 6.4 8 3.6 6 3.2 6 16.7 x 11.0 x 10.6<br />

30-081 24V / 30A 12 150 ÷ 210 9.6 12 5.4 8 4.8 6 16.7 x 11.0 x 10.6<br />

30-083 24V / 40A 12 200 ÷ 280 12.8 15 7.2 10 6.4 8 19.7 x 11.8 x 11.8<br />

30-085 24V / 50A 12 250 ÷ 350 16 20 9 12 8 10 19.7 x 11.8 x 11.8<br />

30-095 36V / 20A 18 100 ÷ 140 9.4 12 5.3 8 4.7 6 16.7 x 11.0 x 10.6<br />

30-097 36V / 30A 18 150 ÷ 210 14.1 20 7.9 10 7.1 10 16.7 x 11.0 x 10.6<br />

30-099 36V / 40A 18 200 ÷ 280 18.9 25 10.6 12 9.5 12 19.7 x 11.8 x 11.8<br />

Power Point - Single Phase<br />

BATTERY LEAD ACID A.C. INPUT / FUSES (A) DIMENSIONS (inches)<br />

PART# TYPE CELLS BATTERY 208V 240V 480V L x H x W<br />

30-108 12V / 80A 6 400 ÷ 560 7.6 10 6.5 8 3.3 6 19.7 x 31.5 x 15.7<br />

30-110 12V / 90A 6 450 ÷ 630 8.5 10 7.4 10 3.7 6 19.7 x 31.5 x 15.7<br />

30-112 12V / 100A 6 500 ÷ 700 9.4 12 8.2 10 4.1 6 19.7 x 31.5 x 15.7<br />

30-116 12V / 120A 6 600 ÷ 840 11.3 15 9.8 12 4.9 6 19.7 x 31.5 x 15.7<br />

30-145 24V / 60A 12 300 ÷ 420 10.8 12 9.3 12 4.7 6 19.7 x 31.5 x 15.7<br />

30-149 24V / 80A 12 400 ÷ 560 14.3 20 12.4 15 6.2 8 19.7 x 31.5 x 15.7<br />

30-153 24V / 100A 12 500 ÷ 700 17.9 20 15.5 20 7.8 10 19.7 x 31.5 x 15.7<br />

30-157 24V / 120A 12 600 ÷ 840 21.5 25 18.6 25 9.3 12 19.7 x 31.5 x 15.7<br />

30-161 24V / 140A 12 700 ÷ 980 25.1 40 21.8 32 10.9 20 19.7 x 31.5 x 15.7<br />

30-165 24V / 160A 12 800 ÷ 1120 28.7 50 24.9 40 12.4 20 19.7 x 39.4 x 15.7<br />

30-184 36V / 50A 18 250 ÷ 350 13.2 15 11.4 15 5.7 8 19.7 x 31.5 x 15.7<br />

30-186 36V / 60A 18 300 ÷ 420 15.8 20 13.7 15 6.9 8 19.7 x 31.5 x 15.7<br />

30-190 36V / 80A 18 400 ÷ 560 21.1 25 18.3 25 9.2 12 19.7 x 31.5 x 15.7<br />

30-194 36V / 100A 18 500 ÷ 700 26.4 50 22.9 40 11.4 20 19.7 x 31.5 x 15.7<br />

30-198 36V / 120A 18 600 ÷ 840 31.7 50 27.5 50 13.7 25 19.7 x 39.4 x 15.7<br />

30-202 36V / 140A 18 700 ÷ 980 37 63 32 50 16 25 19.7 x 39.4 x 15.7<br />

30-206 36V / 160A 18 800 ÷ 1120 42.3 63 36.6 63 18.3 32 19.7 x 39.4 x 15.7<br />

30-210 36V / 180A 18 900 ÷ 1260 47.5 80 41.2 63 20.6 32 19.7 x 39.4 x 15.7<br />

30-226 48V / 50A 24 250 ÷ 350 17.5 20 15.1 20 7.6 10 19.7 x 31.5 x 15.7<br />

30-227 48V / 60A 24 300 ÷ 420 20.9 25 18.1 25 9.1 12 19.7 x 31.5 x 15.7<br />

30-231 48V / 80A 24 400 ÷ 560 27.9 50 24.2 40 12.1 20 19.7 x 31.5 x 15.7<br />

30-235 48V / 100A 24 500 ÷ 700 34.9 63 30.2 50 15.1 25 19.7 x 31.5 x 15.7<br />

30-239 48V / 120A 24 600 ÷ 840 41.9 63 36.3 63 18.1 32 19.7 x 39.4 x 15.7<br />

30-272 72V / 80A 36 400 ÷ 560 41.5 63 36 63 18 32 19.7 x 39.4 x 15.7<br />

30-276 72V / 100A 36 500 ÷ 700 51.9 80 45 80 22.5 40 19.7 x 39.4 x 15.7<br />

