Manual

Inhalt / Contens
5.5 Installation of the cooling system - fresh water............................................................................... .... 60
5.5.1 Position of the external cooling water expansion tank .................................................... .... 60
5.5.2 Scheme for Freshwater Circuit at Two Circuit Cooling System ...................................... ..... 61
5.6 Installation of the water cooled exhaust system ............................................................................. .... 61
5.6.1 Installation of the standard exhaust system ................................................................... .... 61
5.7 .Installation of the waterlock ........................................................................................................... .... 63
5.7.1 Possible cause for water in the exhaust hose ................................................................ .... 63
5.7.1.1 Possible cause: Exhaust hose ......................................................................... .... 63
5.7.1.2 Possible cause: cooling water hose ................................................................. .... 63
5.7.2 Installation area of the waterlock .................................................................................... .... 64
5.7.3 The volume of the waterlock ........................................................................................... .... 64
5.7.3.1 Ideal position of the waterlock.......................................................................... ..... 66
5.7.3.2 Example of the installation of the waterlock off-center and possible effects: ... ..... 68
5.8 Exhaust / water separator............................................................................................................... .... 70
5.8.1 Installation exhaust water separator ............................................................................... ..... 72
5.9 Fuel system installation .................................................................................................................. .... 72
5.9.1 Fischer Panda installation kit - Fuel system ................................................................... .... 72
5.9.2 The following items need to be installed: ........................................................................ .... 74
5.9.3 Connection of the fuel lines at the tank .......................................................................... .... 77
5.9.4 Position of the pre-filter with water separator ................................................................. .... 78
5.10 Generator DC system installation ................................................................................................... .... 78
5.10.1 Connection of the starter battery block ........................................................................... .... 78
5.10.2 How to connect two 12V batteries to a 24V battery bank ............................................... .... 82
5.10.3 Connection of the remote control panel - see separate control panel manual ............... .... 83
5.11 Generator AC System Installation .................................................................................................. .... 83
5.12 AC-Control box with VCS and starting current limitation ................................................................ .... 83
5.12.1 Installation with looped-in AC-Control box ...................................................................... .... 84
5.12.2 Installation AC-Box / Distribution panel connected separately ....................................... .... 85
5.12.3 Electronic voltage control VCS (not existent at ND models) .......................................... .... 86
5.12.4 Alternative control: Mini-VCS .......................................................................................... ..... 86
5.12.5 Connection to the AC on-board power supply ................................................................ .... 88
5.12.5.1 Protective conductor ........................................................................................ .... 88
5.12.5.2 Electrical fuse................................................................................................... .... 88
5.12.5.3 Required cable crosssections .......................................................................... .... 88
5.12.5.4 Disconnector - power source selector (three way cam switch) ........................ .... 88
5.13 Special recommendations .............................................................................................................. .... 89
5.13.1 Water sensor .................................................................................................................. .... 89
5.14 Instructions on prevention of galvanic corrosion............................................................................. .... 89
5.14.1 Instructions and measures on prevention of galvanic corrosion ..................................... .... 90
5.15 Checking and filling of the oil circuit................................................................................................ .... 90
5.15.1 First filling and ventilation of the internal cooling water circuit ........................................ .... 90
5.15.1.1 Anti-freeze in the cooling water circuit ............................................................. .... 92
5.15.2 Temperature check for controlling the cooling water circuit ........................................... .... 92
5.15.3 Fresh water circuit at a two circuit cooling system - schema ......................................... .... 92
5.16 Isolation test.................................................................................................................................... .... 93
5.17 Initial Operation............................................................................................................................... .... 93
6 Maintenance Instructions....................................................................................................................... ..... 95
6.1 Personal requirements.................................................................................................................... .... 95
7.5.12 Inhalt/Contens Seite/Page 3