Metal-cutting tools Catalogue
Metal-cutting tools Catalogue
Metal-cutting tools Catalogue
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<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
<strong>Catalogue</strong>
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Contents<br />
www.microbor.com<br />
About Microbor CBN 2<br />
Processing recommendations on <strong>cutting</strong> parameters 6<br />
Tool selection algorithm 8<br />
Turning machining 9<br />
Machining of groove-turn and parting 81<br />
Milling 95<br />
Successful implementations 137
2<br />
Information about Microbor CBN<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Microbor is a complete cycle manufacturer<br />
Microbor Nanotech Company is a developer and a manufacturer of a new generation of<br />
cubic boron nitride (CBN) and nano-CBN (NCBN) composites and <strong>tools</strong> made of them.<br />
Microbor is the first company in the world that has created serial <strong>tools</strong> made on the basis<br />
of nano-CBN material. The composite hardness exceeds the synthetic diamond hardness<br />
when preserving the high impact and temperature resistance. The combination of the<br />
properties mentioned above allows increasing the metal processing output significantly.<br />
Microbor composites are used to manufacture the widest range of <strong>tools</strong> for the processing<br />
of metals, stones and synthetic materials.<br />
We have our own know-how at all the stages of manufacturing process, from CBN/NCBN<br />
powder synthesis up to formation of final product.
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Information about Microbor CBN<br />
Production process<br />
Preparatory stage<br />
CBN/NCBN powder synthesis<br />
NCBN segregation and sizing<br />
<strong>Metal</strong>lisation<br />
Thermal vacuum treatment<br />
NCBN composite synthesis<br />
Tipped workpiece Solid workpiece<br />
Brazing<br />
Cutting<br />
Finished tool<br />
Grinding<br />
www.microbor.com<br />
3
4<br />
Information about Microbor CBN<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
What is CBN based composite?<br />
The CBN grain size and grain percentage strongly influence composite operating properties, as well<br />
as binding material properties.<br />
NCBN structure CBN structure<br />
Ceramic binding <strong>Metal</strong>lized binding<br />
Cubic boron nitride is the second in hardness (after diamond) synthetic material to be made under<br />
high pressure and temperature. Historically, CBN was developed to replace artificial diamond in<br />
processing of hard and superhard materials containing carbon (chilled cast irons, tempered steels,<br />
etc.), but with improved composite properties. At the moment, CBN is also used in machining of<br />
such materials as manganese steels, carbon-filled plastic, siliconised graphite and even tungsten<br />
carbide.<br />
Microbor CBN distinctive feature is its higher impact load resistance. This feature is determined by<br />
both properties of initial CBN micropowder and by composite synthesis process optimally matched.<br />
And we succeeded in preserving such properties of traditional CBN as high microhardness and heat<br />
resistance.<br />
The newest development of Microbor is unique composite based on nano-CBN. The distinctive feature<br />
of NCBN <strong>tools</strong> is higher wear resistance, as well as the substantial advantage when machining such<br />
materials as cast tungsten carbide, stellite and other hard and abrasive materials.
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Microbor CBN grades<br />
MBR 6010<br />
Microhardness, kgf/mm2 – 3400<br />
CBN content, % - 60...65<br />
Grain size, μm – 3...5<br />
Information about Microbor CBN<br />
www.microbor.com<br />
It is intended for high productivity rough machining of hard material,<br />
especially steels. The innovative formula and composite synthesis process<br />
allow manufacturing <strong>tools</strong> that substantially increase productivity both<br />
with turning machining and with milling and that have high impact load<br />
resistance.<br />
MBR 7010<br />
Microhardness, kgf/mm2 – 6500<br />
CBN content, % - 85...90<br />
Grain size, nm – 300…800<br />
It is intended for finishing and superfinishing of cast irons, tempered steels<br />
and superhard materials including composites and materials based on<br />
tungsten and cobalt. The MBR 7010 tool superhard <strong>cutting</strong> edge ensures<br />
the highest quality of surface to be machined and high wear resistance.<br />
Comparison of physical and mechanical properties of materials<br />
Microhardness, HV, up to Heat resistance, °C, up to<br />
High-speed steel - 715<br />
Tungsten carbide 1000 900<br />
Ceramics 2000 1100<br />
CBN 3700 1200<br />
Microbor NCBN 6500 1500<br />
5
6<br />
Information about Microbor CBN<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Processing recommendations on <strong>cutting</strong><br />
parameters selection<br />
■ Before the work start, set the <strong>cutting</strong> centre.<br />
■ The preliminary selection of <strong>cutting</strong> parameters for Microbor CBN is made according to<br />
specification.<br />
■ When operating <strong>tools</strong> under heavy conditions, <strong>cutting</strong> parameters can be corrected according to<br />
the table:<br />
Workpiece surface conditions Cutting speed decrease percentage<br />
of preliminary one<br />
Cast crust or foreign inclusions<br />
are present<br />
Runout is present (workpiece<br />
nonroundness, noncylindricity,<br />
axis misalignment)<br />
Presence of ledge, half-mould splitting<br />
traces, blisters and slots<br />
Lower by 10-20 %<br />
Lower up to 15 %<br />
Lower by 10-40 %<br />
■ When carrying out rough operations, we recommend selecting the depth of cut of the first cut<br />
greater than the height of defect surface layer (cast crust, ledge, die splitting traces, blisters,<br />
pockets, foreign inclusions and workpiece runout).<br />
■ When machining cemented (nitrided) and tempered steel, the cut depth is to be selected so that<br />
the machining is carried out in a layer that is uniform in hardness.
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
■ The indices of properly selected optimal <strong>cutting</strong> speed are the following:<br />
Information about Microbor CBN<br />
www.microbor.com<br />
□ When machining tempered steel, chips are continuous, small-segment, heated up to dark-red<br />
or crimson colour, it is easy creasing and breakable after cooling-down;<br />
□ When machining cast irons with 120-360 HB hardness, chips are slightly bended, singleturn,<br />
elemental or needle-shaped, heated up to dark-red or crimson colour directly in <strong>cutting</strong><br />
zone;<br />
□ When machining chilled cast irons, chips are elemental or single-turn, heated up to dark-red<br />
or crimson colour around <strong>cutting</strong> zone.<br />
■ Unlike other <strong>cutting</strong> materials, when Microbor <strong>tools</strong> break during operation, no tool particles are<br />
included into the machined workpiece body.<br />
■ With rough machining with solid (Heavy) <strong>tools</strong>, spalls on the front surface are admissible, which is<br />
not a reason to replace the new edge of the Microbor tool (self-sharpening effect).<br />
■ Unlike <strong>tools</strong> of other CBN manufacturers, Microbor <strong>tools</strong> can operate both with and without<br />
coolant, which is particularly important when machining thin-walled and precision workpieces.<br />
7
8<br />
Information about Microbor CBN<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Tool selection algorithm<br />
Grooving (p. 86)<br />
Workpiece outline drawing<br />
Material to be machined<br />
Suitable for CBN Unsuitable for CBN<br />
Equipment check on control<br />
of recommended speed (p. 25)<br />
External Internal<br />
Operation type<br />
External<br />
(p. 26)<br />
Inserts<br />
(p. 67-71)<br />
Selection of <strong>cutting</strong><br />
geometry and holder<br />
(p. 26-27)<br />
Turning (p. 9)<br />
Internal<br />
(p. 50)<br />
Inserts<br />
(p. 72-77)<br />
Selection of <strong>cutting</strong><br />
geometry and holder<br />
(p. 50-51)<br />
Production method design<br />
Working mode adjustment (p. 106-107)<br />
Manufacturing application<br />
Roughing<br />
(p. 102)<br />
Other<br />
machining<br />
type<br />
Milling (p. 106)<br />
Finishing<br />
(p. 101)<br />
Inserts (p. 130)
Turning machining<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong>
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Contents<br />
Turning machining<br />
www.microbor.com<br />
Designation of External Turning holders 12<br />
Designation of Internal Turning holders 14<br />
Designation of inserts 16<br />
Holder Selection 18<br />
Depth of cut 19<br />
Chamfer selection 21<br />
Number of round inserts <strong>cutting</strong> edges 22<br />
Design equations for <strong>cutting</strong> parameters 23<br />
Calculation of feeding from pre-set surface roughness 24<br />
Cutting data 25<br />
Review of External Turning holders 26<br />
Review of Internal Turning holders 51<br />
Shape and size of inserts 67<br />
Recommendation for elimination of influence of various wear type 78
12<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Designation of external turning holders<br />
1. Insert clamp<br />
Encoding<br />
Clamp<br />
system<br />
2. Insert shape<br />
Shape<br />
P<br />
Pin/Wedge or lever<br />
4. Insert side clearance angle<br />
Clearance<br />
angle<br />
M<br />
Pin/Clamp<br />
C<br />
Clamp<br />
5. Cutting direction<br />
Encoding<br />
Cutting direction<br />
Right hand<br />
S<br />
Screw<br />
C C L<br />
1 2 3<br />
Encoding A C D V R S T W<br />
Encoding A B C D E F G N P<br />
R<br />
N<br />
Neutral<br />
L<br />
Left hand
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
3. Tool type<br />
Encoding<br />
Approach<br />
angle<br />
Encoding<br />
Approach<br />
angle<br />
A<br />
L<br />
N R 32 25 P 12<br />
4 5 6 7 8 9<br />
8. Tool length<br />
Encoding<br />
Tool length,<br />
mm<br />
9. Cutting edge length<br />
Cutting edge<br />
length<br />
А<br />
32<br />
C<br />
50<br />
B<br />
N<br />
D<br />
60<br />
E<br />
70<br />
D<br />
P<br />
F<br />
80<br />
F<br />
R<br />
G<br />
S<br />
Turning machining<br />
H<br />
T<br />
www.microbor.com<br />
J K<br />
V<br />
6. Shank height<br />
7. Shank width<br />
12=12 mm<br />
25=25 mm<br />
32=32 mm<br />
etc.<br />
12=12 mm<br />
25=25 mm<br />
32=32 mm<br />
etc.<br />
Encoding A,B,K C,D,E,M,V L R S T W<br />
H<br />
100<br />
K<br />
125<br />
M<br />
150<br />
P<br />
170<br />
R<br />
200<br />
S<br />
250<br />
T<br />
300<br />
V<br />
400<br />
13
14<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Designation of internal turning holders<br />
1. Сlamp system<br />
Encoding<br />
Сlamp<br />
system<br />
5. Insert shape<br />
Encoding A C D V R S T W<br />
Shape<br />
9. Cutting edge length<br />
Encoding A,B,K C,D,E,M,V L R S T W<br />
Cutting edge<br />
length<br />
А<br />
steel with coolant<br />
channel<br />
7. Insert side clearance angle<br />
S<br />
Integral steely<br />
2. Shank diameter<br />
12=12 mm<br />
25=25 mm<br />
32=32 mm<br />
etc.<br />
Male dimension<br />
tolerance: g7<br />
Encoding A B C D E F G N P<br />
Clearance<br />
angle<br />
S 1
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
4. Insert clamp<br />
Encoding<br />
Clamp<br />
system<br />
6. Tool type<br />
Approach<br />
angle<br />
3. Tool length<br />
Encoding<br />
Tool length,<br />
mm<br />
K<br />
125<br />
P<br />
Pin/Wedge or lever<br />
25 R - C T U N R 11<br />
2 3 4 5 6 7 8 9<br />
L<br />
140<br />
M<br />
150<br />
N<br />
160<br />
M<br />
Pin/Clamp<br />
P<br />
170<br />
Q<br />
180<br />
8. Cutting direction<br />
Encoding<br />
Cutting direction<br />
R<br />
200<br />
Turning machining<br />
S<br />
250<br />
T<br />
300<br />
www.microbor.com<br />
Encoding F K L P Q S U Y<br />
C<br />
Clamp<br />
R<br />
Right hand<br />
S<br />
Screw<br />
U<br />
350<br />
L<br />
Left hand<br />
V<br />
400<br />
15
16<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Designation of inserts<br />
1.Shape<br />
Encoding<br />
Insert<br />
shape<br />
2. Insert side clearance angle<br />
Encoding<br />
Side clearance<br />
angle<br />
3. Tolerance<br />
Encoding Tolerance<br />
mm mm<br />
4. Type<br />
Encoding<br />
Type shape with hole with one-side<br />
chamfered hole without hole special<br />
5. Insert dimension encoding according to shape<br />
Circumscribing circle<br />
diameter d (mm)<br />
Rhomb 80° Rhomb<br />
55°<br />
Round Square Triangle Rhomb Trigone<br />
35°<br />
Cutting edge encoding by insert types<br />
15 20
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
6.Thickness<br />
Encoding<br />
Insert thickness s,<br />
7. Tip radius<br />
Encoding<br />
Tip radius, re, mm<br />
8. Cutting edge designation<br />
Encoding<br />
Cutting edge condition<br />
9. Chamfer dimensions<br />
Encoding<br />
Length, mm<br />
Angle,...°<br />
Description<br />
S<br />
solid<br />
12. Tipped angle length<br />
13. CBN grade<br />
F<br />
full face<br />
A<br />
brazed tip,<br />
one corner –<br />
one side<br />
B<br />
brazed tip,<br />
two corners –<br />
one side<br />
C<br />
brazed tip,<br />
three corners –<br />
one side<br />
Turning machining<br />
www.microbor.com<br />
sharp with chamfer rounding chamfer and rounding<br />
11. Insert designation style, number of soldered on edges<br />
Encoding<br />
Encoding<br />
Description<br />
Encoding<br />
Description<br />
0,05 0,10 0,20 0,25 0,30 0,50 0,70<br />
Rough machining of steel, machining<br />
with impacts<br />
10. Cutting direction<br />
Encoding<br />
Cutting<br />
direction<br />
R<br />
right<br />
D<br />
L<br />
left<br />
brazed tip,<br />
four corners –<br />
one side<br />
N<br />
neutral<br />
AF<br />
one<br />
tipped<br />
edge<br />
Finishing and superfinishing of superhard<br />
materials<br />
17
18<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Holder selection<br />
Selection of insert Clamp system<br />
External<br />
Internal<br />
Insert clamp - for internal and external machining<br />
Encoding<br />
Clamp<br />
system<br />
Encoding<br />
View<br />
Application<br />
P<br />
Pin/Wedge or lever<br />
P<br />
When the clamping<br />
screw is tightened,<br />
the crank lever<br />
secures the insert<br />
in its socket<br />
Addition to D holder, O.D.<br />
holder<br />
For negative inserts with<br />
hole;<br />
Top clamp is not available,<br />
free chip flow is ensured<br />
M<br />
Pin/Clamp<br />
C<br />
It is developed<br />
mainly for Seco<br />
PCBN inserts<br />
without holes.<br />
The insert is fixed in the<br />
position through a clamp,<br />
which, in a new design is<br />
fitted with a solid insert.<br />
C<br />
Clamp<br />
S<br />
S<br />
Screw<br />
The insert is<br />
secured in the<br />
position with the<br />
central screw.<br />
For O.D. and I.D. turning with<br />
positive inserts<br />
A standard item.