30-280 72V / 120A 36 600 ÷ 840 62.2 100 53.9 80 27 50 19.7 x 39.4 x 15.7<br />

www.helmarparts.com<br />

© Copyright 2012 HELMAR INC.<br />

345


<strong>PBM</strong> <strong>Battery</strong> <strong>Chargers</strong><br />

346<br />

www.helmarparts.com<br />

© Copyright 2012 HELMAR INC. Cabinet size (Inches):<br />

23.62 x 41.34 x 55.12 (LxWxH)<br />

Power Point - Three Phase<br />

BATTERY LEAD ACID A.C. INPUT / FUSES (A) DIMENSIONS (inches)<br />

PART# TYPE CELLS BATTERY 208V 240V 480V 600V L x H x W<br />

30-308 12V / 80A 6 400 ÷ 560 4.1 6 3.6 6 1.8 4 1.4 4 19.7 x 31.5 x 15.7<br />

30-310 12V / 90A 6 450 ÷ 630 4.6 6 4.0 6 2.0 4 1.6 4 19.7 x 31.5 x 15.7<br />

30-312 12V / 100A 6 500 ÷ 700 5.1 8 4.5 6 2.2 4 1.8 4 19.7 x 31.5 x 15.7<br />

30-316 12V / 120A 6 600 ÷ 840 6.2 8 5.4 8 2.7 4 2.1 4 19.7 x 31.5 x 15.7<br />

30-345 24V / 60A 12 300 ÷ 420 5.9 8 5.1 8 2.5 4 2.0 4 19.7 x 31.5 x 15.7<br />

30-349 24V / 80A 12 400 ÷ 560 7.8 10 6.8 8 3.4 6 2.7 4 19.7 x 31.5 x 15.7<br />

30-353 24V / 100A 12 500 ÷ 700 9.8 12 8.5 10 4.2 6 3.4 6 19.7 x 31.5 x 15.7<br />

30-357 24V / 120A 12 600 ÷ 840 11.7 15 10.2 12 5.1 8 4.1 6 19.7 x 31.5 x 15.7<br />

30-361 24V / 140A 12 700 ÷ 980 13.7 15 11.8 15 5.9 8 4.7 6 19.7 x 31.5 x 15.7<br />

30-365 24V / 160A 12 800 ÷ 1120 15.6 20 13.5 15 6.8 8 5.4 8 19.7 x 39.4 x 15.7<br />

30-369 24V / 180A 12 900 ÷ 1260 17.6 20 15.2 20 7.6 10 6.1 8 19.7 x 39.4 x 15.7<br />

30-373 24V / 200A 12 1000 ÷ 1400 19.5 25 16.9 20 8.5 10 6.8 8 19.7 x 39.4 x 15.7<br />

30-386 36V / 60A 18 300 ÷ 420 8.6 10 7.5 10 3.6 6 3.0 4 19.7 x 31.5 x 15.7<br />

30-390 36V / 80A 18 400 ÷ 560 11.5 15 10.0 12 5.0 6 4.0 6 19.7 x 31.5 x 15.7<br />

30-394 36V / 100A 18 500 ÷ 700 14.4 20 12.5 15 6.2 8 5.0 6 19.7 x 31.5 x 15.7<br />

30-398 36V / 120A 18 600 ÷ 840 17.3 20 15.0 20 7.5 10 6.0 8 19.7 x 39.4 x 15.7<br />

30-402 36V / 140A 18 700 ÷ 980 20.1 25 17.5 20 8.7 10 7.0 8 19.7 x 39.4 x 15.7<br />

30-406 36V / 160A 18 800 ÷ 1120 23.0 25 19.9 25 10.0 12 8.0 10 19.7 x 39.4 x 15.7<br />

30-410 36V / 180A 18 900 ÷ 1260 25.9 63 22.4 50 11.2 25 9.0 25 19.7 x 39.4 x 15.7<br />

30-414 36V / 200A 18 1000 ÷ 1400 28.8 63 24.9 63 12.5 32 10.0 25 19.7 x 39.4 x 15.7<br />

30-418 36V / 220A 18 1100 ÷ 1540 31.7 80 27.4 63 13.7 32 11.0 25 23.6 x 43.3 x 18.9<br />

30-422 36V / 240A 18 1200 ÷ 1680 34.5 80 29.9 63 15.0 32 12.0 32 23.6 x 43.3 x 18.9<br />

30-426 48V / 50A 24 250 ÷ 350 9.5 12 8.2 10 4.1 6 3.3 6 19.7 x 31.5 x 15.7<br />

30-427 48V / 60A 24 300 ÷ 420 11.4 15 9.9 12 4.9 6 3.9 6 19.7 x 31.5 x 15.7<br />

