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BULETINUL INSTITUTULUI POLITEHNIC DIN IAŞI - Universitatea ...

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<strong>BULETINUL</strong> <strong>INSTITUTULUI</strong> <strong>POLITEHNIC</strong> <strong>DIN</strong> <strong>IAŞI</strong><br />

Publicat de<br />

<strong>Universitatea</strong> Tehnică „Gheorghe Asachi” din Iaşi<br />

Tomul LVI (LX), Fasc. 2, 2010<br />

Secţia<br />

CONSTRUCȚII DE MAȘINI<br />

EXPERIMENTAL RESEARCHES REGAR<strong>DIN</strong>G A NEW<br />

METHOD FOR CUTTING FORCES EVALUATION<br />

BY<br />

MIRCEA COZMÎNCĂ, CRISTIAN CROITORU<br />

and CĂTĂLIN UNGUREANU<br />

Abstract. The paper presents some preliminary experimental researches<br />

regarding the cutting forces level when cutting four types of steel. The aim of<br />

these tests is to finalize the calculus models for cutting force components Fz, Fx, Fy on a cutting tooth. The new models are considering the area of the chip’s<br />

theoretical cross section (txs), the compression yield point of the cut material and<br />

the chips contraction coefficient, as presented in our previous papers. The chips<br />

contraction coefficient includes all the working parameters’ influences and also<br />

the interdependencies between them. Beside those elements, the calculus models<br />

contain a theoretical component, depending on the constructive angles of the tool,<br />

γ, K and λ and the friction coefficient between chips and the cutting tool’s rake<br />

face.<br />

Key words: model, chips contraction, cutting force, experimental.<br />

1. Introduction<br />

The previous papers [1]-[4] were presented the new calculus models for<br />

cutting force evaluation (Eqs. 1), that could replace the traditional equations for<br />

Fz, Fx, Fy components. The theoretical quantities Cz, Cx, Cy in Eqs. (1) result<br />

using the Eqs.(2) and (3), if the chips deviation angle η=0 [5], and with Eqs.(4)<br />

if η≠0.<br />

(1)<br />

F<br />

F<br />

F<br />

z<br />

x<br />

y<br />

= C<br />

= C<br />

z<br />

= C<br />

x<br />

y<br />

σ<br />

σ<br />

σ<br />

o<br />

o<br />

o<br />

t s<br />

t s<br />

t s<br />

C<br />

C<br />

C<br />

1+<br />

m<br />

d<br />

z<br />

1+<br />

m<br />

d<br />

x<br />

1+<br />

m<br />

d<br />

y<br />

,<br />

,<br />

.

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