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Depth of cut<br />
Insert shape<br />
* brazed length AO35 - 3.5 mm<br />
Insert<br />
size<br />
AO28 - 2.8 mm brazed length, decrease the depth of cut by 30 %.<br />
Turning machining<br />
www.microbor.com<br />
Maximal depth of cut, ap, mm*<br />
19
20<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Depth of cut<br />
Insert shape<br />
Insert<br />
size<br />
Maximal depth of cut, ap, mm
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Chamfer selection<br />
Chamfer designation<br />
E00500<br />
with<br />
impact<br />
■ First selection ■ Possible selection<br />
Special order is necessary if the required chamfer size is more than 0,3 mm.<br />
Turning machining<br />
www.microbor.com<br />
Finishing Semifinishing Rough machining<br />
without<br />
impact<br />
with<br />
impact<br />
without<br />
impact<br />
■ ■ ■ ■<br />
F00000 ■ ■<br />
with<br />
impact<br />
without<br />
impact<br />
S010 ■ ■ ■ ■ ■<br />
S020<br />
H ■ ■ ■ ■<br />
S030 ■ ■ ■<br />
T010 ■ ■ ■ ■ ■<br />
T020 ■ ■ ■ ■<br />
T030 ■ ■ ■ ■<br />
E00500<br />
■ ■<br />
F00000 ■ ■<br />
S010 ■ ■ ■ ■<br />
S020<br />
K<br />
■ ■ ■ ■<br />
S030 ■ ■<br />
T010 ■ ■ ■ ■<br />
T020 ■ ■ ■ ■<br />
T030 ■ ■ ■<br />
21
22<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Number of round insert <strong>cutting</strong> edges<br />
Depth<br />
of cut, ap,<br />
mm<br />
Number of use of <strong>cutting</strong> edges/sides<br />
with 80 % utilisation<br />
Recommended maximal<br />
depth of cut:
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Design equations for <strong>cutting</strong> parameters<br />
Speed, RPM, m/min<br />
Cutting speed, m/min<br />
Surface condition (roughness), µm<br />
Maximal profile height, mm<br />
Removal of stock speed, cm 3 /min<br />
a p<br />
Depth of cut, mm<br />
Turning machining<br />
D Workpiece diameter, mm<br />
f Feed, mm/rev.<br />
n Speed, rpm<br />
Q Removal of stock speed, cm3 /min<br />
Ra Surface condition (roughness), µm<br />
rε Tip radius, mm<br />
Ry Maximal profile height, mm<br />
Cutting speed, m/min<br />
v c<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
www.microbor.com<br />
23
24<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Calculation of feeding from pre-set<br />
surface roughness<br />
The selection of tip radius of rounding depends on the workpiece shape and type<br />
of machining. The tip radius of rounding influences the selection of data for the<br />
calculation of <strong>cutting</strong> parameters and quality of surface finishing.<br />
A small tip radius of rounding is intended for the versatile machining with low <strong>cutting</strong><br />
forces (decreased vibration hazard).<br />
A large tip radius of rounding ensures strength and is suitable for high <strong>cutting</strong><br />
parameters and surface high quality finishing.<br />
The depth of cut must always be greater than the tip radius.<br />
Theoretical height of profile [Rmax] can<br />
be calculated in mm with the use of<br />
this equation, where Ra is the specified<br />
roughness, mm:<br />
The specified f [mm/rev.] feed<br />
and Rmax relation, where rε is cutter<br />
tip radius, mm:<br />
The calculation of maximal possible<br />
feed to obtain the specified roughness:<br />
[Ra] average value is in practice used<br />
more often and it can be calculated<br />
with the use of this equation:<br />
<br />
<br />
fmax
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Tool specification<br />
Turning machining<br />
www.microbor.com<br />
Raw material Conditions<br />
Cutting data CBN grade<br />
ISO Index Operation<br />
Cutting<br />
speed V,<br />
m/min<br />
feed per<br />
tooth f,<br />
mm/rev<br />
Depth<br />
of cut ap,<br />
mm<br />
MBR<br />
6010 MBR<br />
7010<br />
Engineering carbon and<br />
low-carbon steel, hardness<br />
Roughing<br />
Finishing<br />
150 - 300<br />
200 - 380<br />
0,1 - 0,7<br />
0,05 - 0,4<br />
3,0<br />
1,0<br />
■<br />
■ ■<br />
>45HRC(C40E,46Cr2,etc.)<br />
Superfinishing 280 - 450 0,01 - 0,1 0,2 ■ ■<br />
Roughing 100 - 300 0,5 - 0,9 5,0 ■<br />
Bearing stell, hardness> 50HRC<br />
(100Cr2,100CrMn6 etc.)<br />
Finishing<br />
Superfinishing<br />
250 - 350<br />
280 - 450<br />
0,05 - 0,4<br />
0,01 - 0,1<br />
1,5<br />
0,3<br />
■<br />
■<br />
■<br />
■<br />
Engineering aloy and high Roughing 60 - 250 0,1 - 0,7 3,0 ■<br />
alloyed steel, hardness<br />
>45HHRC (36CrNiMoV9, 25CrMo4,<br />
30CrMoV9,20MnCrS, 90MnCrV8 etc)<br />
Finishing<br />
Superfinishing<br />
150 - 300<br />
150 - 320<br />
0,05 - 0,4<br />
0,01 - 0,1<br />
1,5<br />
0,2<br />
■<br />
■<br />
■<br />
■<br />
Engineering car-<br />
Roughing 150 - 250 0,1 - 0,7 4,0 ■<br />
Н<br />
bon low alloyed steel<br />
hardness>45HRC(51CrMoV4,<br />
60SiCr7,C60 etc.)<br />
Finishing<br />
Superfinishing<br />
200 - 280<br />
200 - 320<br />
0,05 - 0,4<br />
0,01 - 0,1<br />
1,5<br />
0,2<br />
■<br />
■<br />
■<br />
■<br />
Instrument steel and alloy Roughing 80 - 220 0,1 - 0,4 3,0 ■<br />
steel, hardness 55НRC(C11OW,<br />
X210Cr12, 55NiCrMoV6,<br />
100CrMo5, 90MnCrV8 etc.)<br />
Finishing<br />
Superfinishing<br />
150 - 280<br />
200 - 300<br />
0,05 - 0,2<br />
0,01 - 0,08<br />
1,0<br />
0,2<br />
■<br />
■<br />
■<br />
■<br />
High speed steel, hardness<br />
>55HRC (HSS, S6-5-2, S600/<br />
Roughing<br />
Finishing<br />
80 - 220<br />
100 - 250<br />
0,1 - 0,4<br />
0,05 - 0,2<br />
2,0<br />
0,8<br />
■<br />
■ ■<br />
S601)<br />
Superfinishing 200 - 280 0,01 - 0,08 0,2 ■ ■<br />
Manganese stell and Hadfileld Roughing 100 - 180 0,1 - 0,5 8,0 ■<br />
steel, hardness>20HB(12-20% Mn) Finishing 120 - 220 0,07 - 0,2 2,0 ■ ■<br />
Hard facing alloy material<br />
hardness >40HRC (SKD35G,<br />
Roughing<br />
Finishing<br />
120 - 220<br />
180 - 280<br />
0,1 - 0,3<br />
0,05 - 0,2<br />
4,0<br />
2,0<br />
■<br />
■ ■<br />
Ni.,Cobalt, X12Cr13)<br />
Superfinishing 200 - 400 0,01 - 0,08 0,2 ■ ■<br />
Grey Cast Iron, hardness HB Roughing 600 - 800 0,5 - 2,0 8,0 ■<br />
140…290 (GG15,GG35)<br />
Finishing 800 - 1700 0,05 - 0,3 1,0 ■<br />
Nodular cast iron, hardness HB Roughing 200 - 600 0,5 - 1,5 8,0 ■<br />
К<br />
260…420 (GGG50, GGG70)<br />
Alloyed cast iron and white/<br />
chilled cast iron, hardness HB<br />
280…420<br />
Finishing<br />
Roughing<br />
Finishing<br />
300 - 900<br />
30 - 200<br />
100 - 250<br />
0,05 - 0,3<br />
0,1 - 0,8<br />
0,05 - 0,3<br />
0,8<br />
8,0<br />
1,0<br />
■<br />
■<br />
■<br />
Wear-resistant cast iron, hard- Roughing 80 - 200 0,1 - 0,4 5,0 ■<br />
ness HRC 48…68<br />
Finishing 200 - 260 0,05 - 0,2 1,0 ■ ■<br />
■ Preferable selection ■ Possible selection<br />
25
26<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Review of external turning holders<br />
Holders Inserts Holders Inserts<br />
PCLNR/L CN PDJNR/L PDNNR/L DN<br />
95 o<br />
p. 28<br />
p. 72 p. 29 p. 30<br />
p. 74<br />
MVJNR/L VN PSDNN PSBNR/L PSSNR/L SN<br />
p. 34<br />
p. 75 p. 31 p. 31 p. 31<br />
p. 73<br />
MWLNR/L WN MTJNR/L PTGNR/L TN<br />
p. 35<br />
p. 77 p. 32 p. 33<br />
p. 76<br />
SCLCR/L CC SDJCR/L SDNCN DC<br />
p. 36 p. 72<br />
p. 37 p. 38<br />
p. 74
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Review of external turning holders<br />
Turning machining<br />
www.microbor.com<br />
Holders Inserts Holders Inserts<br />
SSDCN SC CCLNR/L CN..N<br />
p. 39 p. 73 p. 43<br />
p. 67<br />
STJCR/L TC CRSNR/L CRDNN RN..N<br />
p. 40 p. 76 p. 44 p. 45<br />
. p. 69-70<br />
SVJBR/L VC CSRNR/L CSSNR/L CSDNN SN..N<br />
p. 41 p. 75 p. 46 p. 47 p. 48<br />
p. 68<br />
SWLCR/L WC CTJNR/L TN..N<br />
p. 42 p. 77 p. 49<br />
p. 71<br />
27
28<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
PCLN holders for CNGA, CNMA inserts<br />
Application Designation<br />
99°<br />
09<br />
12<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
PCLNR/L<br />
right-side version is shown<br />
See p. 72 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
γ о ° λ о ° Kg<br />
PCLNR/L 1616H09 16 16 100 20 25 -6 -6 0.2 CN..0903<br />
PCLNR/L 2020K09 20 20 125 25 27 -6 -6 0.45 CN..0903<br />
PCLNR/L 2525M09 25 25 150 32 28 -6 -6 0.8 CN..0903<br />
PCLNR/L 1616H12 16 16 100 20 28 -6 -6 0.2 CN..1204<br />
PCLNR/L 2020K12 20 20 125 25 28 -6 -6 0.45 CN..1204<br />
PCLNR/L 2525M12 25 25 150 32 28 -6 -6 0.8 CN..1204<br />
PCLNR/L 3232P12 32 32 170 40 28 -6 -6 1.3 CN..1204<br />
Accessories<br />
PCLN..09 8009 1606 5025 3609 4109<br />
PCLN..12 8012 1608 5003 3612 4112
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
PDJN holders for DNMA, DNGA inserts<br />
Application Designation<br />
11<br />
15<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
Turning machining<br />
γ о ° λ о ° Kg<br />
www.microbor.com<br />
PDJNR/L<br />
right-side version is shown<br />
See p. 74 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
PDJNR/L 1616H11 16 16 100 20 28 -6 -6 0.25 DN..1104<br />
PDJNR/L 2020K11 20 20 125 25 28 -6 -7 0.4 DN..1104<br />
PDJNR/L 2525M11 25 25 150 32 28 -6 -7 0.8 DN..1104<br />
PDJNR/L 3225P11 32 25 170 32 28 -6 -7 1.3 DN..1104<br />
PDJNR/L 1616H15 16 16 100 20 28 -6 -6 0.25 DN..1504<br />
PDJNR/L 2020K15 20 20 125 25 28 -6 -7 0.45 DN..1504<br />
PDJNR/L 2525M15 25 25 150 32 28 -6 -7 0.8 DN..1504<br />
PDJNR/L 3232P15 32 32 170 40 34 -6 -7 1.3 DN..1504<br />
Accessories<br />
PDJN..11 8411 1638 5016 3711 4112<br />
PDJN..15 8415 1638 5003 3715 4112<br />
29
30<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
PDNN holders for DNMA, DNGA inserts<br />
Application Designation<br />
11<br />
15<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
PDNNR/L<br />
right-side version is shown<br />
See p. 74 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
γ о ° λ о ° Kg<br />
PDNNR/L 1616H11 16 16 100 8 25 -6 -6 0.2 DN..1104<br />
PDNNR/L 2020K11 20 20 125 10,0 34 -6 -6 0.4 DN..1104<br />
PDNNR/L 2525M11 25 25 150 12,5 34 -6 -6 0.75 DN..1104<br />
PDNNR/L 3232P11 32 32 170 16,0 34 -6 -6 1.3 DN..1104<br />
PDNNR/L 1616H15 16 16 100 8 25 -6 -6 0.2<br />
PDNNR/L 2020K15 20 20 125 10,0 34 -6 -6 0.4<br />
PDNNR/L 2525M15 25 25 150 12,5 34 -6 -6 0.75<br />
PDNNR/L 3232P15 32 32 170 16 34 -6 -6 1.3<br />
DN..1506<br />
DN..1504<br />
DN..1506<br />
DN..1504<br />
DN..1506<br />
DN..1504<br />
DN..1506<br />
DN..1504<br />
Accessories<br />
PDNN..15 8415 1638 5003 3715 4112
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
PSDN, PSBN, PSSN holders for SNMA inserts<br />
Application Designation<br />
Dimensions in mm<br />
h b l 1 f 1 f 1s l 3<br />
Turning machining<br />
γ о ° λ о ° Kg<br />
www.microbor.com<br />
09 PSDNN 1616H09 16 16 125 8 22 -7 -7 0.25 SN..0903<br />
12<br />
PSDNN PSBNR/L<br />
PSSNR/L<br />
right-side version is shown<br />
See p. 73 for inserts<br />
γ о °= Cutting angle, λ о °= Inclination angle<br />
PSDNN 2020K12 20 20 125 10,0 26 -7 -7 0.4 SN..1204<br />
PSDNN 2525M12 25 25 150 12,5 26 -7 -7 0.75 SN..1204<br />
PSDNN 3232P12 32 32 170 16,0 40 -7 -7 1.3 SN..1204<br />
PSBNR/L 2020K12 20 20 125 17 26 -6 -6 0.4 SN..1204<br />
PSBNR/L 2525M12 25 25 150 22 26 -6 -6 0.7 SN..1204<br />
PSBNR/L 3225P12 32 25 170 22 26 -6 -6 1.0 SN..1204<br />
PSSNR/L 2020K12 20 20 125 133.5 25 16.7 -8 0 0.4 SN..1204<br />
PSSNR/L 2525M12 25 25 150 158.3 32 23.7 -8 0 0.75 SN..1204<br />
PSSNR/L 3232P12 32 32 170 178.3 32 23.7 -8 0 1.3 SN..1204<br />
Accessories<br />
PSDN..09 8009 1606 5025 3509 4110<br />
..12 8012 1608 5003 3512 4112<br />
31
32<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
MTJN holders for TNMA, TNGA inserts<br />
Application Designation<br />
16<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
MTJNR/L<br />
right-side version is shown<br />
See p. 76 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
γ о ° λ о ° Kg<br />
MTJNR/L 2020K16 20 20 125 25 34 -5 -6 0.45 TN…1604<br />
MTJNR/L 2525M16 25 25 150 32 34 -5 -6 0.8 TN…1604<br />
MTJNR/L 3225P16 32 25 170 32 34 -5 -6 1.2 TN…1604<br />
Accessories<br />
MTJN..16 2011 5005 3414 1661 1394
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
PTGN holders for TNMA, TNGA inserts<br />
Application Designation<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
Turning machining<br />
www.microbor.com<br />
γ о ° λ о ° Kg<br />
11 PTGNR/L 1616H11 16 16 100 20 22 -5 -6 0.25 TN…1103<br />
16<br />
PTGNR/L<br />
right-side version is shown<br />
See p. 76 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
PTGNR/L 2020K16 20 20 125 25 22 -5 -6 0.45 TN…1604<br />
PTGNR/L 2525M16 25 25 150 32 22 -5 -6 0.8 TN…1604<br />
PTGNR/L 3225P16 32 25 170 32 22 -5 -6 1.2 TN…1604<br />
Accessories<br />
PTGN..16 8009 1606 5025 3416 4109<br />
33
34<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
MVJN holders for VNMA, VNGA inserts<br />
Application Designation<br />
16<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
MVJNR/L.16<br />
right-side version is shown<br />
See p. 75 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
γ о ° λ о ° Kg<br />
MVJNR/L 2020K16 20 20 125 25 37 -4.5 -13 0.45 VN…1604<br />
MVJNR/L 2525M16 25 25 150 32 37 -4.5 -13 0.8 VN…1604<br />
MVJNR/L 3225P16 32 25 170 32 37 -4.5 -13 1.2 VN…1604<br />
Accessories<br />
MVJN..16 2616 1086 5003 3717 1665 5002
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
MWLN holders for WNMA, WNGA inserts<br />
Application Designation<br />
06<br />
08<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
Turning machining<br />
γ о ° λ о ° Kg<br />
www.microbor.com<br />
MWLNR/L.16<br />
right-side version is shown<br />
See p. 77 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
MWLNR/L 1616H06 16 16 100 20 15 -6 -6 0.25 WN..0604<br />
WN..0603<br />
MWLNR/L 2020K06 20 20 125 25 25 -6 -7 0.45 WN..0604<br />
WN..0603<br />
MWLNR/L 2525M06 25 25 150 32 25 -6 -7 0.8<br />
WN..0604<br />
WN..0603<br />
MWLNR/L 2020K08 20 20 125 25 28 -6 -7 0.45 WN..0804<br />
MWLNR/L 2525M08 25 25 150 32 28 -6 -7 0.8 WN..0804<br />
MWLNR/L 3232P08 32 32 170 40 34 -6 -7 1.3 WN..0804<br />
Accessories<br />
MWLN R/L 1616 H06 2006 5003 3006 1644 1393<br />
MWLN..06 2006 5003 3006 1642 1393<br />
MWLN..08 2011 5005 3009 1661 1394<br />
35
36<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
SCLC holders for CCGW, CCMW inserts<br />
Application Designation<br />
09<br />
12<br />
SCLCR/L<br />
right-side version is shown<br />
See p. 72 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
γ о ° λ о ° Kg<br />
SCLCR/L 1616H09 16 16 100 20 16 0 0 0.2 CC..09T3<br />
SCLCR/L 2020K09 20 20 125 25 16 0 0 0.4 CC..09T3<br />
SCLCR/L 2020K12 20 20 125 25 25 0 0 0.4 CC..1204<br />
SCLCR/L 2525M12 25 25 150 32 25 0 0 0.7 CC..1204<br />
Accessories<br />
SCLC..09 1240 5515 - -<br />
SCLC..12 1540 5517 3614 1760
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
SDJC holders for DCMW, DCGW inserts<br />