30-431 48V / 80A 24 400 ÷ 560 15.2 20 13.2 15 6.6 8 5.3 8 19.7 x 31.5 x 15.7<br />

30-435 48V / 100A 24 500 ÷ 700 19.0 25 16.5 20 8.2 10 6.6 8 19.7 x 31.5 x 15.7<br />

30-439 48V / 120A 24 600 ÷ 840 22.8 25 19.8 25 9.9 12 7.9 10 19.7 x 39.4 x 15.7<br />

30-443 48V / 140A 24 700 ÷ 980 26.6 63 23.1 50 11.5 32 9.2 25 19.7 x 39.4 x 15.7<br />

30-447 48V / 160A 24 800 ÷ 1120 30.4 63 26.4 63 13.2 32 10.5 25 19.7 x 39.4 x 15.7<br />

30-451 48V / 180A 24 900 ÷ 1260 34.2 80 29.6 63 14.8 32 11.9 25 23.6 x 43.3 x 18.9<br />

30-455 48V / 200A 24 1000 ÷ 1400 38.0 80 32.9 80 16.5 40 13.2 32 23.6 x 43.3 x 18.9<br />

30-459 48V / 220A 24 1100 ÷ 1540 41.8 100 36.2 80 18.1 40 14.5 32 23.6 x 43.3 x 18.9<br />

30-463 48V / 240A 24 1200 ÷ 1680 45.6 100 39.5 100 19.8 50 15.8 40 23.6 x 43.3 x 18.9<br />

30-472 72V / 80A 36 400 ÷ 560 22.6 25 19.6 25 9.8 12 7.8 10 19.7 x 39.4 x 15.7<br />

30-476 72V / 100A 36 500 ÷ 700 28.2 63 24.5 63 12.2 32 9.8 25 19.7 x 39.4 x 15.7<br />

30-480 72V / 120A 36 600 ÷ 840 33.9 80 29.4 63 14.7 32 11.7 25 19.7 x 39.4 x 15.7<br />

30-484 72V / 140A 36 700 ÷ 980 39.5 100 34.3 80 17.2 40 13.7 32 23.6 x 43.3 x 18.9<br />

L<br />

H<br />

W<br />

X Point - Three Phase<br />

Model Cells Mains Voltage Box<br />

4x 24V / 100A 12 208 / 240 / 480 / 600 4x<br />

4x 24V / 120A 12 208 / 240 / 480 / 600 4x<br />

4x 24V / 140A 12 208 / 240 / 480 / 600 4x<br />

4x 36V / 100A 18 208 / 240 / 480 / 600 4x<br />

4x 36V / 120A 18 208 / 240 / 480 / 600 4x<br />

4x 36V / 140A 18 208 / 240 / 480 / 600 4x<br />

4x 36V / 160A<br />

4x 36V / 180A<br />

18<br />

18H 208 / 240 / 480 / 600<br />

208 / 240 / 480 / 600<br />

4x<br />

4x<br />

4x 48V / 100A<br />

4x 48V / 120A L<br />

24<br />

24<br />

208 W / 240 / 480 / 600<br />

208 / 240 / 480 / 600<br />

4x<br />

4x<br />

4x 48V / 140A 24 208 / 240 / 480 / 600 4x<br />

4x 48V / 160A 24 208 / 240 / 480 / 600 4x<br />

Cabinet size (Inches):<br />

23.62 x 41.34 x 55.12 (LxWxH)


OPPORTUNITY<br />

CHARGERS<br />

7 TO 8 HOUR<br />

CHARGING TIME FOR<br />

MULTISHIFT<br />

OPERATION<br />

The<br />

POKER<br />

PK120-C43<br />

<strong>PBM</strong> <strong>Battery</strong> <strong>Chargers</strong><br />

Power Point - Three Phase<br />

PART# MODEL CELLS BATTERY Ah 7h MAINS VOLTAGE DIMENSIONS (LxHxW)<br />

60-308 12V / 80A 6 425 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-310 12V / 90A 6 480 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-312 12V / 100A 6 530 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-316 12V / 120A 6 640 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-345 24V / 60A 12 320 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-349 24V / 80A 12 425 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-353 24V/ 100A 12 530 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-357 24V / 120A 12 640 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-361 24V / 140A 12 740 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-365 24V / 160A 12 850 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-369 24V / 180A 12 955 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-373 24V / 200A 12 1060 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-386 36V / 60A 18 320 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-390 36V / 80A 18 425 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-394 36V / 100A 18 530 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-398 36V / 120A 18 640 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-402 36V / 140A 18 740 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-406 36V / 160A 18 850 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-410 36V / 180A 18 955 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-414 36V / 200A 18 1060 240 / 480 / 600 23.6" x 18.9" x 43.3"<br />

