The Polish Petroleum and Natural Gas Market - Instytut Nafty i Gazu
The Polish Petroleum and Natural Gas Market - Instytut Nafty i Gazu
The Polish Petroleum and Natural Gas Market - Instytut Nafty i Gazu
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<strong>The</strong> Report of the Oil <strong>and</strong> <strong>Gas</strong> Institute in Krakow<br />
<strong>and</strong> <strong>Natural</strong> <strong>Gas</strong> <strong>Market</strong><br />
2011<br />
2011 № 6 <strong>The</strong> <strong>Polish</strong> <strong>Petroleum</strong><br />
Honourable Patronage:<br />
Minister Gospodarki RP<br />
<strong>The</strong> main Sponsor:<br />
Content consultation:
Contents:<br />
Introduction by Minister of Economy ..........................................................................................................................................................5<br />
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong> ...................................................................................................7<br />
Is supervision of the state authorities necessary in respect to oil <strong>and</strong> gas? ................................................................. 8<br />
Is there a reason to fear about the future of gas fuel supplies <strong>and</strong> prices in Pol<strong>and</strong>? ........................................16<br />
OIL: exploration, extraction, sales ......................................................................................23<br />
How a dwarf became a giant… .................................................................................................................................................................24<br />
Social revolutions in Africa: can another worldwide oil crisis be expected?.............................................................40<br />
Drilling...............................................................................................................................................................................................................................46<br />
GAS: exploration, distribution, sales ............................................................................... 53<br />
<strong>The</strong>re is a chance for increased security in the energy sectorin Pol<strong>and</strong> ....................................................................... 54<br />
An unconventional approach to unconventional resources ...............................................................................................60<br />
Greenhouse gas versus the Earth ................................................................................................................................................................66<br />
Will gas hubs become ‘trendy’ in Pol<strong>and</strong> too? ..................................................................................................................................74<br />
LPG under close scrutiny ....................................................................................................................................................................................80<br />
<strong>The</strong> new challenge for gas deposit prospecting .............................................................................................................................90<br />
Oil <strong>and</strong> <strong>Gas</strong> Exploration Company Cracow Ltd. aims at shale gas.................................................................................96<br />
On-line monitoring .............................................................................................................................................................................................100<br />
Contribution of the BSiPG GAZOPROJEKT (<strong>Gas</strong> Engineering Projects) in increased security in the <strong>Polish</strong> gas sector ....106<br />
”Multi”, meaning ”many modern solutions” ......................................................................................................................................114<br />
Ecology in the oil <strong>and</strong> gas industry ................................................................................. 121<br />
Promotion of Healthier Energy ..................................................................................................................................................................122<br />
Bio-components in fuel <strong>and</strong> engine oil ................................................................................................................................................128<br />
Bio-cleaning: employment off er for microorganisms .............................................................................................................136<br />
Oil <strong>and</strong> natural gas – unconventional future .................................................................................................................................142<br />