Application Designation<br />
11<br />
15<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
Turning machining<br />
γ о ° λ о ° Kg<br />
www.microbor.com<br />
SDJCR/L<br />
right-side version is shown<br />
See p. 74 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
SDJCR/L 1616H11 16 16 100 20 22 0 0 0.2 DC..11T3<br />
SDJCR/L 2020K11 20 20 125 25 22 0 0 0.4 DC..11T3<br />
SDJCR/L 2525M11 25 25 150 32 22 0 0 0.7 DC..11T3<br />
SDJCR/L 2525M15 25 25 150 32 22 0 0 0.7 DC..1504<br />
SDJCR/L 3225M15 32 25 170 32 28 0 0 0.7 DC..1504<br />
Accessories<br />
SDJC..11 1335 5516 3714 1750<br />
37
38<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
SDNC holders for DCMW, DCGW inserts<br />
Application Designation<br />
11<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
SDNCN<br />
right-side version is shown<br />
See p. 74 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
γ о ° λ о ° Kg<br />
SDNCN 1616H11 16 16 100 8 22 0 0 0.2 DC..11T3<br />
SDNCN 2020K11 20 20 125 10 22 0 0 0.4 DC..11T3<br />
SDNCN 2525M11 25 25 150 12.5 22 0 0 0.7 DC..11T3<br />
15 SDNCN 2525M15 25 25 150 12.5 22 0 0 0.7 DC..1504<br />
Accessories<br />
SDNC..11 1335 5516 3714 1750
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
SSDC holders for SCMW, SCGW inserts<br />
Application Designation<br />
09<br />
12<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
Turning machining<br />
γ о ° λ о ° Kg<br />
www.microbor.com<br />
SSDCN<br />
right-side version is shown<br />
See p. 73 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
SSDCN 1616H09 16 16 100 8 26 0 0 0.2 SC..09T3<br />
SSDCN 2020K09 20 20 125 10 22 0 0 0.4 SC..09T3<br />
SSDCN 2020K12 20 20 125 10 22 0 0 0.4 SC..1204<br />
SSDCN 2525M12 25 25 150 12.5 22 0 0 0.7 SC..1204<br />
Accessories<br />
SSDC..09 1240 5515 - -<br />
SSDC..12 1540 5517 3514 1760<br />
39
40<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
STGC holders for TCMW, TCGW inserts<br />
Application Designation<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
γ о ° λ о ° Kg<br />
11 STGCR/L 1616H11 16 16 100 20 22 0 0 0.2 TC..1102<br />
16<br />
STGCR/L<br />
right-side version is shown<br />
See p. 76 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
STGCR/L 1616H16 16 16 100 20 22 0 0 0.2 TC..16T3<br />
STGCR/L 2020K16 20 20 125 25 22 0 0 0.4 TC..16T3<br />
STGCR/L 2525M16 25 25 150 32 22 0 0 0.7 TC..16T3<br />
Accessories<br />
STGC...11 1225 5507 - -<br />
STGC...16 1335 5516 3414 1750
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
SVJC holders for VCMW, VCGW inserts<br />
Application Designation<br />
11<br />
16<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
Turning machining<br />
γ о ° λ о ° Kg<br />
www.microbor.com<br />
SVJCR/L<br />
right-side version is shown<br />
See p. 75 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
SVJCR/L 1616H11 16 16 100 20 25 0 0 0.2 VC..1103<br />
SVJCR/L 2020K11 20 20 125 25 25 0 0 0.4 VC..1103<br />
SVJCR/L 2020K16 20 20 125 25 37 0 0 0.4 VC..1604<br />
SVJCR/L 2525M16 25 25 150 32 37 0 0 0.7 VC..1604<br />
SVJCR/L 3225M16 32 25 170 32 37 0 0 0.9 VC..1604<br />
Accessories<br />
SVJC..11 1225 5507 - -<br />
SVJC..16 1335 5516 3718 1750<br />
41
42<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
SWLC holders for WCMW inserts<br />
Application Designation<br />
06<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
SWLCR/L<br />
right-side version is shown<br />
See p. 77 for inserts<br />
γ о °= Cutting angle, λ о °= Inclination angle<br />
γ о ° λ о ° Kg<br />
SWLCR/L 1616H06 16 16 100 20 20 0 0 0.2 WC..06T3..<br />
SWLCR/L 2020K06 20 20 125 25 21 0 0 0.4 WC..06T3..<br />
SWLCR/L 2525M06 25 25 150 32 30 0 0 0.7 WC..06T3..<br />
Accessories<br />
..06 SC03510-T15T T15P-2 1606 1306
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
CCLN holders for CNMN, CNGN inserts<br />
Application Designation<br />
09<br />
12<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
Turning machining<br />
γ о ° λ о ° Kg<br />
www.microbor.com<br />
CCLNR/L<br />
right-side version is shown<br />
See p. 67 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
CCLNR/L 1616K09 16 16 100 20 28 -6 -6 0.2 CN..N0903<br />
CCLNR/L 2525M09 25 25 150 32 25 -6 -6 0.8<br />
CCLNR/L 3225P09 32 25 170 32 25 -6 -6 1.3<br />
CCLNR/L 2525M12 25 25 150 32 35 -6 -6 0.8<br />
CCLNR/L 3225P12 32 25 170 32 35 -6 -6 1.3<br />
CN..N0903<br />
CN..N0904*<br />
CN..N0903<br />
CN..N0904*<br />
CN..N1204<br />
CN..N1203*<br />
CN..N1204<br />
CN..N1203*.<br />
Accessories<br />
CCLN .. 12-4CD ICSN 454 1160 9414 2417 5004<br />
* Bottom inserts for CN..N0904 and CN..N1203 are ordered separately<br />
43
44<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
CRSN holders for RNMN, RNGN inserts<br />
Application Designation<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
γ о ° λ о ° Kg<br />
06 CRSNR/L 2525M06 25 25 150 32 27 -6 -6 0.75 RN..N0603<br />
CRSNR/L 1616K09 16 16 100 20 28 -6 -6 0.2<br />
RN..N0903<br />
RN..N0904*<br />
09<br />
CRSNR/L 2020M09<br />
CRSNR/L 2525M09<br />
20<br />
25<br />
20<br />
25<br />
125<br />
150<br />
25<br />
32<br />
28<br />
25<br />
-6<br />
-6<br />
-6<br />
-6<br />
0.45<br />
0.8<br />
RN..N0903<br />
RN..N0904*<br />
RN..N0903<br />
RN..N0904*<br />
CRSNR/L 3225P09 32 25 170 32 29 -6 -6 1.3<br />
RN..N0903<br />
RN..N0904*<br />
CRSNR/L 1616K12 16 16 100 20 28 -6 -6 0.2<br />
RN..N1204<br />
RN..N1203*<br />
12<br />
CRSNR/L 2020M12<br />
CRSNR/L 2525M12<br />
20<br />
25<br />
20<br />
25<br />
125<br />
150<br />
25<br />
32<br />
28<br />
28<br />
-6<br />
-6<br />
-6<br />
-6<br />
0.45<br />
0.8<br />
RN..N1204<br />
RN..N1203*<br />
RN..N1204<br />
RN..N1203*<br />
CRSNR/L 3225P12 32 25 170 32 28 -6 -6 1.3<br />
RN..N1204<br />
RN..N1203*<br />
Accessories<br />
CRSN...2525 M12 IRSN 45 1160 2413 9414 5004<br />
* Bottom inserts for RN...N0904 and RN...N1203 are ordered separately<br />
CRSNR/L<br />
right-side version is shown<br />
See pp. 69-70 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
CRDN holders for RNMN, RNGN inserts<br />
Application Designation<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
Turning machining<br />
γ о ° λ о ° Kg<br />
www.microbor.com<br />
06 CRDNN 2525M06 25 25 150 12.5 32 0 -8 0.75 RN..N0603<br />
09<br />
12<br />
CRDNN<br />
right-side version is shown<br />
See pp. 69-70 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
CRDNN 1616K09 16 16 100 8 26 0 -8 0.2<br />
CRDNN 2020M09 20 20 125 10 28 0 -8 0.45<br />
CRDNN 2525M09 25 25 150 12.5 32 0 -8 0.8<br />
CRDNN 3225P09 32 25 170 17 31 0 -8 1.3<br />
CRDNN 1616K12 16 16 100 8 26 0 -8 0.2<br />
CRDNN 2020M12 20 20 125 10 28 0 -8 0.45<br />
CRDNN 2525M12 25 25 150 12.5 32 0 -8 0.8<br />
CRDNN 3225P12 32 32 170 16 32 0 -8 1.3<br />
RN..N0903<br />
RN..N0904*<br />
RN..N0903<br />
RN..N0904*<br />
RN..N0903<br />
RN..N0904*<br />
RN..N0903<br />
RN..N0904*<br />
RN..N1204<br />
RN..N1203*<br />
RN..N1204<br />
RN..N1203*<br />
RN..N1204<br />
RN..N1203*<br />
RN..N1204<br />
RN..N1203*<br />
Accessories<br />
CRDN .. 12-4CD IRSN 45 1160 2413 9414 5004<br />
* Bottom inserts for RN..N0904 and RN..N1203 are ordered separately<br />
45
46<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
CSRN holders for SNMN, SNGN inserts<br />
Application Designation<br />
09<br />
12<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
γ о ° λ о ° Kg<br />
CSRNR/L 2525M09 25 25 150 22 30 -6 -6 0.7 SN..N0903<br />
CSRNR/L 3225P09 32 25 170 22 30 -6 -6 1.0 SN..N0903<br />
CSRNR/L 2020M12 20 20 125 25 28 -6 -6 0.45<br />
CSRNR/L 2525M12 25 25 150 27 25 -6 -6 0.8<br />
CSRNR/L 3232P12 32 32 170 40 28 -6 -6 1.3<br />
SN..N1204<br />
SN..N1203*<br />
SN..N1204<br />
SN..N1203*<br />
SN..N1204<br />
SN..N1203*<br />
Accessories<br />
CSRNR/L 2525 M12-4CD ISSN 454 1160 9414 2417 5004<br />
* Bottom inserts for SN...N1203 are ordered separately<br />
CSRNR/L<br />
right-side version is shown<br />
See p. 68 for inserts<br />
γ °= Cutting Cu<br />
angle, λ °= Inclination angle<br />
о о
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
CSSN holders for SNMN, SNGN inserts<br />
Application Designation<br />
12<br />
Dimensions in mm<br />
h b l 1 l 1S f 1 f 1S l 3<br />
Turning machining<br />
γ о ° λ о ° Kg<br />
CSSNR/L 1616K12 16 16 100 - 20 28 -7 0 0.2<br />
CSSNR/L 2020M12 20 20 125 - 25 28 -7 0 0.45<br />
CSSNR/L 2525M12 25 25 150 - 32 27.8 35 -7 0 0.8<br />
CSSNR/L 3225P12 32 25 170 - 32 27.8 35 -7 0 1.05<br />
www.microbor.com<br />
SN..N1204<br />
SN..N1203*<br />
SN..N1204<br />
SN..N1203*<br />
SN..N1204<br />
SN..N1203*<br />
SN..N1204<br />
SN..N1203*<br />
Accessories<br />
CSSNR/L 2525 M12-4CD ISSN 454 1160 9414 2417 5004<br />
* Bottom inserts for SN...N1203 are ordered separately<br />
CSSNR/L<br />
right-side version is shown<br />
See p. 68 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
47
48<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
CSDN holders for SNMN, SNGN inserts<br />
Application Designation<br />
09<br />
12<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
γ о ° λ о ° Kg<br />
CSDNN 1616K09 16 16 100 8 26 -6 -6 0.2<br />
CSDNN 2020M09 20 20 125 10 28 -6 -6 0.45<br />
CSDNN 2525M09 25 25 150 12.5 35 -6 -6 0.8<br />
CSDNN 3225P09 32 25 170 13 33 -6 -6 1<br />
CSDNN 2525M12 25 25 150 12.5 35 -6 -6 0.8<br />
CSDNN 3225P12 32 25 170 12.5 35 -6 -6 1.3<br />
SN..N0903<br />
SN..N0904*<br />
SN..N0903<br />
SN..N0904*<br />
SN..N0903<br />
SN..N0904*<br />
SN..N0903<br />
SN..N0904*<br />
SN..N1204<br />
SN..N1203*<br />
SN..N1204<br />
SN..N1203*<br />
Accessories<br />
CSDN .. 12-4CD ISSN 454 1160 9414 2417 5004<br />
* Bottom inserts for SN...N0904 and SN...N1203 are ordered separately<br />
CSDNN<br />
right-side version is shown<br />
See p. 68 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
CTJN holders for TNUN inserts<br />
Application Designation<br />
Dimensions in mm<br />
h b l 1 f 1 l 3<br />
Turning machining<br />
γ о ° λ о ° Kg<br />
11 CTJNR/L 2525M11 25 25 150 32 23 -6 -6 0.8<br />
www.microbor.com<br />
TN..N1103<br />
TN..N1104*<br />
Accessories<br />
_11 SCTN10308* CS2507-T07P T07P-2 CC17P-06 P1311-06 4SMS7 95<br />
* Bottom inserts for TN...N1104 are ordered separately<br />
CTJNR/L<br />
right-side version is shown<br />
See p. 71 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
49
50<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Review of internal turning holders<br />
Holders Inserts Holders Inserts<br />
S***- PCLNR/L CN S*** - MVUNR/L VN<br />
p. 56 p. 72 p. 52 p. 75<br />
S*** - PDUNR/L DN S*** - PWLNR/L WN<br />
p. 57 p. 74 p. 53 p. 77<br />
S***- PSKNR/L SN S*** - SCLCR/L CC<br />
p. 58 p. 73 p. 54 p. 72<br />
S***- PTFNR/L TN S*** - SDUCR/L DC<br />
p. 59 p. 76 p. 55 p. 74
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Review of internal turning holders<br />
Turning machining<br />
www.microbor.com<br />
Holders Inserts Holders Inserts<br />
S***- STFCR/L TC S***- CCLNR/L CN..N<br />
p. 60 p. 76 p. 63 p. 67<br />
S***- SVUCR/L VC S***- CRSNR/L RN..N<br />
p. 61 p. 75 p. 64 p. 69-70<br />
S***- SWLCR/L WC S***- CSKNR/L SN..N<br />
p. 62 p. 77 p. 65 p. 68<br />
S***- CTUNR/L TN..N<br />
93 o<br />
p. 66 p. 71<br />
51
52<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S...-MVUN holders for VNGA, VNMA inserts<br />
Application Designation<br />
16<br />
Dimensions in mm<br />
dm n h h 1 l 1 f 1 l 3 a p<br />
MVUNR/L<br />
right-side version is shown<br />
See p. 75 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
D m<br />
min<br />
γ о ° λ о ° Kg<br />
S25T-MVUNR/L16 25 23 23 300 17 40 31 32 -6 -12 0.8 VN..1604<br />
S32U-MVUNR/L16 32 30 31 350 22 50 39 46 -6 -12 0.8 VN..1604<br />
Accessories<br />
S..U MVUN R/L 16-K 2614 5003 3717 1086 1665 5002
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S...-PWLN holders for WNGA, WNMA inserts<br />
Application Designation<br />
06<br />
08<br />
Dimensions in mm<br />
dm n h b l 1 f 1 l 3<br />
Turning machining<br />
D m<br />
min<br />
www.microbor.com<br />
PWLNR/L<br />
right-side version is shown<br />
See p. 77 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
γ о ° λ о ° Kg<br />
S16R-PWLNR/L06 16 14 15.5 200 11 24 20 -6 -14 0.3 WN..0604<br />
WN..0603<br />
S20S-PWLNR/L06 20 18 19 250 13 36 25 -6 -14 0.4 WN..0604<br />
WN..0603<br />
S25T-PWLNR/L06 25 23 24 300 17 40 32 -6 -14 0.7 WN..0604<br />
WN..0603<br />
S25T-PWLNR/L08 25 23 24 300 17 40 32 -6 -14 0.7 WN..0804<br />
S32U-PWLNR/L08 32 30 31 350 22 50 40 -6 -14 1.3 WN..0804<br />
Accessories<br />
..PWLN R/L 06 8216 1605 5002 - -<br />
S25T PWLN R/L 06 8009 1606 5025 3007 4109<br />
S25T PWLN R/L 08 8312 1648 5003 - -<br />
..PWLN R/L 08 8012 1608 5003 3008 4112<br />
53
54<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S...-SCLC holders for CCGW, CCMW inserts<br />
Application Designation<br />
09<br />
12<br />
SCLCR/L<br />
right-side version is shown<br />
See p. 72 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
Dimensions in mm<br />
dmn h b l1 f1 l3 Dm min<br />
γ ° λ ° о о Kg<br />
S16R-SCLCR/L09 16 15 15.5 200 11 30 22 0 -5 0.3 CC..09T3<br />
S20S-SCLCR/L09 20 18 19 250 13 35 25 0 -5 0.55 CC..09T3<br />
S25T-SCLCR/L09 25 23 24 300 17 40 32 0 -5 0.7 CC..09T3<br />
S20S-SCLCR/L12 20 18 19 250 13 35 25 0 -5 0.55 CC..1204<br />
S25T-SCLCR/L12 25 23 24 300 17 40 32 0 -5 2.05 CC..1204<br />
S32U-SCLCR/L12 32 30 31 350 22 50 40 0 -5 0.3 CC..1204<br />
Accessories<br />
..SCLC R/L 09 1440 5515 - -<br />
..20/25..SCLC R/L 12 1250 5520 - -<br />
..SCLC R/L 12 1540 5517 3614 1760
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S...-SDUC holders for DCMW, DCGW inserts<br />
Application Designation<br />
07<br />
11<br />
Dimensions in mm<br />
d h h 1 l 1 f 1 l 2<br />
Turning machining<br />
www.microbor.com<br />
SDUCR/L<br />
right-side version is shown<br />
See p. 74 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
γ о ° λ о ° Kg<br />
S16R-SDUCR/L07 16 15 7.5 200 11 30 0 -5 0.3 DC..0702<br />
S20S-SDUCR/L07 20 18 9 250 13 35 0 -5 0.55 DC..0702<br />
S20S-SDUCR/L11 20 18 9 250 13 35 0 -5 0.55 DC..11T3<br />
S25T-SDUCR/L11 25 23 11.5 300 17 40 0 -5 0.7 DC..11T3<br />
S32U-SDUCR/L11 32 30 15 350 22 50 0 -5 2.05 DC..11T3<br />
15 S32U-SDUCR/L15 32 30 15.5 350 22 50 0 -5 1.7 DC..1504<br />
Accessories<br />
..SDUC R/L 07 1225 5507 - -<br />
S20/25..SDUC R/L 11 1240 5515 - -<br />
..SDUC R/L 11 1335 5516 3714 1750<br />
55
56<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S...-PCLN holders for CNGA, CNMA inserts<br />
Application Designation<br />
09<br />
12<br />
PCLNR/L<br />
right-side version is shown<br />
See p. 72 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
Dimensions in mm<br />
dmn h b l1 f1 l3 Dm min<br />
γ ° λ ° о о Kg<br />
S16R-PCLNR/L09 16 15 15 200 11 26 22 -6 -10 0.3 CN..0903<br />