60-418 36V / 220A 18 1170 240 / 480 / 600 23.6" x 18.9" x 43.3"<br />

60-422 36V / 240A 18 1270 240 / 480 / 600 23.6" x 18.9" x 43.3"<br />

60-426 48V / 50A 24 265 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-427 48V / 60A 24 320 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-431 48V / 80A 24 425 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-435 48V / 100A 24 530 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-439 48V / 120A 24 640 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-443 48V / 140A 24 740 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-447 48V / 160A 24 850 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-451 48V / 180A 24 955 240 / 480 / 600 23.6" x 18.9" x 43.3"<br />

60-455 48V / 200A 24 1060 240 / 480 / 600 23.6" x 18.9" x 43.3"<br />

60-459 48V / 220A 24 1170 240 / 480 / 600 23.6" x 18.9" x 43.3"<br />

60-463 48V / 240A 24 1270 240 / 480 / 600 23.6" x 18.9" x 43.3"<br />

60-472 72V / 80A 36 425 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-476 72V / 100A 36 530 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-480 72V / 120A 36 640 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

60-484 72V / 140A 36 740 240 / 480 / 600 21.4" x 22.4" x 26.4"<br />

Multi-Voltage <strong>Battery</strong> Charger<br />

TECHNICAL GENERAL REMARKS :<br />

• Mains input: 120V AC ±5%, UL-listed 20A input fuse,Input<br />

Current 15A AC max. Equipped with NEMA 5- 15A cables.<br />

• Output: suitable for 12V, 24V, 36V and 48V lead-acid batteries.<br />

• Electromechanical timer adjustable from 0 to 12 hours max.<br />

• Electromechanical switch for output voltages selection.<br />

• Ammeter: 100A/100mV.<br />

• Cabinet with wheels and handlebar for easy handling.<br />

• 24V AC auxiliary circuit with overload cutout and 1.6A fuse.<br />

DIMENSIONS:<br />

• 15.7"L x 33.5"H x 12.6"W (without handlebar: 15.7"L x 23.6"H x 12.6"W)<br />

• Weight: 88 lbs (40 Kg)<br />

Model AC Input <strong>Battery</strong> Capacity<br />

12V/60A 10.3 A 12V 480Ah<br />

24V/45A 13.9 A 24V 360Ah<br />

36V/30A 13.5 A 36V 240Ah<br />

48V/25A 13.9 A 48V 200Ah<br />

www.helmarparts.com<br />

© Copyright 2012 HELMAR INC.<br />

347


Multi-Volt HF <strong>Battery</strong> <strong>Chargers</strong><br />

348<br />

HF7<br />

Single-phase<br />

230Vac ±10%<br />

HF8<br />

Three-phase<br />

400Vac ±10%<br />

Box TX<br />

Voltage Adjustment<br />

Curent Adjustment<br />

Time Adjustment<br />

Box M<br />

www.helmarparts.com<br />

© Copyright 2012 HELMAR INC.<br />

Box T<br />

OPTION FOR BOX T<br />

Wall or Floor Support<br />

Dimensions L H P<br />

mm inches mm inches mm inches<br />

Box M 330 13.00 520 20.47 180 7.08<br />

Box T 400 15.75 430 16.93 300 11.81<br />

Box TX 600 23.62 800 31.50 400 15.75<br />

TECHNICAL FEATURES:<br />

• Microprocessor-controlled charging process<br />

• Different types of curves:<br />

CYCLIC pb<br />

CYCLIC pb Gel<br />

CYCLIC NiCd<br />

CYCLIC LiPO<br />

CYCLIC AGM<br />

DESULPHATION<br />

• Multifunctional LCD Display<br />

• Failure diagnostic by means of LED's and LCD<br />

• Fan assisted<br />

• Protection against battery polarity inversion<br />

• Stored charges<br />

HF7 Single Phase 230Vac ±10% M48 M80<br />

Code 980M48 980M80<br />

Voltage 6 ÷ 48V 6 ÷ 80V<br />

Current 2 ÷ 70A 2 ÷ 40A<br />

Charging Time 0,5 ÷ 96 h<br />

Single Phase 230Vac ±10%<br />

TECHNICAL FEATURES:<br />

• Microprocessor-controlled charging process<br />

• Different types of curves:<br />

CYCLIC pb<br />

CYCLIC pb Gel<br />

CYCLIC NiCd<br />

CYCLIC LiPO<br />

CYCLIC AGM<br />

DESULPHATION<br />

• Multifunctional LCD Display<br />

• Failure diagnostic by means of LED's and LCD<br />

• Fan assisted<br />

• Protection against battery polarity inversion<br />

• Stored charges<br />

HF8 Three Phase 400Vac ±10% T TX<br />

Code 982 981<br />

Voltage 6 ÷ 96V 6 ÷ 96V<br />

Current 2 ÷ 80A 4 ÷ 160A<br />

Charging Time 0,5 ÷ 96 h<br />

Three Phase 400Vac ±10%<br />

Multifunctional<br />

Display<br />

USB Port<br />

Led Indicators<br />

DISPLAY LCD:<br />

LCD displaying the followings charging data:<br />

• Current delivered in real time (A)<br />

• Voltage at battery terminals (V)<br />

• Total charging time<br />

• Total amount of Ah delivered to the battery<br />

• Charging phase<br />

• Current charging status<br />

• Selected charging curve<br />

• Programmed voltage and current<br />

• Anomalies<br />

BOX:<br />

Protection class IP20<br />

Coated with epoxy powder Standard colour:<br />

Yellow RAL1028 and Grey RAL 7016


HF3-T<br />

Three-phase<br />

L<br />

H<br />

W<br />

Length Height Width<br />

15.75" 16.93" 11.81"<br />

(400mm) (430mm) (300mm)<br />

High Frequency <strong>Battery</strong> <strong>Chargers</strong><br />

BATTERY CAPACITY<br />

Code Volts Amps 7 ÷ 8 h 9 ÷ 12 h<br />

30.1500 24 50A 300 ÷ 350 400 ÷ 500<br />

30.1501 24 60A 360 ÷ 420 480 ÷ 600<br />

30.1502 24 70A 420 ÷ 490 560 ÷ 700<br />

30.1503 24 80A 480 ÷ 560 640 ÷ 800<br />

30.1504 24 100A 600 ÷ 700 800 ÷ 1000<br />

30.1505 24 120A 720 ÷ 840 960 ÷ 1200<br />

30.1506 24 140A 840 ÷ 980 1120 ÷ 1400<br />

30.1507 36 50A 300 ÷ 350 400 ÷ 500<br />

30.1508 36 60A 360 ÷ 420 480 ÷ 600<br />

30.1509 36 70A 420 ÷ 490 560 ÷ 700<br />

30.1510 36 80A 480 ÷ 560 640 ÷ 800<br />

30.1511 36 100A 600 ÷ 700 800 ÷ 1000<br />

30.1512 36 120A 720 ÷ 840 960 ÷ 1200<br />

30.1513 36 140A 840 ÷ 980 1120 ÷ 1400<br />

30.1515 48 50A 300 ÷ 350 400 ÷ 500<br />

30.1516 48 60A 360 ÷ 420 480 ÷ 600<br />

HF5<br />

Single-phase<br />

L<br />

GENERAL FEATURES:<br />

• Switching battery charger with high-frequency technology.<br />

• For TRACTION and STATIONARY lead-acid and sealed batteries.<br />

• Reduced dimension and weight.<br />

• Safety and user friendliness.<br />

• Noiseless.<br />

• Great Performances, Energy Saving and Efficiency.<br />

TECHNICAL REMARKS:<br />

• Power supply: three-phase, 400 VAC ±10% Frequency: 50 ÷ 60 Hz.<br />

• Multi-Function LC-display with button for immediate readout of the charging parameters.<br />

• Fault diagnostics by means of LEDs and an LC-display.<br />

• External connection by means of a RS-232 serial port.<br />

• Internal ventilation.<br />

• Prepared for wall mounting. An installation on an extra support is also available<br />