S20S-PCLNR/L09 20 18 18 250 13 29 25 -6 -10 0.55 CN..0903<br />
S25T-PCLNR/L09 25 23 23 300 17 33 32 -6 -10 0.7 CN..0903<br />
S25T-PCLNR/L12 25 23 23 300 17 40 32 -6 -10 0.7 CN..1204<br />
S32U-PCLNR/L12 32 30 30 350 22 50 40 -6 -10 2.05 CN..1204<br />
Accessories<br />
S16R PCLN R/L 09 8005 1605 5002 - -<br />
S20S PCLN R/L 09 8005 1605 5002 - -<br />
S25T PCLN R/L 09 8009 1626 5025 3609 4109<br />
S25T PCLN R/L 12 8212 1626 5025 - -<br />
S32U PCLN R/L 12 8312 1648 5003 3612 4112
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S...-PDUN holders for DNGA, DNMA inserts<br />
Application Designation<br />
11<br />
Turning machining<br />
Dimensions in mm<br />
dmn h b l1 f1 l3 Dm min<br />
γ ° λ ° о о Kg<br />
www.microbor.com<br />
PDUNR/L<br />
right-side version is shown<br />
See p. 74 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
S25T-PDUNR/L11 25 23 24 300 17 40 32 -5 -13 0.7 DN..11T3<br />
S32U-PDUNR/L11 32 30 31 350 22 50 40 -5 -13 2.05 DN..11T3<br />
15 S32U-PDUNR/L15 32 30 31 350 22 50 40 -5 -13 2.05 DN..1506<br />
DN..1504<br />
Accessories<br />
.. PDUN R/L 11 8009 1606 5025 3711 4109<br />
S32U PDUN R/L 15 8415 1648 5003 3715 4112<br />
.. PDUN R/L 15 8415 1638 5003 3715 4112<br />
γ о<br />
57
58<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S…-PSKN holders for SNMA inserts<br />
Application Designation<br />
09<br />
12<br />
PSKNR<br />
right-side version is shown<br />
See p. 73 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
Dimensions in mm<br />
dmn h b l1 f1 l3 Dm min<br />
γ ° λ ° о о Kg<br />
S20S-PSKNR/L09 20 18 19 250 13 29 25 -6 -12 0.55 SN..0903<br />
S25T-PSKNR/L09 25 23 24 300 17 33 32 -6 -11 0.7 SN..0903<br />
S25T-PSKNR/L12 25 23 24 300 17 40 32 -6 -11 0.7 SN..1204<br />
S32U-PSKNR/L12 32 30 31 350 22 50 40 -6 -12 2.05 SN..1204<br />
Accessories<br />
S25T PSKN R/L 12 8212 1626 5025 - -<br />
S32U PSKN R/L 12 8312 1648 5003 3512 4112
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S…-PTFN holders for TNMA, TNGA inserts<br />
Application Designation<br />
Turning machining<br />
Dimensions in mm<br />
dmn h b l1 f1 l3 Dm min<br />
γ ° λ ° о о Kg<br />
www.microbor.com<br />
11 S20S-PTFNR/L11 20 18 19 250 13 29 25 -6 -12 0.55 TN..1103<br />
16<br />
PTFNR/L<br />
right-side version is shown<br />
See p. 76 for inserts<br />
γ о °= Cutting angle, λ о °= Inclination angle<br />
S20S-PTFNR/L16 20 18 19 250 13 29 25 -6 -15 0.55 TN..1604<br />
S25T-PTFNR/L16 25 23 24 300 17 40 32 -6 -13 0.7 TN..1604<br />
S32U-PTFNR/L16 32 30 31 350 22 50 40 -6 -10 2.05 TN..1604<br />
Accessories<br />
S25T PTFN R/L 16 8216 1605 5002 - -<br />
S32U PTFN R/L 16 8009 1606 5025 3416 4109<br />
59
60<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S…-STFC holders for TCMW inserts<br />
Application Designation<br />
Dimensions in mm<br />
dmn h b l1f1 l3 Dm min<br />
γ ° λ ° о о Kg<br />
07 S16R-STFCR/L11 16 15 15 200 11 30 22 0 -6 0.3 TC..0702<br />
11 S20S-STFCR/L11 20 18 18.5 250 13 29 25 0 -3 0.55 TC..1102<br />
16<br />
STFCR/L<br />
right-side version is shown<br />
See p. 76 for inserts<br />
γ о °= Cutting angle, λ о °= Inclination angle<br />
S20S-STFCR/L16 20 18 18.5 250 13 29 25 0 -3 0.55 TC..16T3<br />
S25T-STFCR/L16 25 23 23 300 17 40 32 0 -6 0.7 TC..16T3<br />
S32U-STFCR/L16 32 30 31 350 22 50 40 0 -10 2.05 TC..16T3<br />
Accessories<br />
..STFC R/L 11 1225 5507 - -<br />
S25T STFC R/L 16 1240 5515 - -<br />
..STFC R/L 16 1335 5516 3414 1750
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S…-SVUC holders for VCMW inserts<br />
Application Designation<br />
11<br />
16<br />
Dimensions in mm<br />
dm n h h 1 l 1 f 1 l 3<br />
Turning machining<br />
D m<br />
min<br />
www.microbor.com<br />
SVUCR/L<br />
right-side version is shown<br />
See p. 75 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
γ о ° λ о ° Kg<br />
S16R-SVUCR/L11 16 15 7.5 200 11 26 22 0 -7 0.3 VC…1103<br />
S20S-SVUCR/L11 20 18 9.5 250 13 29 25 0 -6 0.55 VC…1103<br />
S25T-SVUCR/L16 25 23 11.5 300 17 40 32 0 -3 0.7 VC..1604<br />
S32U-SVUCR/L16 32 30 15 350 22 50 40 0 -3 2.05 VC..1604<br />
Accessories<br />
..SVUC R/L 11 1225 5507 - -<br />
..SVUC R/L 16 1335 5516 3718 1750<br />
61
62<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
A…-SWLC holders for WCMW inserts<br />
Application Designation<br />
06<br />
SWLCR/L<br />
right-side version is shown<br />
See p. 77 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
Dimensions in mm<br />
dmn h b l1f1 l3 Dm min<br />
γ ° λ ° Kg<br />
о о<br />
A16M-SWLCR/L06 16 15 15.5 100 11 37 20 0 -5 0.2 WC06T3…<br />
A20Q-SWLCR/L06 20 18 19 150 13 37 25 0 -5 0.3 WC06T3…<br />
Accessories<br />
A16M-...06 SC03508-T15P ST15P-2 SSEAL 16<br />
A20Q-...06 SC03508-T15P ST15P-2 SSEAL 20
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S…-CCLN holders for CNGN, CNMN inserts<br />
Application Designation<br />
09<br />
Dimensions in mm<br />
dm n h b l 1 f 1 l 3<br />
Turning machining<br />
D m<br />
min<br />
www.microbor.com<br />
CCLNR/L<br />
right-side version is shown<br />
See p. 67 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
γ о ° λ о ° Kg<br />
S25R-CCLNR/L09 25 23 24 200 17 40 32 -6 -12 0.7 CN..N0903..<br />
S32S-CCLNR/L09 32 30 31 250 22 44 40 -6 -12 1.5 CN..N0903..<br />
Accessories<br />
-...09 CCN090316 S174.10-652.07P SCC14 S4SMS795<br />
63
64<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S...-CRSN holders for RNGN, RNMN inserts<br />
Application Designation<br />
06<br />
Dimensions in mm<br />
dm n h b l 1 f 1 l 3<br />
CRSNR/L<br />
right-side version is shown<br />
See pp. 69-70 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
D m<br />
min<br />
γ о ° λ о ° Kg<br />
S25R-CRSNR/L06 25 23 24 200 17 37 32 -6 -12 0.8 RN..N0603..<br />
S32S-CRSNR/L06 32 30 31 250 22 40 40 -6 -12 1.5 RN..N0603..<br />
09 S32S-CRSNR/L09 32 30 31 250 22 40 40 -6 -12 1.5 RN..N0903....<br />
Accessories<br />
-...06 SCRN0603MO SCS2507-T07P STO7P-2 SCC14 S4SMS795<br />
-...09 S117.10-620 S174.10-652-07P STO7P-2 SCC16 S4SMS795
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S...-CSKN holders for SNGN and SNMN inserts<br />
Application Designation<br />
09<br />
Dimensions in mm<br />
dm n h b l 1 f 1 l 3<br />
Turning machining<br />
D m<br />
min<br />
γ о ° λ о ° Kg<br />
www.microbor.com<br />
CSKNR/L<br />
right-side version is shown<br />
See p. 68 for inserts<br />
γ о °= Cutting angle, λ о °= Inclination angle<br />
S25R-CSKNR/L09 25 23 24 200 17 35 32 -6 -12 0.7 SN..N0903..<br />
S32S-CSKNR/L09 32 30 31 250 22 40 40 -6 -12 1.5 SN..N0903....<br />
Accessories<br />
-...09 S174.10-652-T07P STO7P-2 SCC16 S174.10-620<br />
65
66<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
S...-CTUN holders for TNMN inserts<br />
Application Designation<br />
93°<br />
11<br />
Dimensions in mm<br />
dm n h b l 1 f 1 l 3<br />
CTUNR/L<br />
right-side version is shown<br />
See p. 71 for inserts<br />
γ °= Cutting angle, λ °= Inclination angle<br />
о о<br />
D m<br />
min<br />
γ о ° λ о ° Kg<br />
S25R-CTUNR/L11 25 23 24 200 17 40 32 -6 -10 0.7 TN..N1103..<br />
S32S-CTUNR/L11 32 30 31 250 22 40 40 -6 -10 1.5 TN..N1103..<br />
Accessories<br />
-...11 SCTN110308 SCS2507-T07P STO7P-2 SCC14 S4SMS795
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Insert Size and shape<br />
Solid Inse Inserts serts<br />
C type ( (Rhomb 80 80°)<br />
Designation<br />
CNMN 090304<br />
Turning machining<br />
www.microbor.com<br />
Dimensions, mm CBN grade<br />
D l s (thickness) r 6010 7010<br />
0.4 ■ ■<br />
CNMN 090308 0.8 ■ ■<br />
9.525 9.7 3.18<br />
CNMN 090312 1.2 ■ ■<br />
CNMN 090316 1.6 ■ ■<br />
CNMN 090404<br />
0.4 ■ ■<br />
CNMN 090408 0.8 ■ ■<br />
9.525 9.7 4.76<br />
CNMN 090412 1.2 ■ ■<br />
CNMN 090416 1.6 ■ ■<br />
CNMN 120304<br />
0.4 ■ ■<br />
CNMN 120308 0.8 ■ ■<br />
12.7 12.9 3.18<br />
CNMN 120312 1.2 ■ ■<br />
CNMN 120316 1.6 ■ ■<br />
CNMN 120404<br />
0.4 ■ ■<br />
CNMN 120408 0.8 ■ ■<br />
12.7 12.9 4.76<br />
CNMN 120412 1.2 ■ ■<br />
CNMN 120416 1.6 ■ ■<br />
See p. 25 for tool specification See p. 63 for holders<br />
67
68<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Solid inserts<br />
S type (Squaare (Square) re)<br />
Designation<br />
Dimensions, mm CBN grade<br />
D l s (thickness) r 6010 7010<br />
SNMN 050304<br />
0.4 ■ ■<br />
5.56 5.56 3.18<br />
SNMN 050308 0.8 ■ ■<br />
SNMN 06T304<br />
0.4 ■ ■<br />
6.35 6.35 3.97<br />
SNMN 06T308 0.8 ■ ■<br />
SNMN 090304<br />
0.4 ■ ■<br />
SNMN 090308 0.8 ■ ■<br />
9.525 9.525 3.18<br />
SNMN 090312 1.2 ■ ■<br />
SNMN 090316 1.6 ■ ■<br />
SNMN 090404<br />
0.4 ■ ■<br />
SNMN 090408 0.8 ■ ■<br />
9.525 9.525 4.76<br />
SNMN 090412 1.2 ■ ■<br />
SNMN 090416 1.6 ■ ■<br />
SNMN 120304<br />
0.4 ■ ■<br />
SNMN 120308 0.8 ■ ■<br />
12.7 12.7 3.18<br />
SNMN 120312 1.2 ■ ■<br />
SNMN 120316 1.6 ■ ■<br />
SNMN 120404<br />
0.4 ■ ■<br />
SNMN 120408 0.8 ■ ■<br />
12.7 12.7 4.76<br />
SNMN 120412 1.2 ■ ■<br />
SNMN 120416 1.6 ■ ■<br />
See p. 25 for tool specification See pp. 36, 42, 54, 63 for holders
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Solid inserts<br />
R type (Roun (Round) und) d)<br />
Designation<br />
Turning machining<br />
www.microbor.com<br />
Dimensions, mm CBN grade<br />
D l s (thickness) r 6010 7010<br />
RNGN 030300 3.18 3.18 3.18 - ■ ■<br />
RNGN 05T300 5.56 5.56 3.97 - ■ ■<br />
RNGN 060300 6.35 6.35 3.18 - ■ ■<br />
RNGN 080300 8.00 8.00 3.18 - ■ ■<br />
RNMN090300 9.525 9.525 3.18 - ■ ■<br />
RNMN090400 9.525 9.525 4.76 - ■ ■<br />
RNMN120300 12.7 12.7 3.18 - ■ ■<br />
RNMN120400 12.7 12.7 4.76 - ■ ■<br />
RNMN190700 19.08 19.08 4.76 - ■ ■<br />
See p. 25 for tool specification See pp. 44, 45, 64 for holders<br />
69
70<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Full face<br />
R type (Roun (Round) und) d)<br />
Designation<br />
Dimensions, mm CBN grade<br />
D L s (thickness)<br />
side<br />
clearance<br />
angle<br />
6010 7010<br />
RNGN070300-F 7,94 - 3,18 0 ■ ■<br />
RNGN090300-F 9,525 - 3,18 0 ■ ■<br />
RNGN120300-F 12,7 - 3,18 0 ■ ■<br />
RNGN120400-F 12,7 - 4,76 0 ■ ■<br />
RBUN070300-F 7,94 - 3,18 5 ■ ■<br />
RPUN070300-F 7,94 - 3,18 11 ■ ■<br />
RBUN090300-F 9,525 - 3,18 5 ■ ■<br />
RCGN090300-F 9,525 - 3,18 7 ■ ■<br />
RPUN090300-F 9,525 - 3,18 11 ■ ■<br />
See p. 25 for tool specification See pp. 44, 45, 64 for holders
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Full face<br />
T type (Triang (Triangle) ngle le)<br />
Designation<br />
Turning machining<br />
www.microbor.com<br />
Dimensions, mm CBN grade<br />
D L s (thickness)<br />
side<br />
clearance<br />
angle<br />
6010 7010<br />
TNUN080302-F 4,76 8,1 3,18 0 ■ ■<br />
TNUN080304-F 4,76 8,1 3,18 0 ■ ■<br />
TNUN110304-F 6,35 11,0 3,18 0 ■ ■<br />
TNUN110308-F 6,35 11,0 3,18 0 ■ ■<br />
TNUN110312-F 6,35 11,0 3,18 0 ■ ■<br />
TCGN060102-F 3,96 5,5 1,59 7 ■ ■<br />
TPGN110302-F 6,35 11,0 3,18 11 ■ ■<br />
TPGN110304-F 6,35 11,0 3,18 11 ■ ■<br />
TPGN110308-F 6,35 11,0 3,18 11 ■ ■<br />
TPGN160304-F 9,525 16,5 3,18 11 ■ ■<br />
TPGN160308-F 9,525 16,5 3,18 11 ■ ■<br />
TPGN160312-F 9,525 16,5 3,18 11 ■ ■<br />
See p. 25 for tool specification See pp. 49, 66 for holders<br />
71
72<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Tipped inserts<br />
C type (Rhomb 80°)<br />
Designation<br />
D L<br />
Dimensions, mm<br />
s d l1 r,<br />
CBN grade<br />
6010 7010<br />
CNMA090302-A028<br />
0,2 ■ ■<br />
CNMA090304-A028 0,4 ■ ■<br />
CNMA090308-B028<br />
CNMA090302-B028<br />
9, 529 9,7 1,38 3,81 2,8<br />
0,8<br />
0,2<br />
■<br />
■<br />
■<br />
■<br />
CNMA090304-B028 0,4 ■ ■<br />
CNMA090308-B028 0,8 ■ ■<br />
CNMA120404-A035<br />
0,4 ■ ■<br />
CNMA120408-A035 0,8 ■ ■<br />
CNMA120412-A035 1,2 ■ ■<br />
CNMA120416-A035<br />
CNMA120404-B035<br />
12,7 12,9 4,76 5,15 3,5<br />
1,6<br />
0,4<br />
■<br />
■<br />
■<br />
■<br />
CNMA120408-B035 0,8 ■ ■<br />
CNMA120412-B035 1,2 ■ ■<br />
CNMA120416-B035 1,6 ■ ■<br />
CCMW060202-A028<br />
0,2 ■<br />
CCMW060204-A028<br />
CCMW060202-B028<br />
6,35 6,5 2,38 2,8 2,8<br />
0,4<br />
0,2<br />
■<br />
■<br />
CCMW060204-B028 0,4 ■<br />
CCMW09T302-A028<br />
0,2 ■<br />
CCMW09T304-A028 9,525 9,7 3,97 4,5 2,8 0,4 ■<br />
CCMW09T308-A028 0,8 ■<br />
CCMW120404-A035<br />
0,4 ■<br />
CCMW120408-A035 0,8 ■<br />
CCMW120412-A035<br />
CCMW120404-B035<br />
12,7 12,9 4,7 5,5 3,5<br />
1,2<br />
0,4<br />
■<br />
■<br />
CCMW120408-B035 0,8 ■<br />
CCMW120412-B035 1,2 ■<br />
See p. 25 for tool specification See pp. 36, 42, 54, 63 for holders
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Tipped inserts<br />
S type (Sq (Square) Square)<br />
Designation<br />
SNMA090302-A028<br />
D L<br />
Turning machining<br />
www.microbor.com<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness)<br />
d l 1 r, 6010 7010<br />
0,2 ■ ■<br />
SNMA090304-A028 0,4 ■ ■<br />
SNMA090308-A028 0,8 ■ ■<br />
SNMA090312-A028 1,2 ■ ■<br />
SNMA090302-B028 0,2 ■ ■<br />
SNMA090304-B028 0,4 ■ ■<br />
9,525 9,52 3,18 3,81 2,8<br />
SNMA090308-B028 0,8 ■ ■<br />
SNMA090312-B028 1,2 ■ ■<br />
SNMA090302-D028 0,2 ■ ■<br />
SNMA090304-D028 0,4 ■ ■<br />
SNMA090308-D028 0,8 ■ ■<br />
SNMA090312-D028 1,2 ■ ■<br />
SNMA120404-A035<br />
0,4 ■ ■<br />
SNMA120408-A035 0,8 ■ ■<br />
SNMA120412-A035 1,2 ■ ■<br />
SNMA120416-A035 1,6 ■ ■<br />
SNMA120408-B035 0,8 ■ ■<br />
SNMA120412-B035 12,7 12,7 4,76 5,15 3,5 1,2 ■ ■<br />
SNMA120416-B035 1,6 ■ ■<br />
SNMA120404-D035 0,4 ■ ■<br />
SNMA120408-D035 0,8 ■ ■<br />
SNMA120412-D035 1,2 ■ ■<br />
SNMA120416-D035 1,6 ■ ■<br />
SCMW09T304-A028<br />
0,4 ■<br />
SCMW09T308-A028 0,8 ■<br />
9,525 9,52 3,97 4,5 2,8<br />
SCMW09T304-D028 0,4 ■<br />
SCMW09T308-D028 0,8 ■<br />
SCMW120408-A035<br />
0,8 ■<br />
SCMW120412-A035 1,2 ■<br />
12,7 12,7 4,76 5,5 3,5<br />
SCMW120408-D035 0,8 ■<br />
SCMW120412-D035 1,2 ■<br />
See p. 25 for tool specification See pp.31, 39, 58 for holders<br />
73
74<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Tipped inserts<br />
D type (Rhom (Rhomb omb 55 55°)<br />
°)<br />
Designation<br />
DNMA110402 - A028<br />
D L<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness)<br />
d l 1 r, 6010 7010<br />
0,2 ■ ■<br />
DNMA110404 - A028 0,4 ■ ■<br />
DNMA110408 - A028 0,8 ■ ■<br />
9,52 11,6 4,76 3,81 2,8<br />
DNMA110402 - B028 0,2 ■ ■<br />
DNMA110404 - B028 0,4 ■ ■<br />
DNMA110408 - B028 0,8 ■ ■<br />
DNMA150404 - A035<br />
0,4 ■ ■<br />
DNMA150408 - A035 0,8 ■ ■<br />
DNMA150412 - A035 1,2 ■ ■<br />
12,7 15,0 4,76 5,15 3,5<br />
DNMA150404 - B035 0,4 ■ ■<br />
DNMA150408 - B035 0,8 ■ ■<br />
DNMA150412 - B035 1,2 ■ ■<br />
DNMA150608 - A035<br />
0,8 ■ ■<br />
DNMA150612 - A035 1,2 ■ ■<br />
DNMA150616 - A035 1,6 ■ ■<br />
12,7 15 6,35 5,15 3,5<br />
DNMA150608 - B035 0,8 ■ ■<br />
DNMA150612 - B035 1,2 ■ ■<br />
DNMA150616 - B035 1,6 ■ ■<br />
DCMW070202 - A028<br />
0,2 ■<br />