(on request).<br />

• Sheet steel cabinet, painted with epoxy powder.<br />

• The charger conforms to the Low Voltage Directive 73/23/EEC.<br />

BATTERY CAPACITY<br />

Code Volts Amps 7 ÷ 8 h 9 ÷ 12 h<br />

30.1517 48 70A 420 ÷ 490 560 ÷ 700<br />

30.1518 48 80A 480 ÷ 560 640 ÷ 800<br />

30.1519 48 100A 600 ÷ 700 800 ÷ 1000<br />

30.1520 48 120A 720 ÷ 840 960 ÷ 1200<br />

30.1521 48 130A 780 ÷ 910 1040 ÷ 1300<br />

30.1522 72 40A 240 ÷ 280 320 ÷ 400<br />

30.1523 72 50A 300 ÷ 350 400 ÷ 500<br />

30.1524 72 60A 360 ÷ 420 480 ÷ 600<br />

30.1525 72 70A 420 ÷ 490 560 ÷ 700<br />

30.1526 72 80A 480 ÷ 560 640 ÷ 800<br />

30.1528 80 40A 240 ÷ 280 320 ÷ 400<br />

30.1529 80 50A 300 ÷ 350 400 ÷ 500<br />

30.1530 80 60A 360 ÷ 420 480 ÷ 600<br />

30.1532 80 70A 420 ÷ 490 560 ÷ 700<br />

30.1531 80 80A 480 ÷ 560 640 ÷ 800<br />

Three-phase high-frequency battery charger with or without Air Pump.<br />

H<br />

TECHNICAL REMARKS:<br />

• High frequency system with advance technology.<br />

• Microprocessor-controlled charging process.<br />

• Universal input voltage: 100-240V AC.<br />

• Charging process start in the “soft start” mode.<br />

• Automatic reset upon connection of a new battery and<br />

automatic start of a new charging cycle.<br />

• <strong>Battery</strong> to charger connection without sparks on the<br />

output terminals resulting in a better active safety,<br />

thanks to the detection of battery voltage downstream<br />

W the normally open output relay.<br />

Code Volts Amps kVA <strong>Battery</strong> Capacity Box<br />

HF5012005 12 5 0,12 20 ÷ 50 A<br />

HF5012010 12 10 0,25 60 ÷ 100 B<br />

HF5012015 12 15 0,37 110 ÷ 150 C<br />

HF5012020 12 20 0,50 145 ÷ 200 C<br />

HF5024005 24 5 0,25 20 ÷ 50 A<br />

HF5024010 24 10 0,50 60 ÷ 100 B<br />

HF5024015 24 15 0,75 110 ÷ 150 C<br />

HF5024020 24 20 1,00 145 ÷ 200 C<br />

Single-phase high-frequency battery charger with advanced technology.<br />

www.helmarparts.com<br />

© Copyright 2012 HELMAR INC.<br />

349<br />

• Protection against polarity reversals, short-circuits,<br />

over-voltages or failures by means of an output relay.<br />

• Signalling of failures, if any, by flashing red LED’s.<br />

• ±10% mains voltage fluctuations do not affect<br />

charging parameters.<br />

• Efficiency > 85%.<br />

• Output ripple lower than 100mV at maximum load.<br />

• Start of the charge cycle even with 2V batteries.<br />

BOX H W W<br />

A<br />

5.24"<br />

133mm<br />

4.41"<br />

112mm<br />

2.36"<br />

60mm<br />

B<br />

5.24"<br />

133mm<br />

5.71"<br />

145mm<br />

2.36"<br />

60mm<br />

C<br />

5.28"<br />

134mm<br />

9.45"<br />

240mm<br />

2.36"<br />

63mm


High Frequency <strong>Battery</strong> <strong>Chargers</strong><br />

350<br />

HF6<br />

Single-phase<br />

L<br />

H<br />

W<br />

Length Height Width<br />

7.48" 12.20" 5.11"<br />

(190mm) (310mm) (130mm)<br />

HF7<br />

Single-phase<br />

L<br />

H<br />

W<br />

Length Height Width<br />

13.15" 2.04" 7.08"<br />

(334mm) (52mm) (180mm)<br />

HF8<br />

Three-phase<br />

(BOX A)<br />

L<br />

H<br />

W<br />

Length Height Width<br />

13.15" 16.93" 11.81"<br />

(400mm) (430mm) (300mm)<br />

www.helmarparts.com<br />

© Copyright 2012 HELMAR INC.<br />

TECHNICAL FEATURES:<br />

• Single Phase input supply: 208 ÷ 240Vac ± 10% 50/60Hz<br />

• Single Phase input supply available 100-120 Vac ± 10% 50-60Hz<br />

(not available for XP models)<br />

• Visualization on a LCD display: Current (A), <strong>Battery</strong> voltage(U), Time of charging (h)<br />

Ah charged(Ah), Signals of anomalies<br />

• Operating temperature: -10 + 40°C<br />

• Possibility to change the charging curve by external dipswitch, choosing from 8 pre<br />

programmed curves for lead-acid, GEL, AGM<br />

• 5 seconds Soft start mode.<br />

• Charge cycles begins with batteries as low as 2V<br />

• Protection against polarity inversion, short circuits & over-voltages<br />

• Available accessories for installation on board: Relay for safety interlock, Cable<br />

equipped with remote led<br />

• External Box in ABS self-extinguishing UL94-V0<br />

• IP Protection: IP30 switch forced ventilation<br />

<strong>Battery</strong> Charges Single-Phase High Frequency.<br />

TECHNICAL FEATURES:<br />

• Power Supply: 190 ÷ 240Vac 50/60Hz Monophase<br />

• User Interface with Graphical LCD, 4 status Leds, 3 push buttons to access<br />

the menu for programming, testing and historical data visualizing<br />

• The LCD displays the charging profile in real time<br />

• Environment Temperature: -10 + 40°C<br />

• Data Memory for 50 cycles of charges<br />

• 8 charging profiles present onto the battery charger<br />

• All profile are re-programmable with PC with a USB cable<br />

• 8 standard profiles stored on FLASH<br />

• With the HF7 menu you can enter following pages:<br />

-MONITOR (Visualizing the actual charge cycle): this is a page for the Visualizing of the Charging<br />

profile, the Voltage, The Current, The Phase ID, the Time of charge<br />

-OLD DATA (Visualizing of the stored cycles): This is a set of pages reporting the historical data of<br />

the cycles already ended.<br />

-ALARMS The list of eventual alarm occurred during the cycles.<br />

-PROGRAM Menu for programming all parameters of Voltages, Current,<br />

Timing for each phase of each cycle.<br />

-BATTERY ID A menu for programming the <strong>Battery</strong> Identifier.<br />