DCMW070204 - A028 0,4 ■<br />
6,35 7,8 2,38 2,8 2,8<br />
DCMW070202 - B028 0,2 ■<br />
DCMW070204 - B028 0,4 ■<br />
DCMW11T302 - A028<br />
0,2 ■<br />
DCMW11T304 - A028 0,4 ■<br />
DCMW11T308 - A028 0,8 ■<br />
9,52 11,6 3,97 4,5 2,8<br />
DCMW11T302 - B028 0,2 ■<br />
DCMW11T304 - B028 0,4 ■<br />
DCMW11T308 - B028 0,8 ■<br />
See p. 25 for tool specification See pp. 32, 33, 40, 59, 60 for holders
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Tipped inserts<br />
V type (Rhom (Rhomb omb 35 35°)<br />
°)<br />
Designation<br />
VNMA160404 - A035<br />
D L<br />
Turning machining<br />
www.microbor.com<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness)<br />
d l 1 r, 6010 7010<br />
0,4 ■ ■<br />
VNMA160408 - A035 0,8 ■ ■<br />
VNMA160412 - A035 1,2 ■ ■<br />
9,525 16 4,76 3,81 3,5<br />
VNMA160404 - B035 0,4 ■ ■<br />
VNMA160408 - B035 0,8 ■ ■<br />
VNMA160412 - B035 1,2 ■ ■<br />
VCMW110302 - A028<br />
0,2 ■<br />
VCMW110304 - A028 0,4 ■<br />
VCMW110308 - A028 0,8 ■<br />
6,35 11,1 3,18 2,9 2,8<br />
VCMW110302 - B028 0,2 ■<br />
VCMW110304 - B028 0,4 ■<br />
VCMW110308 - B028 0,8 ■<br />
VCMW160404 - A035<br />
0,4 ■<br />
VCMW160408 - A035 0,8 ■<br />
VCMW160412 - A035 1,2 ■<br />
9,525 16 4,76 4,5 3,5<br />
VCMW160404 - B035 0,4 ■<br />
VCMW160408 - B035 0,8 ■<br />
VCMW160412 - B035 1,2 ■<br />
See p. 25 for tool specification See pp. 35, 42, 53, 62 for holders<br />
75
76<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Tipped inserts<br />
T type (Triang (Triangle) ngle)<br />
Designation<br />
TNMA110302 - A028<br />
D L<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness)<br />
d l 1 r, 6010 7010<br />
0,2 ■ ■<br />
TNMA110304 - A028 0,4 ■ ■<br />
TNMA110308 - A028 0,8 ■ ■<br />
6,35 11 3,18 2,26 2,8<br />
TNMA110302 - C028 0,2 ■ ■<br />
TNMA110304 - C028 0,4 ■ ■<br />
TNMA110308 - C028 0,8 ■ ■<br />
TNMA160408 - A035<br />
0,8 ■ ■<br />
TNMA160412 - A035 1,2 ■ ■<br />
TNMA160416 - A035 1,6 ■ ■<br />
9,525 16,5 4,76 3,81 3,5<br />
TNMA160408 - C035 0,8 ■ ■<br />
TNMA160412 - C035 1,2 ■ ■<br />
TNMA160416 - C035 1,6 ■ ■<br />
TCMW110202 - A028<br />
0,2 ■<br />
TCMW110204 - A028 0,4 ■<br />
TCMW110208 - A028 0,8 ■<br />
6,35 11 2,38 2,9 2,8<br />
TCMW110202 - C028 0,2 ■<br />
TCMW110204 - C028 0,4 ■<br />
TCMW110208 - C028 0,8 ■<br />
TCMW110302 - A028<br />
0,2 ■<br />
TCMW110304 - A028 0,4 ■<br />
TCMW110308 - A028 0,8 ■<br />
6,35 11 3,18 2,9 2,8<br />
TCMW110302 - C028 0,2 ■<br />
TCMW110304 - C028 0,4 ■<br />
TCMW110308 - C028 0,8 ■<br />
TCMW16T304 - A035<br />
0,4 ■<br />
TCMW16T308 - A035 0,8 ■<br />
TCMW16T312 - A035 1,2 ■<br />
9,525 16,5 3,97 4,5 3,5<br />
TCMW16T304 - C035 0,4 ■<br />
TCMW16T308 - C035 0,8 ■<br />
TCMW16T312 - C035 1,2 ■<br />
See p. 25 for tool specification See pp. 32, 33, 40, 59, 60 for holders
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Tipped inserts<br />
W type (80° tr trigon trigone) e)<br />
)<br />
Designation<br />
WNMA060304 - A028<br />
D L<br />
Turning machining<br />
www.microbor.com<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness)<br />
d l 1 r, 6010 7010<br />
0,4 ■ ■<br />
WNMA060308 - A028 0,8 ■ ■<br />
WNMA060312 - A028 1,2 ■ ■<br />
9,525 6,6 3,18 3,81 2,8<br />
WNMA060304 - C028 0,4 ■ ■<br />
WNMA060308 - C028 0,8 ■ ■<br />
WNMA060312 - C028 1,2 ■ ■<br />
WNMA060404 - A028<br />
0,4 ■ ■<br />
WNMA060408 - A028 0,8 ■ ■<br />
WNMA060412 - A028 1,2 ■ ■<br />
9,525 6,6 4,76 3,81 2,8<br />
WNMA060404 - C028 0,4 ■ ■<br />
WNMA060408 - C028 0,8 ■ ■<br />
WNMA060412 - C028 1,2 ■ ■<br />
WNMA080408 - A028<br />
0,8 ■ ■<br />
WNMA080412 - A028 1,2 ■ ■<br />
WNMA080416 - A028 1,6 ■ ■<br />
12,7 8,7 4,76 5,16 3,5<br />
WNMA080408 - C028 0,8 ■ ■<br />
WNMA080412 - C028 1,2 ■ ■<br />
WNMA080416 - C028 1,6 ■ ■<br />
WCMW040202 - A028<br />
0,2 ■<br />
WCMW040204 - A028 0,4 ■<br />
6,35 4,76 2,38 2,8 2,8<br />
WCMW040202 - C028 0,2 ■<br />
WCMW040204 - C028 0,4 ■<br />
WCMW06T304 - A035<br />
0,4 ■<br />
WCMW06T308 - A035 0,8 ■<br />
WCMW06T312 - A035 1,2 ■<br />
9,525 6,6 3,97 4,4 3,5<br />
WCMW06T304 - C035 0,4 ■<br />
WCMW06T308 - C035 0,8 ■<br />
WCMW06T312 - C035 1,2 ■<br />
See p. 25 for tool specification See pp. 35, 42, 53, 62 for holders<br />
77
78<br />
Turning machining<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Recommendations for elimination<br />
of influence of various wear types<br />
The <strong>cutting</strong> edge wear depends on such factors as workpiece material, CBN grade, machine rigidity<br />
(stiffness machine-tool system), machining conditions and parameters. So to increase tool service<br />
life, one can attempt a number of the following actions<br />
Wear pattern Remedy Wear pattern Remedy<br />
Quick wear on flank<br />
surface surface<br />
К<br />
Quick shapeation of<br />
crater crater<br />
Shapeation of groove<br />
Insert break (solid CBN)<br />
Н<br />
К<br />
Н<br />
К<br />
Н<br />
К<br />
Н<br />
Front face peeling p g<br />
(continuous <strong>cutting</strong>)<br />
Front face peeling<br />
(interrupted <strong>cutting</strong>)<br />
Sudden edge break<br />
Edge microchipping<br />
К<br />
Н<br />
К<br />
Н<br />
К<br />
Н<br />
К<br />
Н<br />
CПИД –<br />
stiffness machinetool<br />
system
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Legend<br />
symbol explanation symbol explanation<br />
Increase <strong>cutting</strong> speed<br />
(grey cast iron)<br />
Check clips<br />
Turning machining<br />
Decrease <strong>cutting</strong> speed Decrease approach angle<br />
Increase feed<br />
www.microbor.com<br />
Increase approach angle (round<br />
inserts are preferable)<br />
Decrease feed Check <strong>cutting</strong> centre height<br />
Decrease depth of cut<br />
Use coolant (only with continuous<br />
<strong>cutting</strong>)<br />
Increase depth of cut Do not use coolant<br />
Change depth of cut Increase tip radius<br />
Use other chamfer Stiffness machine-tool system<br />
Use E or S type chamfer Eliminate vibrations<br />
Use chamfered inserts Check <strong>cutting</strong> speed<br />
Check and clean insert support<br />
surfaces<br />
Check tool setting angle<br />
79
Machining of groove-turn and parting<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong>
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Contents<br />
Machining of groove-turn and parting<br />
www.microbor.com<br />
Designation of Internal and External machining holders 84<br />
Insert designation 85<br />
Review of holders 86<br />
External machining holders 87<br />
Internal machining holders 91<br />
Insert size and shape 92<br />
Cutting Data 92<br />
Recommendations for elimination of influence of various wear type 93
84<br />
Machining of groove-turn and parting<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Designation of Internal and External<br />
machining holders<br />
Encoding<br />
Designation<br />
2. Tool extension type<br />
Encoding<br />
Designation<br />
GH T R 25 3<br />
1 2 3 4 5<br />
4. Holder height<br />
Encoding<br />
Holder<br />
height, mm<br />
25<br />
25<br />
1. Designation system<br />
Maximal <strong>cutting</strong>in<br />
depth<br />
3. Cutting direction<br />
Encoding<br />
Cutting direction<br />
26<br />
26<br />
T<br />
32<br />
32<br />
Groove holder<br />
R<br />
GH<br />
D<br />
Maximal <strong>cutting</strong>in<br />
diameter<br />
Right hand<br />
N<br />
Neutral<br />
5. Insert width<br />
Encoding<br />
Insert width,<br />
mm<br />
BGH<br />
Blade<br />
groove holder<br />
3<br />
3<br />
TF<br />
Turn face<br />
L<br />
Left hand<br />
4<br />
4<br />
5<br />
5<br />
S<br />
Short<br />
6<br />
6<br />
8<br />
8
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Insert designation<br />
Encoding<br />
Designation<br />
Machining of groove-turn and parting<br />
G – groove G – groove<br />
F – flat<br />
R - round<br />
I - insert I - insert<br />
www.microbor.com<br />
GFI - 3.00 - 0.20 MBR7010<br />
1 2 3 4<br />
2. Insert width<br />
Encoding<br />
Insert width, mm<br />
3. Tip radius<br />
Designation of insert<br />
Encoding<br />
Tip radius re,mm<br />
4. Insert grade<br />
Encoding<br />
Description<br />
1. Designation system<br />
3.00<br />
3<br />
0.2<br />
0,20<br />
GFI<br />
4.00<br />
MBR6010<br />
GFI<br />
Rough machining of steel,<br />
machining with impacts<br />
4<br />
0.40<br />
0,40<br />
1.50<br />
1,50<br />
5.00<br />
5<br />
2.00<br />
2,00<br />
GRI<br />
6.00<br />
6<br />
GRI<br />
2.50<br />
2,50<br />
MBR7010<br />
3.00<br />
3,00<br />
8.00<br />
Finishing and superfinishing<br />
of superhard materials<br />
8<br />
4.00<br />
4,00<br />
85
86<br />
Machining of groove-turn and parting<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Review of holders<br />
GHTR/L /<br />
pp. 87<br />
GHTR/L /<br />
pp. 87<br />
GHTR/L<br />
pp. 87<br />
GHTR/L<br />
pp. 87<br />
BGHTN<br />
BGHTN<br />
GHDR/L /<br />
p. 88<br />
GHDR/L /<br />
p. 88<br />
GHDR/L<br />
p. 88<br />
GHDR/L<br />
p. 88<br />
GHTFR/L<br />
p. 89<br />
GHTFR/L<br />
p. 89<br />
GHSR/L /<br />
pp. 89<br />
GHSR/L /<br />
pp. 89<br />
GHSR/L<br />
pp. 89<br />
GHSR/L<br />
pp. 89<br />
BGHТN<br />
p. 90<br />
BGHТN<br />
p. 90<br />
BGHТN<br />
p. 90<br />
BGHTN<br />
pp. 90<br />
GFI<br />
GFI<br />
GFI<br />
GFI<br />
p. 92<br />
p. 92<br />
p. 92<br />
p. 92<br />
pp. 91 p. 92<br />
pp. 91<br />
BGHTN<br />
pp. 91<br />
GFI<br />
GFI<br />
p. 92<br />
GRI<br />
GRI<br />
GRI<br />
GRI<br />
GRI<br />
GRI<br />
GRI<br />
pp. 92<br />
p. 92<br />
p. 92<br />
p. 92<br />
p. 92<br />
p. 92<br />
p. 92
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
External machining holders<br />
GHTR holder<br />
Application Designation h<br />
W<br />
min<br />
W<br />
max<br />
Machining of groove-turn and parting<br />
T<br />
max-r<br />
h1 b l1 l2 f A h4<br />
GHTR/L 25-3 25.0 2.80 4.00 9.00 25.0 25.0 135.00 26.0 23.8 2.40 -<br />
GHTR/L 25-4 25.0 4.00 5.00 10.00 25.0 25.0 135.00 27.0 23.2 3.20 -<br />
GHTR/L 25-5 25.0 5.00 6.40 12.00 25.0 25.0 135.00 29.0 22.9 4.20 -<br />
GHTR/L 25-6 25.0 6.00 6.40 12.00 25.0 25.0 135.00 29.0 22.3 5.40 -<br />
GHTR/L 25-8 25.0 6.60 8.30 16.50 25 25.0 150.00 29.0 22.00 6,00 7.6<br />
Accessories<br />
GHTR/L MSR 76-1022 MT-20/5<br />
www.microbor.com<br />
See p. 92 for inserts<br />
GFI 3.00;<br />
GFI 4.00<br />
GRI 3.00;<br />
GRI 4.00<br />
GFI 4.00;<br />
GFI 5.00<br />
GRI 4.00;<br />
GRI 5.00<br />
GFI 5.00;<br />
GFI 6.00<br />
GRI 5.00;<br />
GRI 6.00<br />
GFI 6.00<br />
GRI 6.00<br />
GFI 8.00<br />
GRI 8,00<br />
87
88<br />
Machining of groove-turn and parting<br />
GHD holder<br />
Application Designation<br />
W<br />
min<br />
W<br />
max<br />
D<br />
max<br />
h h1 b l1 l2 f A R/L<br />
GHDR/L 25-3 3.00 4.00 40.0 25.0 25.0 25.0 140.00 36.0 23.7 2.50 L<br />
GHDR/L 25-4 4.00 5.00 40.0 25.0 25.0 25.0 140.00 36.0 23.2 3.50 L<br />
GHDR/L 25-450 4.00 5.00 50.0 25.0 25.0 25.0 140.00 41.0 23.2 3.50 L<br />
GHDR/L 25-5 5.00 6.40 50.0 25.0 25.0 25.0 140.00 41.0 22.9 4.20 L<br />
GHDR/L 25-660 6.00 8.00 60.0 25.0 25.0 25.0 140.00 45.0 22.3 5.40 L<br />
Accessories<br />
GHDR/L MSR M6X25 DIN912 MHW 5.0<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
See p. 92 for inserts<br />
GFI 3.00;<br />
GFI 4.00<br />
GRI 3.00;<br />
GRI 4.00<br />
GFI 4.00;<br />
GFI 5.00<br />
GRI 4.00;<br />
GRI 5.00<br />
GFI 4.00;<br />
GFI 5.00<br />
GRI 4.00;<br />
GRI 5.00<br />
GFI 5.00;<br />
GFI 6.00<br />
GRI 5,00;<br />
GRI 6,00<br />
GFI 6.00;<br />
GFI 8.00<br />
GRI 6,00;<br />
GRI 8,00
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
GHTF holder<br />
Application Designation<br />
W<br />
max<br />
T<br />
max-r<br />
Machining of groove-turn and parting<br />
T<br />
max-a<br />
h h1 b l1 l2 R/L<br />
GHTFR/L 25 6.40 4.80 4.8 25.0 25.0 25.0 135.00 17.0 L<br />
Accessories<br />
GHTFRL MSR M6X25 DIN912 MHW 5.0<br />
GHSR<br />
Application Designation W<br />
max<br />
T<br />
max-r<br />
T<br />
max-a<br />
h h1 b l1 l2 f h4 R/L<br />
GHSR/L25 6.40 4.80 4.8 25.0 25.0 25.0 140.00 25.0 23.5 - L<br />
Accessories<br />
GHSR/L MSR M6X25 DIN912 MHW 5.0<br />
www.microbor.com<br />
See p. 92 for inserts<br />
GFI 3.00<br />
GFI6,00;<br />
GRI 3.00<br />
GRI 6,00<br />
See p. 92 for inserts<br />
GFI 3.00<br />
GFI6,00;<br />
GRI 3.00<br />
GRI 6,00<br />
89
90<br />
Machining of groove-turn and parting<br />
BGHTN blade<br />
Application Designation B1<br />
W<br />
min<br />
W<br />
max<br />
T<br />
turn<br />
T<br />
groove<br />
h1 l1 A<br />
BGHТN 32-3 32.0 2.80 4.00 25.0 50.0 24.8 150.00 2.40<br />
BGHTN 32-4 32.0 3.50 5.00 30.0 50.0 24.8 150.00 3.20<br />
BGHTN 32-5 32.0 4.40 6.40 33.0 60.0 24.8 150.00 4.00<br />
BGHTN 32-6 32.0 5.50 6.40 35.0 60.0 24.8 150.00 5.20<br />
Accessories<br />
BGHTN MEDG 44A<br />
BGHTN holder for blade<br />
Designation h1 L h b Kg<br />
HBGHE 25-6 32 110 25 25 0,950<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
GFI 3.00; GFI 4.00<br />
GRI 3.00; GRI 4.00<br />
GFI 4.00; GFI 5.00<br />
GRI 4.00; GRI 5,00<br />
GFI 5.00; GFI 6.00<br />
GRI 5.00; GRI 6.00<br />
GFI 6.00<br />
GRI 6.00<br />
BGHТN 32-3, BGHTN 32-4<br />
BGHTN 32-5, BGHTN 32-6<br />
Accessories<br />
HBGHE MBKU 105 MSR M6X30 DIN 912 MHW 5.0<br />
See p. 92 for inserts<br />
See p. 92 for inserts
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Internal holders<br />
BGHTN blade<br />
Application Designation W<br />
min<br />
W<br />
max<br />
A<br />
Machining of groove-turn and parting<br />
f<br />
min<br />
F1<br />
min<br />
f<br />
max<br />
F1<br />
max<br />
www.microbor.com<br />
h1 l1 B1<br />
BGHTN 26-3 2.80 4.00 2.40 40.0 13.5 46.5 20.0 21.4 63.00 26.0<br />
BGHTN 26-4 3.60 4.50 3.20 40.0 13.5 46.5 20.0 21.4 63.00 26.0<br />
BGHTN 26-5 4.40 6.40 4.00 40.0 13.5 46.5 20.0 21.4 63.00 26.0<br />
BGHTN holder / holder for internal machining<br />
Designation B1 d l1 h1 b<br />
HBGHI 40-70 26.0 40.00 260.00 18.0 53.0<br />
Accessories<br />
HBGHI 40-70 MSR M6X25 DIN912 MHV 5.0<br />
See p. 92 for inserts<br />
GFI 3.00;<br />
GFI 4.00<br />
GRI 3.00;<br />
GRI 4.00<br />
GFI 4.00<br />
GRI 4.00<br />
GFI 5.00;<br />
GFI 6.00<br />
GRI 5.00;<br />
GRI 6.00<br />
See p. 92 for inserts<br />
BGHTN 26-3<br />
BGHTN 26-4<br />
BGHTN 26-5<br />
91
92<br />
Machining of groove-turn and parting<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Insert sizе and shape<br />
Cutting data<br />
Shape pe<br />
Designation W±0.02 R±0.05 M l<br />
CBN grade<br />
6010 7010<br />
GFI 3.00-0.20 3 0,2 2,4 15 ■<br />
GFI 4.00-0.20 4 0,2 3,2 15 ■<br />
GFI 5.00-0.40 5 0,4 4 15 ■<br />
GFI 6.00-0.40 6 0,4 4,8 15 ■<br />
GFI 8.00-0.40 8 0,4 4,8 15 ■<br />
GRI 3.00-1.50 3 1,5 2,4 15 ■<br />
GRI 4.00-2.00 4 2 3,2 15 ■<br />
GRI 5.00-2.50 5 2,5 3,9 15 ■<br />
GRI 6.00-3.00 6 3 5 15 ■<br />
GRI 8.00-4.00 8 4 5 15 ■<br />
ISO group Hardness Machining type ap, mm f, mm/rev Vc, m/min<br />
H HRC (45...70)<br />
K<br />
HB (140…420)<br />
HRC (45...70)<br />
Cutting off – 0,03 – 0,13 70 – 160<br />
Turning ≤ 0,5 0,06 – 0,20 100 – 200<br />
Cutting off – 0,05 – 0,15 150 – 300<br />
Turning ≤ 0,5 0,10 – 0,25 200 – 500<br />
Cutting off – 0,03 – 0,13 80 – 200<br />
Turning ≤ 0,5 0,06 – 0,20 100 – 300
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Recommendations for elimination<br />
of influence of various wear types<br />
Flank surface wear<br />
Insert break<br />
Wear with crater<br />
shapeation<br />
Row of cracks<br />
Edge building-up<br />
Edge microchipping<br />
Bad surface quality<br />
See legend on p.79<br />
Machining of groove-turn and parting<br />
Wear type Remedy<br />
CПИД = Stiffness machine-tool<br />
system<br />
www.microbor.com<br />
93
Milling<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong>
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Contents<br />
Milling<br />
www.microbor.com<br />
Insert designation 98<br />
Mill body designation 100<br />
Depth of cut 101<br />
Chamfer selection 103<br />
Design equation for <strong>cutting</strong> parameters 104<br />
Review of mill bodies 106<br />
Insert size and shape 130<br />
Recommendations for elimination of influence of various wear type 135<br />
Cutting data 136
98<br />
Milling<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Designation of inserts<br />
1.Shape<br />
Encoding<br />
Insert<br />
shape<br />
R<br />
Round<br />
S<br />
Square<br />
2.Side clearance angle<br />
Encoding<br />
3.Tolerances<br />
Tolerance<br />
4.Type<br />
C<br />
Rhomb<br />
80°<br />
A<br />
Parallelogram<br />
85°<br />
T<br />
Triangle<br />
W<br />
Trigone 80°<br />
Side clearance<br />
angle 15 20<br />
Encoding<br />
mm mm<br />
RPR<br />
Profile<br />
S С M W 12 04 12 T<br />
1 2 3 4 5 6 7 8<br />
Encoding<br />
Type shape with hole<br />
with one-side<br />
chamfered hole without hole special<br />
5. Insert dimension encoding by shape<br />
Circumscribing circle<br />
Cutting edge encoding by insert types<br />
diameter d (mm)<br />
C R S T<br />
5,56 05 05 05 09<br />
6,35 06 06 06 11<br />
9,525 09 09 09 16<br />
12,7 12 12 12 22<br />
15,875 16 15 15<br />
19,05 19 19 19
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
6.Thickness<br />
Encoding<br />
Insert thickness s, mm<br />
7. Tip radius<br />
Encoding<br />
Tip radius, re, mm<br />
8. Cutting edge designation<br />
Encoding<br />
Cutting edge condition<br />
9. Chamfer dimensions<br />
Encoding<br />
Length, mm<br />
Angle,...°<br />
01025 N - AF 127 - MBR7010<br />
9 10 11 12 (13)<br />
11. Insert designation style, number of soldered on edges<br />
Encoding<br />
Description<br />
Encoding<br />
Description<br />
022<br />
2,2<br />
solid<br />
12. Tipped angle length<br />
13. CBN grade<br />
Encoding<br />
Description<br />
S<br />
028<br />
2,8<br />
sharp<br />
F<br />
full face<br />
035<br />
3,5<br />
with chamfer<br />
brazed tip,<br />
one corner –<br />
one side<br />
040<br />
4,0<br />
A<br />
044<br />
4,4<br />
B<br />
brazed tip,<br />
two corners –<br />
one side<br />
064<br />
6.45<br />
rounding<br />
0,05 0,10 0,20 0,25 0,30 0,50 0,70<br />
Rough machining of steel, machining<br />
with impacts<br />
10. Cutting direction<br />
Encoding<br />
Cutting<br />
direction<br />
095<br />
9.5<br />
C<br />
brazed tip,<br />
three corners –<br />
one side<br />
096<br />
9.65<br />
Milling<br />
www.microbor.com<br />
chamfer and rounding<br />
R<br />
right<br />
D<br />
brazed tip,<br />
four corners –<br />
one side<br />
127<br />
12.7<br />
L<br />
left<br />
129<br />
12.9<br />
N<br />
neutral<br />
AF<br />
one<br />
tipped<br />
edge<br />
165<br />
16.5<br />
Finishing and superfinishing of superhard<br />
materials<br />
99
100<br />
Milling<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Mill body designation<br />
1. Mill type designation<br />
Encoding<br />
Mill type<br />
3. Insert shape<br />
Encoding<br />
Insert<br />
shape<br />
EM 90 S N 12 04 D32 25 3 S W<br />
Type<br />
1 2 3 4 5 6 7 8 9 10 11<br />
11. Shank type<br />
Encoding<br />
Encoding<br />
FM<br />
Face Mill<br />
2. Approach angle<br />
45° 75° 90°<br />
6. Insert thickness<br />
Insert thickness<br />
S, mm<br />
W<br />
Weldon<br />
4. Side clearance angle<br />
Clearance<br />
angle<br />
R<br />
Round<br />
S<br />
Square<br />
03<br />
EM<br />
End Mill<br />
3,18<br />
C<br />
cylinder<br />
C<br />
80° rhomb<br />
5. Shape and<br />
size of insert<br />
6 9 12<br />
Т3<br />
CM<br />
Corn Mill<br />
3,97<br />
H<br />
Cone 7:24<br />
Profiling Ball Mill<br />
04<br />
4,76<br />
BM<br />
Encoding<br />
Clamp<br />
System<br />
05<br />
5,56<br />
S<br />
Screw<br />
06<br />
6,35<br />
10. Insert Clamp System<br />
Encoding N A B C D E P<br />
A<br />
85°<br />
parallelogram<br />
T<br />
Triangle<br />
7. Mill diameter<br />
D, mm 10-125<br />
8. Shank<br />
diameter<br />
D, mm 10-40<br />
9. Effective<br />
number<br />
of teeth<br />
Z, pcs. ≥ 1<br />
C<br />
With top<br />
clamp
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Depth of cut<br />
Size and shape of tipped insert<br />
Insert shape<br />
Insert<br />
size<br />
Maximal depth of cut ap, mm*<br />
* Soldering - brazed length AO35 - 3.5 mm<br />
AO28 - 2.8 mm soldering length, decrease the depth of cut by 30 %.<br />
Milling<br />
www.microbor.com<br />
101
102<br />
Milling<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Depth of cut<br />
Size and shape of solid insert and tipped insert with full edge<br />
Insert shape<br />
Insert<br />
size<br />
Maximal depth of cut ap, mm
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Chamfer selection<br />
Chamfer designation<br />
E00500<br />
with<br />
impact<br />
■ First selection ■ Possible selection<br />
Special order is necessary if the required chamfer size is more than 0,3 mm.<br />
Milling<br />
www.microbor.com<br />
Finishing Semifinishing Rough machining<br />
without<br />
impact<br />
with<br />
impact<br />
without<br />
impact<br />
■ ■ ■ ■<br />
F00000 ■ ■<br />
with<br />
impact<br />
without<br />
impact<br />
S010 ■ ■ ■ ■ ■<br />
S020<br />
H ■ ■ ■ ■<br />
S030 ■ ■ ■<br />
T010 ■ ■ ■ ■ ■<br />
T020 ■ ■ ■ ■<br />
T030 ■ ■ ■ ■<br />
E00500<br />
■ ■<br />
F00000 ■ ■<br />
S010 ■ ■ ■ ■<br />
S020<br />
K<br />
■ ■ ■ ■<br />
S030 ■ ■<br />
T010 ■ ■ ■ ■<br />
T020 ■ ■ ■ ■<br />
T030 ■ ■ ■<br />
103
104<br />
Milling<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Design equation for <strong>cutting</strong> parameters<br />
Equations for various mill types<br />
Machining with face mills, sided-and-face mills and end mills<br />
Cutting edges of these mills are rectilinear<br />
a p<br />
Round insert mills<br />
a p<br />
D c<br />
D e<br />
h ex<br />
D c<br />
D e<br />
h ex<br />
f z<br />
f z<br />
k r<br />
Maximal operation<br />
diameter with<br />
definite depth<br />
of cut, mm<br />
Tooth loading,<br />
mm/tooth,<br />
symmetric mill<br />
position<br />
Tooth loading,<br />
mm/tooth, offset<br />
mill position<br />
Maximal operation<br />
diameter with<br />
definite depth<br />
of cut, mm<br />
Tooth loading,<br />
mm/tooth,<br />
symmetric mill<br />
position<br />
Tooth loading,<br />
mm/tooth, offset<br />
mill position
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Ball end mills<br />
De Dc ap kr hex ae ic fz a p<br />
D e<br />
fz hex Maximal operation<br />
diameter with<br />
definite depth<br />
of cut, mm<br />
Tooth loading,<br />
mm/tooth,<br />
symmetric mill<br />
position<br />
Tooth loading,<br />
mm/tooth, offset<br />
mill position<br />
max operation diameter, mm<br />
mill functional diameter, mm<br />
depth of cut, mm<br />
plan approach angle,°<br />
max chip thickness (depth of cut), mm<br />
<strong>cutting</strong> width, mm<br />
diameter of insert inscribe circle, mm<br />
feed per tooth, mm/tooth<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
Milling<br />
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105
Milling Milling<br />
www.microbor.com<br />
Review of mill bodies<br />
Mills<br />
www.microbor.com<br />
Face mills FM End mills ЕМ Mills with elongated gang <strong>cutting</strong> edge (corn mills) СМ; Profile mill ВМ<br />
FMRN093 - C FM75SN123 - С FM75SN124 - C FM75SN124 - C FM45SC124 - S FM90SP124 - S FM45TP163 - C FM90CC09T3 - S FM90TC16T3 -S FM90AP103 - S FM90AD155 - S EM45SD093 -S-W EM45SD093 - S-H EM45T163 - C-W EM45SP124 -S-W EM90AP103 - S-C/W EM90CC0T3-S-C CM90S124 – S CM90AD155 - S CM90CC9T3-S-W CM90SC124 -S-H BM240RPR1- S<br />
p. 108 p. 109 p. 111 p. 112 p. 110 p. 115 p. 113 p. 114 p. 116 p. 117 p. 118 p. 119 p. 120 p. 122 p. 123 p. 121 p. 124 p. 127 p. 129 p. 128 p. 126 p. 125<br />
D 63-125 mm D 63-125 mm D 50-100 mm D 80-125 mm D 40-125 mm D 40-125 mm D 32-80 mm D 40-80 mm D 40-125 mm D 32-125 mm D 40-125 mm D 16-32 mm D 16-32 mm D 26,5-40 mm D 22-37 mm D 10-50 mm D 12-25 mm D 63-125 mm D 50-125 mm D 25-40 mm D 40-100 mm D 10-32 mm<br />
Inserts RNMN 0903 SNMN 0903<br />
SNMN 1204<br />
SNMN 1204 SNMN 1204 SDMW 1204 SDMW 1204 TPUN 1603 CCMW 09T3 TCMW 16T3 APKW 1003 ADKW 1505 SDMW 0903 SDMW 0903 TPUN 1603 SPMW 1204 APKW 1003 CCMW 09T3 SCMW 09T3<br />
SCMW 1204<br />
ADKW 1505 CCMW 0602<br />
CCMW 09T3<br />
Machining type p. 130 p. 130 p. 130 p. 130 p. 131 p. 131 p. 134 p. 132 p. 133 p. 133 p. 133 p. 131 p. 131 p. 134 p. 131 p. 133 p. 132 p. 131 p. 133 p. 132 p. 131 p. 134<br />
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
■ ■<br />
■ ■ ■ ■ ■ ■ ■ ■ ■ ■<br />
■ ■ ■<br />
■ ■ ■ ■ ■ ■<br />
SCMW 09T3<br />
SCMW 1204<br />
■ ■ ■ ■ ■ ■<br />
RPR 10-3RPR2<br />
■ Preferable selection ■ Possible selection
108<br />
Milling<br />
www.microbor.com<br />
Face mills<br />
FMRN 0903-C<br />
Application Designation<br />
Dimensions, mm<br />
Z D D 2 d l 1<br />
FMRN0903 D63-22-6 C 6 63 72,5 22 40 4.5<br />
FMRN0903 D80-27-6 -C 6 80 89,5 27 50 4.5<br />
FMRN0903 D100-32-8-C 8 100 109,5 32 50 4.5<br />
FMRN0903 D125-40-8-C 8 125 134,5 40 63 4.5<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Setting angles γ0= -6°<br />
a<br />
γp= -6°<br />
γf=-6°—-9°<br />
See p.130 for inserts<br />
RNMN..0903<br />
Accessories Anvil Screw Wedge screw Wedge<br />
FMRN0903 D63-22-6 C S10-620 S10-652 SLD6019-T15P SCW0608M<br />
FMRN0903 D125-40-8-C S10-620 S10-652 SLD6019-T15P SCW0608M
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Face mills, approach angle 75°<br />
FM75SN123-C<br />
Application Designation<br />
Dimensions, mm<br />
Z D D 2 d l 1<br />
FM75SN123 D63-22-6 С 6 63 65.3 22 40 8<br />
FM75SN123 D80-27-6 С 6 80 82.3 27 50 8<br />
FM75SN123 D100-32-8 С 8 100 102.3 32 50 8<br />
FM75SN123 D125-40-8 С 8 125 127.3 40 63 8<br />
Milling<br />
www.microbor.com<br />
Setting angles γ0= -6°<br />
a<br />
γp= -6°<br />
γf=-7,5°— -7°<br />
See p.130 for inserts<br />
SNMN.. 0903<br />
SNMN.. 1203..<br />
Accessories Anvil Screw Wedge screw Wedge<br />
FM75SN123 D125-40-8 С S10-620 S10-652 SLD6019-T15P SCW0608M<br />
109
110<br />
Milling<br />
www.microbor.com<br />
Face mills, approach angle 45°<br />
FM45SC124-S<br />
Application Designation<br />
Dimensions, mm<br />
Z D D 2 L d l 3<br />
FM45SC124 D40-16-4 S 4 40 57 40 16 18 7<br />
FM45SC124 D50-22-4 S 4 50 67 40 22 20 7<br />
FM45SC124 D63-27-5 S 5 63 80 50 27 22 7<br />
FM45SC124 D80-32-6 S 6 80 97 50 32 25 7<br />
FM45SC124 D100-40-7 S 7 100 117 50 40 29 7<br />
FM45SC124 D125-63-8 S 8 125 142 63 40 30 7<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
See p. 131 for inserts<br />
a<br />
SCMW.. 1204..<br />
Accessories Screw clamp Key Screw<br />
FM45SC124 D40-16-4 S 1250 5620 1058<br />
FM45SC124 D50-22-4 S 1250 5620 912,10<br />
FM45SC124 D63-27-5 S 1250 5620 912,12<br />
FM45SC124 D80-32-6 S 1250 5620 912,16<br />
FM45SC124 D100-40-7 S 1250 5620 -<br />
FM45SC124 D125-63-8 S 1250 5620 -
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Face mills, approach angle 75°<br />
FM75SN124-C<br />
Application Designation<br />
Dimensions, mm<br />
Z D D 2 L d l 3<br />
FM75SN124 D50-22-3 C 3 50 56 40 22 20 9<br />
FM75SN124 D63-27-4 C 4 63 69 50 27 22 9<br />
FM75SN124 D80-32-5 C 5 80 86 50 32 25 9<br />
FM75SN124 D100-40-36C 6 100 106 50 40 29 9<br />
Milling<br />
www.microbor.com<br />
See p.130 for inserts<br />
a<br />
SN.. 1204..<br />
Accessories Screw anvil Key Bung Anvil Spring group Screw clamp<br />
FM75SN124 D50-22-3 C 1006 5004 2066 3212 4012 912,10<br />
FM75SN124 D63-27-4 C 1006 5004 2066 3212 4012 912,12<br />
FM75SN124 D80-32-5 C 1006 5004 2066 3212 4012 912,17<br />
FM75SN124 D100-40-36C 1006 5004 2066 3212 4012 912,20<br />
111
112<br />
Milling<br />
www.microbor.com<br />
Face mills, approach angle 75°<br />
FM75SN124-C<br />
Application Designation<br />
Dimensions, mm<br />
Z D D 2 L d l 3<br />
FM75SN124 D80-27-5 C 5 80 86 50 27 22 9<br />
FM75SN124 D100-32-7 C 7 100 106 50 32 25 9<br />
FM75SN124 D125-40-8 C 8 125 131 63 40 30 9<br />
a<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
See p.130 for inserts<br />
SNMN.. 1204..<br />
Accessories Screw clamp Key Anvil Insert cartridge Screw Screw<br />
FM75SN124 D80-27-5 C 1077 5620 6432 6912 1460 912,12<br />
FM75SN124 D100-32-7 C 1077 5620 6432 6912 1460 912,17<br />
FM75SN124 D125-40-8 C 1077 5620 6432 6912 1460 -
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Face mills, approach angle 45°<br />
FM45TP163-C<br />
Application Designation<br />
Dimensions, mm<br />
Z D D 2 L d l 3<br />
FM45TP163 D32-22-3 C 3 32 54 50 22 20 8<br />
FM45TP163 D40-27-3 C 3 40 62 50 27 22 8<br />
FM45TP163 D50-27-4 C 4 50 72 50 27 22 8<br />
FM45TP163 D63-32-4 C 4 63 85 50 32 25 8<br />
FM45TP163 D80-40-5 C 5 80 102 50 40 29 8<br />
Milling<br />
www.microbor.com<br />
See p.134 for inserts<br />
a<br />
TPUN 1603<br />
Accessories Screw anvil Bung Anvil Spring group Key Screw clamp<br />
FM45TP163 D32-22-3 C 1006 2064 3016 4016 5004 912,10<br />
FM45TP163 D40-27-3 C 1006 2064 3016 4016 5004 912,12<br />
FM45TP163 D50-27-4 C 1006 2064 3016 4016 5004 912,12<br />
FM45TP163 D63-32-4 C 1006 2064 3016 4016 5004 912,16<br />
FM45TP163 D80-40-5 C 1006 2064 3016 4016 5004 912,20<br />
113
114<br />
Milling<br />
www.microbor.com<br />
Face mills, approach angle 90°<br />
FM90CC09T3-S<br />
Application Designation<br />
Dimensions, mm<br />
Z D L d l 3<br />
FM90CC09T3 D40-16-4 S 4 40 40 16 18 8<br />
FM90CC09T3 D50-22-5 S 5 50 40 22 20 8<br />
FM90CC09T3 D52-22-5 S 5 52 40 22 20 8<br />
FM90CC09T3 D63-27-6 S 6 63 50 27 22 8<br />
FM90CC09T3 D66-27-6 S 6 66 50 27 22 8<br />
FM90CC09T3 D80-27-7 S 7 80 50 27 25 8<br />
Accessories Screw clamp Insert Clamp<br />
FM90CC09T3 D52-22-5 S 1440 5615<br />
FM90CC09T3 D63-27-6 S 1240 5615<br />
a<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
See p.132 for inserts<br />
CCMW.. 09T3..