-INFO A page for visualizing: Charger Size, Profile ID, BIOS and FW identifier<br />

-CONTROL TEST Menu for the manual control of the main actions of the charger.<br />

<strong>Battery</strong> Charges Single-Phase High Frequency.<br />

TECHNICAL FEATURES:<br />

• Standard Power Supply: 400Vac 50/60Hz Three-phase<br />

• Input supply available 480Vac 50/60Hz Three-phase<br />

• User Interface with Graphical LCD, 4 status Leds, 3 push buttons to access the menu for<br />

programming, testing and historical data visualizing<br />

• The LCD displays the charging profile in real time<br />

• Environment Temperature: -10 + 40°C<br />

• Data Memory for 50 cycles of charges<br />

• 8 charging profiles present onto the battery charger<br />

• All profile are re-programmable with PC with a USB cable<br />

• 8 standard profiles stored on FLASH<br />

• With the HF7 menu you can enter following pages:<br />

-MONITOR (Visualizing the actual charge cycle): this is a page for the Visualizing of the Charging<br />

profile, the Voltage, The Current, The Phase ID, the Time of charge<br />

-OLD DATA (Visualizing of the stored cycles): This is a set of pages reporting the historical data of<br />

the cycles already ended.<br />

-ALARMS The list of eventual alarms occurred during the cycles.<br />

-PROGRAM Menu for programming all parameters of Voltages, Current,<br />

Timing for each phase of each cycle.<br />

-BATTERY ID A menu for programming the <strong>Battery</strong> Identifier.<br />

-INFO A page for visualizing: Charger Size, Profile ID, BIOS and FW identifier<br />

-CONTROL TEST Menu for the manual control of the main actions of the charger.<br />

<strong>Battery</strong> Charges Three-Phase High Frequency.