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Face mills, approach angle 90°<br />
FM90SP124-S<br />
Application Designation<br />
Dimensions, mm<br />
Z D L d l 3<br />
FM90SP124 D40-16-3 S 3 40 40 16 18 11<br />
FM90SP124 D50-22-4 S 4 50 40 22 20 11<br />
FM90SP124 D63-27-5 S 5 63 50 27 22 11<br />
FM90SP124 D80-32-6 S 6 80 50 32 25 11<br />
FM90SP124 D100-40-8 S 8 100 50 40 29 11<br />
FM90SP124 D125-40-8 S 8 125 63 40 30 11<br />
Accessories Screw clamp Screw<br />
FM90SP124 D40-16-3 S 1550 1058<br />
FM90SP124 D50-22-4 S 1550 912,10<br />
FM90SP124 D63-27-5 S 1550 912,12<br />
FM90SP124 D80-32-6 S 1550 912,12<br />
FM90SP124 D100-40-8 S 1550 912,16<br />
FM90SP124 D125-40-8 S 1550 -<br />
a<br />
Milling<br />
www.microbor.com<br />
See p.130 for inserts<br />
SPMW.. 1204..<br />
115
116<br />
Milling<br />
www.microbor.com<br />
Face mills, approach angle 90°<br />
FM90TC16T3-S<br />
Application Designation<br />
Dimensions, mm<br />
Z D L d l 3<br />
FM90TC16T3 D40-16-3 S 3 40 40 16 18<br />
FM90TC16T3 D50-22-4 S 4 50 40 22 20<br />
FM90TC16T3 D63-27-5 S 5 63 50 27 22<br />
FM90TC16T3 D80-32-6 S 6 80 50 32 25<br />
FM90TC16T3 D100-40-7 S 7 100 50 40 29<br />
FM90TC16T3 D125-40-9 S 9 125 63 40 30<br />
Accessories Key Screw<br />
FM90TC16T3 D40-16-3 S 5615 1058<br />
FM90TC16T3 D50-22-4 S 5615 912,10<br />
FM90TC16T3 D63-27-5 S 5615 912,12<br />
FM90TC16T3 D80-32-6 S 5615 912,16<br />
FM90TC16T3 D100-40-7 S 5615 912,20<br />
FM90TC16T3 D125-40-9 S 5615 -<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
See p.133 for inserts<br />
TCMW.. 16T3
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Face mills, approach angle 90°<br />
FM90AP103-S<br />
Application Designation<br />
Dimensions, mm<br />
D Z ap L Da<br />
FM90AP103 D32-16-3 S 32.00 3 10.00 35.00 16.00<br />
FM90AP103 D32-16-5 S 32.00 5 10.00 35.00 16.00<br />
FM90AP103 D40-22-5 S 40.00 5 10.00 40.00 22.00<br />
FM90AP103 D40-22-6 S 40.00 6 10.00 40.00 22.00<br />
FM90AP103 D50-22-6 S 50.00 6 10.00 40.00 22.00<br />
FM90AP103 D50-22-7 S 50.00 7 10.00 40.00 22.00<br />
FM90AP103 D63-22-7 S 63.00 7 10.00 40.00 22.00<br />
FM90AP103 D63-22-9 S 63.00 9 10.00 40.00 22.00<br />
FM90AP103 D80-27-8 S 80.00 8 10.00 50.00 27.00<br />
FM90AP103 D80-27-11 S 80.00 11 10.00 50.00 27.00<br />
FM90AP103 D100-32-9 S 100.00 9 10.00 50.00 32.00<br />
FM90AP103 D100-32-13 S 100.00 13 10.00 50.00 32.00<br />
FM90AP103 D125-40-10 S 125.00 10 10.00 63.00 40.00<br />
FM90AP103 D125-40-16 S 125.00 16 10.00 63.00 40.00<br />
Milling<br />
www.microbor.com<br />
See p.133 for inserts<br />
APKW1003<br />
Accessories Screw clamp Shaft Key Screw anvil Key<br />
FM90AP103 - S MSR 34-505 MSW4SD MBLD T08/M7 MSR M8X20 DIN 912 MT-8/53<br />
117
118<br />
Milling<br />
www.microbor.com<br />
Face mills, approach angle 90°<br />
FM90AD155-S<br />
Application Designation<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
See p.133 33 for inserts ins<br />
Dimensions, mm<br />
D Z ap L Da<br />
FM90AD155 D40-16-3 S 40.00 3 14.30 40.00 16.00<br />
FM90AD155 D40-16-4 S 40.00 4 14.30 40.00 16.00<br />
FM90AD155 D50-22-3 S 50.00 3 14.30 40.00 22.00<br />
FM90AD155 D50-22-5 S 50.00 5 14.30 40.00 22.00<br />
FM90AD155 D63-22-4 S 63.00 4 14.30 40.00 22.00<br />
FM90AD155 D63-25,4-4 S 63.00 4 14.30 50.00 25.40<br />
FM90AD155 D63-22-6 S 63.00 6 14.30 40.00 22.00<br />
FM90AD155 D63-24,5-6 S 63.00 6 14.30 50.00 25.40<br />
FM90AD155 D80-24,5-5 S 80.00 5 14.30 50.00 25.40<br />
FM90AD155 D80-27-5 S 80.00 5 14.30 50.00 27.00<br />
FM90AD155 D80-24,5-7 S 80.00 7 14.30 50.00 25.40<br />
FM90AD155 D80-27-7 S 80.00 7 14.30 50.00 27.00<br />
FM90AD155 D100-31,75-6 S 100.00 6 14.30 60.00 31.75<br />
FM90AD155 D100-32-6 S 100.00 6 14.30 50.00 32.00<br />
FM90AD155 D100-31,75-8 S 100.00 8 14.30 60.00 31.75<br />
FM90AD155 D100-32-8 S 100.00 8 14.30 50.00 32.00<br />
FM90AD155 D125-38,1-7 S 125.00 7 14.30 60.00 38.10<br />
FM90AD155 D125-40-7 S 125.00 7 14.30 63.00 40.00<br />
FM90AD155 D125-38,1-9 S 125.00 9 14.30 60.00 38.10<br />
FM90AD155 D125-40-9 S 125.00 9 14.30 63.00 40.00<br />
ADKW 1505<br />
Accessories Screw clamp Key Shaft Screw anvil<br />
FM90AP103 - S MSR 14-544/S MBLD T15/M7 MSW6-T SHORT MSR M8X25 DIN912
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
End mills, approach angle 45°<br />
EM45SD093-S-W<br />
Application Designation<br />
Dimensions, mm<br />
D a Z L1 L D1<br />
EM45SD093 D16-16-2 S-W 16 5,3 2 27 75 26,6 16<br />
EM45SD093 D20-20-3 S-W 20 5,3 3 34 90 30,6 20<br />
EM45SD093 D25-26-4 S-W 25 5,3 4 34 90 35,6 25<br />
EM45SD093 D32-32-5 S-W 32 5,3 5 40 100 42,6 32<br />
Accessories Screw clamp Key<br />
EM45SD093 D16-D32 1550 5520<br />
d<br />
Milling<br />
www.microbor.com<br />
See p.131 for inserts<br />
SDMW 0903<br />
119
120<br />
Milling<br />
www.microbor.com<br />
End mills, approach angle 45°<br />
EM45SD093-S-H<br />
Application Designation<br />
Dimensions, mm<br />
D a Z L1 L D1<br />
EM45SD093 D16-16-2 S-CH 16 5,3 2 23 150 26,6 16<br />
EM45SD093 D20-20-3 S-H 20 5,3 3 29 150 30,6 20<br />
EM45SD093 D25-26-4 S-H 25 5,3 4 34 200 35,6 25<br />
EM45SD093 D32-32-5 S-H 32 5,3 5 40 200 42,6 32<br />
Accessories Screw clamp Key<br />
EM45SD093 D16-16-2 S-CH 1550 5520<br />
EM45SD093 D20-20-3 S-H 1550 5520<br />
EM45SD093 D25-26-4 S-H 1550 5520<br />
EM45SD093 D32-32-5 S-H 1550 5520<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
See p.131 for inserts<br />
d<br />
SDMW 0903
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
End mills, approach angle 90°<br />
EM90AP103 - S-C/W<br />
Designation<br />
Dimensions, mm<br />
D Z ap H L1 L<br />
EM90AP103 D10-10-1 S-C 10.00 1 10.00 20.00 13.8 80.00<br />
EM90AP103 D10-10-1 S-W 10.00 1 10.00 20.00 10.6 80.00<br />
EM90AP103 D12-16-1 S-C 12.00 1 10.00 20.00 14.0 80.00<br />
EM90AP103 D12-16-1 S-W 12.00 1 10.00 20.00 14.0 80.00<br />
EM90AP103 D14-16-1 S-C 14.00 1 10.00 23.00 18.4 80.00<br />
EM90AP103 D14-16-1 S-W 14.00 1 10.00 23.00 18.4 80.00<br />
EM90AP103 D16-16-2 S-C 16.00 2 10.00 26.00 25.2 90.00<br />
EM90AP103 D16-16-2 S-W 16.00 2 10.00 26.00 25.2 85.00<br />
EM90AP103 D17-16-2 S-C 17.00 2 10.00 28.00 27.0 90.00<br />
EM90AP103 D18-20-2 S-C 18.00 2 10.00 26.00 - 90.00<br />
EM90AP103 D18-20-2 S-W 18.00 2 10.00 30.00 26.4 90.00<br />
EM90AP103 D19-20-2 S-C 19.00 2 10.00 26.00 25.0 90.00<br />
EM90AP103 D20-20-2 S-C 20.00 2 10.00 26.00 25.3 110.00<br />
EM90AP103 D20-16-2 S-W 20.00 2 10.00 26.10 - 85.00<br />
EM90AP103 D20-20-2 S-W 20.00 2 10.00 26.10 25.0 90.00<br />
EM90AP103 D20-20-3 S-C 20.00 3 10.00 26.10 25.0 110.00<br />
EM90AP103 D20-16-3 S-W 20.00 3 10.00 26.10 - 85.00<br />
EM90AP103 D20-20-3 S-W 20.00 3 10.00 26.10 25.0 90.00<br />
EM90AP103 D20-20-3 S-C 21.00 3 10.00 26.00 25.0 115.00<br />
EM90AP103 D22-22-3 S-C 22.00 3 10.00 26.00 - 115.00<br />
EM90AP103 D22-25-2 S-W 22.00 3 10.00 26.00 21.0 95.00<br />
EM90AP103 D25-25-2 S-C 25.00 2 10.00 26.10 25.0 120.00<br />
Application<br />
See p. 133 for inserts<br />
APKW 1003<br />
Designation<br />
Milling<br />
www.microbor.com<br />
Dimensions, mm<br />
D Z ap H L1 L<br />
EM90AP103 D25-25-4 S-W 25.00 4 10.00 26.00 25.0 95.00<br />
EM90AP103 D28-25-4 S-C 28.00 4 10.00 26.00 - 120.00<br />
EM90AP103 D28-25-4 S-W 28.00 4 10.00 26.00 - 95.00<br />
EM90AP103 D30-32-4 S-C 30.00 4 10.00 40.00 35.4 130.00<br />
EM90AP103 D30-25-4 S-W 30.00 4 10.00 30.00 - 95.00<br />
EM90AP103 D32-32-3 S-C 32.00 3 10.00 30.00 28.5 130.00<br />
EM90AP103 D32-25-3 S-C 32.00 3 10.00 30.00 - 95.00<br />
EM90AP103 D32-32-3 S-W 32.00 3 10.00 30.00 28.5 110.00<br />
EM90AP103 D32-32-4 S-C 32.00 4 10.00 30.00 28.5 130.00<br />
EM90AP103 D32-25-4 S-W 32.00 4 10.00 30.00 - 95.00<br />
EM90AP103 D32-32-4 S-W 32.00 4 10.00 30.00 28.5 110.00<br />
EM90AP103 D32-32-5 S-C 32.00 5 10.00 30.00 28.5 130.00<br />
EM90AP103 D32-25-5 S-W 32.00 5 10.00 30.00 - 95.00<br />
EM90AP103 D32-32-5 S-W 32.00 5 10.00 30.00 28.5 110.00<br />
EM90AP103 D40-32-3 S-C 40.00 3 10.00 30.00 - 130.00<br />
EM90AP103 D40-32-3 S-W 40.00 3 10.00 30.00 - 110.00<br />
EM90AP103 D40-32-5 S-C 40.00 5 10.00 30.00 - 130.00<br />
EM90AP103 D40-32-5 S-W 40.00 5 10.00 30.00 - 110.00<br />
EM90AP103 D40-32-6 S-C 40.00 6 10.00 30.00 - 130.00<br />
EM90AP103 D40-32-6 S-W 40.00 6 10.00 30.00 - 110.00<br />
EM90AP103 D50-32-6S-C 50.00 7 10.00 41.60 - 130.00<br />
Accessories Screw clamp Key<br />
EM90AP103 - S-C/W MSR 34-505 MT-8/53<br />
121
122<br />
Milling<br />
www.microbor.com<br />
End mills, approach angle 45°<br />
EM45T163-C-W<br />
Application Designation<br />
Dimensions, mm<br />
Z D D2 L L3 d<br />
EM45T163 D26.5-25-1 C-W 1 6,5 26,5 110 35 25 8<br />
EM45T163 D40-25-3 C-W 3 20,0 40,0 110 35 25 8<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
See p.134 for inserts<br />
Accessories Screw anvil Screw Clamp Bung Key<br />
EM45T163 D26.5-25-1 C-W 1006 1550 2064 5004<br />
a<br />
TPUN 1603..
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
End mills, approach angle 45°<br />
EM45SP124-S-W<br />
Application Designation<br />
Dimensions, mm<br />
Z D D2 L L3 d<br />
EM45SP124 D22-25-1 S-W 1 6,5 22 110 35 25 7<br />
EM45SP124 D37-25-2 S-W 2 20,0 37 110 35 25 7<br />
Accessories Screw clamp Key<br />
EM45SP124 D22-25-1 S-W 1550 5520<br />
Milling<br />
www.microbor.com<br />
See p.131 for inserts<br />
a<br />
SPMW.. 1204..<br />
123
124<br />
Milling<br />
www.microbor.com<br />
End mills, approach angle 90°<br />
EM90CC09T3-S-C<br />
Application Designation<br />
Dimensions, mm<br />
Z D d L L2<br />
EM90CC09T3D12-12-1 S-C 1 12 12 100 25 5,0<br />
EM90CC09T3 D16-16-2 S-C 2 16 16 100 25 5,0<br />
EM90CC09T3 D20-20-2 S-C 2 20 20 125 32 7,0<br />
EM90CC09T3 D25-25-2 S-C 2 25 25 125 40 7,6<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
a<br />
See p.132 for inserts<br />
CCMW 09T3..<br />
Accessories Screw clamp Screw anvil Key Key<br />
EM90CC09T3 D12-12-1 S-C 1425 - 5507 -<br />
EM90CC09T3 D16-16-2 S-C 1425 1430 5507 5508<br />
EM90CC09T3 D20-20-2 S-C 1430 1440 5508 5515<br />
EM90CC09T3 D25-25-2 S-C 1440 1550 5515 5520
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Profile mill<br />
BM240RPR1- S<br />
Application Designation<br />
Dimensions, mm<br />
Z D L L3 d<br />
Milling<br />
www.microbor.com<br />
BM240RPR10 D10-10-2 S 2 10 105 50 10 RPR 10<br />
BM240RPR12 D12-12-2 S 2 12 105 50 12 RPR 12<br />
BM240RPR16 D16-16-2 S 2 16 105 50 16 RPR 16<br />
BM240RPR20 D20-20-2 S 2 20 125 70 20 RPR 20<br />
BM240RPR25D25-25-2 S 2 25 125 70 25 RPR 25<br />
BM240RPR32 D32-32-2 S 2 32 125 70 32 RPR 32<br />
Accessories Screw insert Key<br />
BM240RPR10 D10-10-2 S 1353 5608<br />
BM240RPR12 D12-12-2 S 1354 5610<br />
BM240RPR16 D16-16-2 S 1619 5615<br />
BM240RPR20 D20-20-2 S 1529 5620<br />
BM240RPR25D25-25-2 S 1609 5530<br />
BM240RPR32 D32-32-2 S 1809 5530<br />
See p.134 for inserts<br />
125
126<br />
Milling<br />
www.microbor.com<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Mills with elongated gang <strong>cutting</strong> edge (corn mills)<br />
CM90SC124-S-H<br />
Application Designation<br />
Dimensions, mm<br />
Z D L3 K d<br />
See p.131 for inserts<br />
SC.. C 1204.. 1204 SC.. C 09T3.. 09T3<br />
CM90SC124 D40-40-3 S-H 1+2 40 105 40 60 1 13<br />
CM90SC124 D60-60-3 S-H 1+2 50 105 40 65 1 14<br />
CM90SC124 D40-50-3 S-H 1+2 40 123 50 70 1 14<br />
CM90SC124 D50-50-3 S-H 1+2 50 128 50 75 1 16<br />
CM90SC124 D63-50-4 S-H 2+2 63 133 50 80 2 22<br />
CM90SC124 D80-50-5 S-H 2+3 80 138 50 85 2 28<br />
CM90SC124 D100-50-3 S-H 3+3 100 148 50 95 3 39<br />
Accessories Screw clamp Key Screw clamp Key<br />
CM90SC124 -S-H 1250 5620 1240 5615
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Milling<br />
www.microbor.com<br />
Mills with elongated gang <strong>cutting</strong> edge (corn mills)<br />
CM90S124-S<br />
Application Designation<br />
Dimensions, mm<br />
Z D L d a<br />
See p.131 for inserts<br />
SC..1204.. C 1204 SC SC..09T3.. 09T<br />
CM90S124 D63-27-4 S 2+2 63 80 27 65 2 18<br />
CM90S124 D80-32-5 S 2+3 80 90 32 75 2 22<br />
CM90S124 D100-40-6 S 3+3 100 100 40 85 3 36<br />
CM90S124 D125-40-8 S 4+4 125 110 40 95 4 52<br />
Accessories Screw clamp Key Screw clamp Key Screw<br />
CM90S124 D63-27-4 S 1250 5620 1240 5615 912,12<br />
CM90S124 D80-32-5 S 1250 5620 1240 5615 912,16<br />
CM90S124 D100-40-6 S 1250 5620 1240 5615 912,20<br />
CM90S124 D125-40-8 S 1250 5620 1240 5615 -<br />
127
128<br />
Milling<br />
www.microbor.com<br />
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Mills with elongated gang <strong>cutting</strong> edge (corn mills)<br />
CM90CC9T3-S-W<br />
Application Designation<br />
Dimensions, mm<br />
Z D L L2 d a<br />
CM90CC9T3 D40-40-4 S-W 2+2 40 130 60 32 30 CC.. 09T3.. (12)<br />
CM90CC9T3 D40-40-4 S-W 2+2 40 130 60 32 43 CC.. 09T3.. (16)<br />
Accessories Screw clamp Key<br />
CM90CC9T3 D40-40-4 S-W 1240 5615<br />
See p.132 for inserts
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Milling<br />
www.microbor.com<br />
Mills with elongated gang <strong>cutting</strong> edge (corn mills)<br />
CM90AD155-S<br />
Application Designation<br />
Dimensions, mm<br />
D Z Flute ap L Da<br />
CM90AD155 D50-22-6 S 50.00 6 3 25.00 52.00 22.00<br />
CM90AD155 D50-27-6 S 50.00 6 3 25.00 56.00 27.00<br />
CM90AD155 D63-24.5-12 S 63.00 12 4 38.00 60.00 25.40<br />
CM90AD155 D63-27-12 S 63.00 12 4 38.00 60.00 27.00<br />
CM90AD155 D80-31.75-15 S 80.00 15 5 38.00 60.00 31.75<br />
CM90AD155 D80-32-15 S 80.00 15 5 38.00 60.00 32.00<br />
CM90AD155 D100-28.1-18 S 100.00 18 6 38.00 60.00 28.10<br />
CM90AD155 D100-40-18 S 100.00 18 6 38.00 60.00 40.00<br />
CM90AD155 D125-38.1-21 S 125.00 21 7 38.00 60.00 38.10<br />
CM90AD155 D125-38.1-40 S 125.00 21 7 38.00 60.00 40.00<br />
See p.133 for inserts<br />
ADKW 1505<br />
Accessories Screw clamp Key Shaft Screw anvil<br />
CM90AD155 - S MSR 14-544/S MBLD T15/M7 MSW6-T MSR M10X40 DIN 912<br />
129
130<br />
Milling<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Designation<br />
SNMN 090308<br />
Dimensions, mm CBN grade<br />
D l s (thickness ) r 6010 7010<br />
0.8 ■ ■<br />
SNMN 090312 9.525 9.525 3.18<br />
1.2 ■ ■<br />
SNMN 090316 1.6 ■ ■<br />
SNMN 120412<br />
0,8 ■ ■<br />
12.7 12.7 4.76<br />
SNMN 120416 1,2 ■ ■<br />
Designation<br />
Dimensions, mm CBN grade<br />
D l s (thickness ) r 6010 7010<br />
RNMN090300 9.525 9.525 3.18 - ■ ■
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Designation<br />
SNMA120408-D035<br />
Designation<br />
D L<br />
D L<br />
Milling<br />
www.microbor.com<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness )<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness )<br />
d l 1 r, 6010 7010<br />
0,8 ■ ■<br />
SNMA120412-D035 12,7 12,7 4,76 5,15 3,5 1,2 ■ ■<br />
SNMA120416-D035 1,6 ■ ■<br />
SCMW09T308-A028<br />
0.8 ■ ■<br />
9,525 9,52 3,97 4,5 2,8<br />
SCMW09T308-D028 0.8 ■ ■<br />
SCMW120412-D035 12,7 12,7 4,76 5,5 3,5 1.2 ■ ■<br />
d l 1 r, 6010 7010<br />
SCMW 09T308 - AF095 9,52 9,525 3,97 4,5 9,52 0,8 ■<br />
SDMW 090308 - AF095 9.525 9.525 3,18 4,5 9.525 0,8 ■<br />
SCMW 120408 – AF127 12,7 12,7 4,76 5,5 12,7 0,8 ■<br />
SCMW 120412 – AF127 12,7 12,7 4,76 5,5 12,7 0,8 ■<br />
SPMW 120408 - AF127 12,7 12,7 4,76 5,5 12,7 0,8 ■<br />
131
132<br />
Milling<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Designation<br />
D L<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness )<br />
d l 1 r, 6010 7010<br />
СCMW060204-A028 6,35 6,45 2,38 2,8 2,0 0,4 ■ ■<br />
CCMW09T308-A028 9,525 9,65 3,97 3,81 2,8 0,8 ■ ■<br />
Designation<br />
D L<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness )<br />
d l 1 r, 6010 7010<br />
CCMW 060202 - AF064 6,35 6,45 2,38 2,8 6,45 0,2 ■<br />
CCMW 060204 - AF064 6,35 6,45 2,38 2,8 6,45 0,4 ■<br />
CCMW 09T304 - AF096 9,525 9,65 3,97 3,81 9,65 0,4 ■<br />
CCMW 09T308 - AF096 9,525 9,65 3,97 3,81 9,65 0,8 ■<br />
CCMW 120408 – AF129 12,7 12,9 4,76 5,5 12,9 0,8 ■
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Designation<br />
D L<br />
Milling<br />
www.microbor.com<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness )<br />
d l 1 r, 6010 7010<br />
TCMW 16T304 - AF165 9,52 16,5 4,76 4,5 16,5 0,4 ■<br />
TCMW 16T308 - AF165 9,52 16,5 4,76 4,5 16,5 0,8 ■<br />
Designation<br />
D L<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness )<br />
d l 1 r, 6010 7010<br />
APKW100308 - A044 6,76 11,2 3,5 0,8 ■<br />
ADKW150508 - A044 9,6 16,18 5,83 0,8 ■<br />
133
134<br />
Milling<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Designation<br />
Designation<br />
D L<br />
Dimensions, mm CBN grade<br />
s (thickness) d 6010 7010<br />
RPR 10 - BF064 2,6 10 ■<br />
RPR 12 - BF028 3 12 ■<br />
RPR 16- BF028 4 16 ■<br />
RPR 20- BF028 5 20 ■<br />
RPR 25- BF028 6 25 ■<br />
RPR 32- BF028 7 32 ■<br />
Dimensions, mm CBN grade<br />
s<br />
(thickness)<br />
d l 1 r, 6010 7010<br />
TPUN 160304-F 9,52 16,5 3,97 0,4 ■<br />
TPUN 160308-F 9,52 16,5 3,97 0,8 ■<br />
TPUN 160312-F 9,52 16,5 3,97 1,2 ■
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Recommendations for elimination<br />
of influence of various wear types<br />
Wear type Remedy Wear type Remedy<br />
Insert break (solid CBN)<br />
Edge microchipping<br />
Quick flank surface wear<br />
Front face peeling<br />
(continuous <strong>cutting</strong>)<br />
See legend on p.79<br />
К<br />
Н<br />
К<br />
Н<br />
К<br />
Н<br />
К<br />
Н<br />
Groove shapeation<br />
Cutting edge break<br />
Front face peeling<br />
(interrupted <strong>cutting</strong>)<br />
К<br />
Н<br />
К<br />
Н<br />
К<br />
Н<br />
Milling<br />
www.microbor.com<br />
CПИД –<br />
stiffness<br />
machine-tool<br />
system<br />
135
136<br />
Milling<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Cutting Data<br />
Raw material Conditions<br />
Cutting data CBN grade<br />
ISO Index Operation<br />
Сutting<br />
speed V,<br />
m/min<br />
feed per<br />
tooth f,<br />
mm/rev<br />
Depth of cut, MBR<br />
mm/tooth 6010 MBR<br />
7010<br />
Engineering carbon and<br />
low-carbon steel, hardness ><br />
HRC(C40E, 46Cr2 etc.)<br />
Roughing<br />
Finishing<br />
150 - 300<br />
200 - 380<br />
0,1 - 0,2<br />
0,02 - 0,1<br />
2,0<br />
0,3<br />
■<br />
■ ■<br />
Н<br />
К<br />
Bearing steel, hardness>50HRC<br />
(100Cr2, 100Cr6)<br />
Engineering alloy and high<br />
alloyed steel, hardness > 45HRC<br />
(25MnCr2Ti; 45NiCr)<br />
Engineering carbon low alloyed<br />
steel, hardness> 45HRC, 65<br />
MnS<br />
Instrument steel and alloy steel<br />
High- speed steel, hardness<br />
>55HRC (HSS,S6-5-2, S600/<br />
S601)<br />
Manganese steel and Hadfield<br />
steel, hardness >220HB (12-<br />
20%Mn)<br />
Hard Facing Alloy Material,<br />
hardness >40HRC<br />
(SKD35G,Ni,Cobalt, X12Cr13)<br />
Grey Cast Iron, hardness HB<br />
140…290 (GG15, GG35)<br />
Nodular Cast Iron, hardness HB<br />
260…420 (GGG50,GGG70)<br />
Alloyed cast iron and White/<br />
Chilled Cast Iron, hardness<br />
HB280…420<br />
Wear -Resistant Cast Iron,<br />
hardness HRC 48…68<br />
■ Preferable selection ■ Possible selection<br />
Roughing 100 - 300 0,1 - 0,2 2,0 ■<br />
Finishing 250 - 350 0,03 - 0,1 0,3 ■ ■<br />
Roughing 60 - 250 0,07 - 0,15 1,5 ■<br />
Finishing 150 - 350 0,02 - 0,06 0,3 ■ ■<br />
Roughing 150 - 250 0,07 - 0,15 2,0 ■<br />
Finishing 200 - 300 0,02 - 0,06 0,3 ■ ■<br />
Roughing 80 - 220 0,08 - 0,2 2,0 ■<br />
Finishing 150 - 300 0,02 - 0,1 0,3 ■ ■<br />
Roughing 80 - 220 0,06 - 0,15 2,0 ■<br />
Finishing 100 - 300 0,01 - 0,06 0,3 ■ ■<br />
Roughing 100 - 180 0,1 - 0,3 3,0 ■<br />
Finishing 120 - 300 0,02 - 0,1 0,5 ■ ■<br />
Roughing 120 - 220 0,06 - 0,1 1,0 ■<br />
Finishing 180 - 350 0,02 - 0,06 0,3 ■ ■<br />
Roughing 600 - 800 0,1 - 1,0 6,0 ■<br />
Finishing 800 - 1700 0,05 - 0,4 1,0 ■<br />
Roughing 200 - 600 0,1 - 1,0 6,0 ■<br />
Finishing 300 - 900 0,1 - 0,7 1,0 ■ ■<br />
Roughing 30 - 200 0,1 - 0,4 4,0 ■<br />
Finishing 100 - 250 0,05 - 0,15 0,7 ■ ■<br />
Roughing 80 - 200 0,07 - 0,15 3,0 ■<br />
Finishing 200 - 260 0,02 - 0,06 0,5 ■ ■
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Successful implementations<br />
Material<br />
Hardness<br />
Turning operation<br />
Operation conditions<br />
Insert designation<br />
Cutting speed, m/min<br />
Depth of cut, mm<br />
Feed, mm/rev.<br />
Workpiece speed, rpm<br />
Actual tool life<br />
Material<br />
Hardness<br />
Turning operation<br />
Operation conditions<br />
Insert designation<br />
Cutting speed, m/min<br />
Depth of cut, mm<br />
Feed, mm/rev.<br />
Workpiece speed, rpm<br />
Actual tool life<br />
Material<br />
Hardness<br />
Turning operation<br />
Operation conditions<br />
Insert designation<br />
Cutting speed, m/min<br />
Depth of cut, mm<br />
Feed, mm/rev.<br />
Workpiece speed, rpm<br />
Actual tool life<br />
Successful implementations<br />
300CrMo2<br />
Ext. machining of 160 mm diameter bushing<br />
Microbor tool Competitor<br />
Alloyed Cast Iron<br />
Ext.machining of 900 mm diameter shaft<br />
Microbor tool Competitor<br />
X120 Mn12<br />
Ext. machining of 1090 mm diameter taper armour with impact<br />
Microbor tool Competitor<br />
www.microbor.com<br />
Tool life<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0 CBN<br />
Tool life<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0 CBN<br />
Tool life<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0 CBN<br />
Microbor<br />
Microbor<br />
Microbor<br />
137
138<br />
Successful implementations<br />
www.microbor.com <strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
Successful implementations<br />
Material<br />
Hardness<br />
Turning operation<br />
Operation conditions<br />
Insert designation<br />
Cutting speed, m/min<br />
Depth of cut, mm<br />
Feed, mm/rev.<br />
Workpiece speed, rpm<br />
Actual tool life<br />
Material<br />
Hardness<br />
Turning operation<br />
Operation conditions<br />
Insert designation<br />
Cutting speed, m/min<br />
Depth of cut, mm<br />
Feed, mm/rev.<br />
Workpiece speed, rpm<br />
Actual tool life<br />
Material<br />
Hardness<br />
Turning operation<br />
Operation conditions<br />
Insert designation<br />
Cutting speed, m/min<br />
Depth of cut, mm<br />
Feed, mm/rev.<br />
Workpiece speed, rpm<br />
Actual tool life<br />
100Cr2<br />
Int.machining of 129 mm diameter bearing ring<br />
Microbor tool Competitor<br />
100Сr2<br />
Ext.machining of 158 mm diameter bearing ring<br />
Microbor tool Competitor<br />
Х210Сr12<br />
Ext.machining of 168 mm diameter intermediate ring<br />
Microbor tool Competitor<br />
Tool life<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0 CBN<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
Tool life<br />
0<br />
Microbor<br />
CBN<br />
Microbor<br />
Tool life<br />
20<br />
17,5<br />
15<br />
12,5<br />
10<br />
7,5<br />
5<br />
2,5<br />
0<br />
CBN<br />
Microbor
<strong>Metal</strong>-<strong>cutting</strong> <strong>tools</strong><br />
NOTES<br />
www.microbor.com<br />
139
115114 Russia, Moscow, str. Kozhevnicheskaya 14<br />
tel.: +7 (495) 7972088<br />
Fax +7 (495) 7972088 ext. 717<br />
e-mail: info@microbor.com