High Frequency <strong>Battery</strong> <strong>Chargers</strong><br />

MODEL BATTERY CAPACITY<br />

TYPE HF6 XP HF7 XP HF8 BOX 6,5 ÷ 8 h 10 ÷ 12 h<br />

12V / 20A HF6012020 100 ÷ 120 160 ÷ 200<br />

12V / 25A HF6012025 125 ÷ 150 200 ÷ 250<br />

12V / 30A HF6012030 150 ÷ 180 240 ÷ 300<br />

12V / 40A HF6012040 XP 200 ÷ 240 230 ÷ 400<br />

24V / 20A HF6024020 100 ÷ 120 160 ÷ 200<br />

24V / 25A HF6024025 125 ÷ 150 200 ÷ 250<br />

24V / 30A HF6024030 150 ÷ 180 240 ÷ 300<br />

24V / 35A HF6024035 XP 175 ÷ 210 280 ÷ 350<br />

24V / 40A HF6024040 XP 200 ÷ 240 230 ÷ 400<br />

24V / 50A 8800 XP 900 A 250 ÷ 300 400 ÷ 500<br />

24V / 60A 8801 XP 901 A 300 ÷ 360 480 ÷ 600<br />

24V / 70A 8802 XP 902 A 350 ÷ 420 560 ÷ 700<br />

24V / 80A 8840 XP 903 A 400 ÷ 480 560 ÷ 800<br />

24V / 90A 8841 XP 450 ÷ 540 720 ÷ 900<br />

24V / 100A 8842 XP 904 A 500 ÷ 600 800 ÷ 1000<br />

24V / 120A 8843 XP 905 A 600 ÷ 720 950 ÷ 1150<br />

24V / 140A 647 B 700 ÷ 840 1120 ÷ 1400<br />

24V / 160A 648 B 800 ÷ 960 1280 ÷ 1600<br />

24V / 180A 649 B 900 ÷ 1080 1440 ÷ 1800<br />

24V / 200A 650 B 1000 ÷ 1200 1600 ÷ 2000<br />

24V / 220A 651 B 1100 ÷ 1320 1760 ÷ 2200<br />

24V / 240A 652 B 1200 ÷ 1440 1920 ÷ 2400<br />

36V / 15A HF6036015 75 ÷ 90 120 ÷ 150<br />

36V / 20A HF6036020 100 ÷ 120 160 ÷ 200<br />

36V / 25A HF6036025 125 ÷ 150 200 ÷ 250<br />

36V / 30A HF6036030 XP 8804 XP 150 ÷ 180 240 ÷ 300<br />

36V / 40A 8805 XP 200 ÷ 240 230 ÷ 400<br />

36V / 50A 8846 XP 907 A 250 ÷ 300 400 ÷ 500<br />

36V / 60A 8847 XP 908 A 300 ÷ 360 480 ÷ 600<br />

36V / 70A 8848 XP 909 A 350 ÷ 420 560 ÷ 700<br />

36V / 80A 8849 XP 910 A 400 ÷ 480 560 ÷ 800<br />

36V / 90A 8850 XP 450 ÷ 540 720 ÷ 900<br />

36V / 100A 911 A 500 ÷ 600 800 ÷ 1000<br />

36V / 120A 912 A 600 ÷ 720 950 ÷ 1150<br />

36V / 140A 656 B 700 ÷ 840 1120 ÷ 1400<br />

36V / 160A 657 B 800 ÷ 960 1280 ÷ 1600<br />

36V / 180A 658 B 900 ÷ 1080 1440 ÷ 1800<br />

36V / 200A 659 B 1000 ÷ 1200 1600 ÷ 2000<br />

36V / 220A 660 B 1100 ÷ 1320 1760 ÷ 2200<br />

36V / 240A 661 B 1200 ÷ 1440 1920 ÷ 2400<br />

48V / 15A HF6048015 75 ÷ 90 120 ÷ 150<br />

48V / 20A HF6048020 100 ÷ 120 160 ÷ 200<br />

48V / 30A 8808 XP 150 ÷ 180 240 ÷ 300<br />

48V / 40A 8809 XP 200 ÷ 240 230 ÷ 400<br />

48V / 50A 8853 XP 915 A 250 ÷ 300 400 ÷ 500<br />

48V / 60A 8854 XP 916 A 300 ÷ 360 480 ÷ 600<br />

48V / 70A 917 A 350 ÷ 420 560 ÷ 700<br />

48V / 75A 8855 XP 375 ÷ 450 600 ÷ 750<br />

48V / 80A 918 A 400 ÷ 480 560 ÷ 800<br />

48V / 100A 919 A 500 ÷ 600 800 ÷ 1000<br />

48V / 120A 921 A 600 ÷ 720 950 ÷ 1150<br />

48V / 140A 664 B 700 ÷ 840 1120 ÷ 1400<br />

48V / 160A 665 B 800 ÷ 960 1280 ÷ 1600<br />

48V / 180A 666 B 900 ÷ 1080 1440 ÷ 1800<br />

MODEL BATTERY CAPACITY<br />

TYPE HF6 XP HF7 XP HF8 BOX 6,5 ÷ 8 h 10 ÷ 12 h<br />

48V / 200A 667 B 1000 ÷ 1200 1600 ÷ 2000<br />

48V / 220A 668 B 1100 ÷ 1320 1760 ÷ 2200<br />

48V / 240A 669 B 1200 ÷ 1440 1920 ÷ 2400<br />

72V / 30A 8811 XP 150 ÷ 180 240 ÷ 300<br />

72V / 40A 8812 XP 924 A 200 ÷ 240 230 ÷ 400<br />

72V / 50A 8858 XP 925 A 250 ÷ 300 400 ÷ 500<br />

72V / 60A 926 A 300 ÷ 360 480 ÷ 600<br />

72V / 70A 927 A 350 ÷ 420 560 ÷ 700<br />

72V / 80A 928 A 400 ÷ 480 560 ÷ 800<br />

72V / 100A 672 B 500 ÷ 600 800 ÷ 1000<br />

72V / 120A 673 B 600 ÷ 720 950 ÷ 1150<br />

72V / 140A 674 B 700 ÷ 840 1120 ÷ 1400<br />

72V / 160A 675 B 800 ÷ 960 1280 ÷ 1600<br />

80V / 20A 8814 XP 100 ÷ 120 160 ÷ 200<br />

80V / 30A 8815 XP 150 ÷ 180 240 ÷ 300<br />

80V / 40A 8860 XP 931 A 200 ÷ 240 230 ÷ 400<br />

80V / 50A 932 A 250 ÷ 300 400 ÷ 500<br />

80V / 60A 933 A 300 ÷ 360 480 ÷ 600<br />

80V / 70A 934 A 350 ÷ 420 560 ÷ 700<br />

80V / 80A 935 A 400 ÷ 480 560 ÷ 800<br />

80V / 100A 685 B 500 ÷ 600 800 ÷ 1000<br />

80V / 120A 686 B 600 ÷ 720 950 ÷ 1150<br />

80V / 140A 687 B 700 ÷ 840 1120 ÷ 1400<br />

80V / 160A 688 B 800 ÷ 960 1280 ÷ 1600<br />

www.helmarparts.com<br />

© Copyright 2012 HELMAR INC.<br />

351

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