E d i t o r :<br />
<strong>The</strong> <strong>Polish</strong> <strong>Petroleum</strong> <strong>and</strong> <strong>Natural</strong> <strong>Gas</strong> <strong>Market</strong><br />
ISSN 1896-4702<br />
Publisher:<br />
Oil <strong>and</strong> <strong>Gas</strong> Institute<br />
31-503 Kraków, ul. Lubicz 25 A<br />
Tel.: +48(12) 421 00 33<br />
Fax: +48(12) 430 38 85<br />
email: offi ce@inig.pl<br />
www.inig.pl<br />
REGON: 000023136<br />
NIP: 675-000-12-77<br />
KRS: 0000075478<br />
Editor’s Offi ce:<br />
Oil <strong>and</strong> <strong>Gas</strong> Institute<br />
31-503 Kraków, ul. Lubicz 25 A<br />
Tel.: +48(12) 421 00 33,<br />
Fax: +48(12) 430 38 85<br />
email: nafta-gaz@inig.pl<br />
www.inig.pl<br />
<strong>Market</strong>ing <strong>and</strong> promotion:<br />
Wojciech Łyko<br />
e-mail: Wojciech.Lyko@inig.pl<br />
Layout, DTP:<br />
Paweł Noszkiewicz<br />
e-mail: pawel.n@webkreator.com.pl<br />
Editors:<br />
Agnieszka J. Kozak<br />
Wojciech Łyko<br />
Editorial Collaboration:<br />
Tomasz Barańczyk<br />
Sławomir Huss<br />
Grzegorz Kuś<br />
Jacek Ciborski<br />
Michał Krasodomski<br />
Maria Woźny<br />
Piotr Kasza<br />
Jerzy Rachwalski<br />
Iweta Gdala<br />
Mateusz Konieczny<br />
Beata Altkorn<br />
Irena Matyasik<br />
Anna Jarosz<br />
Regina Katlabi<br />
Anna Huszał<br />
Grzegorz Łapa<br />
Mariusz Caliński<br />
Joanna Zaleska-Bartosz<br />
Zbigniew Stępień<br />
Stanisław Oleksiak<br />
Wiesława Urzędowska<br />
Joanna Brzeszcz<br />
Piotr Kapusta<br />
Anna Turkiewicz<br />
Translation into English:<br />
Renata Woźniak<br />
Jarosław Sygnat<br />
Elżbieta Woźniak<br />
Tomasz Żuk<br />
Illustrations:<br />
<strong>The</strong> photos <strong>and</strong> drawings inserted in this publication<br />
are printed after the news bulletins:<br />
sxc.hu, www.mgip.gov.pl, <strong>and</strong> company<br />
archives of: Grupa Lotos S.A.”, <strong>Instytut</strong> <strong>Nafty</strong><br />
i <strong>Gazu</strong>, PNiG Sp. z o.o.<br />
<strong>The</strong> remaining illustrations have been<br />
prepared by text authors.<br />
Printing:<br />
Drukarnia i Agencja Wydawnicza „ARGI”<br />
Wrocław, ul. Żegiestowska 11<br />
Edition:<br />
1200 copies
WICEPREZES RADY MINISTRÓW<br />
MINISTER GOSPODARKI<br />
Waldemar Pawlak<br />
Dear sir / madam,<br />
I have the honor to recommend you another annual<br />
report of the Oil <strong>and</strong> <strong>Gas</strong> Institute in Krakow –<br />
<strong>The</strong> <strong>Polish</strong> <strong>Petroleum</strong> <strong>and</strong> <strong>Natural</strong> <strong>Gas</strong> <strong>Market</strong> 2011.<br />
This publication discusses extensively the most<br />
interesting issues in the oil <strong>and</strong> gas sector, which<br />
provides a perfect supplement <strong>and</strong> systemization of<br />
knowledge in these areas. <strong>The</strong> <strong>Polish</strong> <strong>Petroleum</strong> <strong>and</strong><br />
<strong>Natural</strong> <strong>Gas</strong> <strong>Market</strong> 2011 presents the most newsworthy<br />
topics which substantially determine the shape<br />
of energy markets – consequences of the recent<br />
start-up of the Nord Stream pipeline or the impact of<br />
events in North Africa <strong>and</strong> Middle East on the prices<br />
<strong>and</strong> supplies of crude oil in the world. <strong>The</strong> publication<br />
also contains detailed information <strong>and</strong> analyses concerning<br />
shale gas, LPG, new technologies <strong>and</strong> environmental<br />
issues.<br />
Today, the sector of energy is fundamental for the<br />
economy <strong>and</strong> it constitutes a basis for operation of<br />
all industrial branches. We have got accustomed to<br />
the fact that oil, fuels <strong>and</strong> natural gas are an object of<br />
daily information in the media with respect to prices,<br />
supplies, disrupted deliveries <strong>and</strong> new investments.<br />
Pol<strong>and</strong> treats this branch with great respect. We are<br />
trying to create friendly, legislative framework for entrepreneurs<br />
in the oil an gas sector, we closely watch<br />
the events on the EU forum <strong>and</strong> we intervene always<br />
when we acknowledge that the proposed solutions<br />
do not serve the development of the <strong>Polish</strong> energy<br />
sector.<br />
Pol<strong>and</strong> is leading the EU works in the nearest six<br />
months – we will devote that time for really intensive<br />
efforts in the scope of energy issues: we reveal external<br />
aspect of the EU energy policy, we promote energy<br />
solidarity <strong>and</strong> we are trying to approach the climatic<br />
aspect of operation in energy sectors in Europe<br />
within acceptable limits.<br />
Pol<strong>and</strong> faces great challenges with respect to energy<br />
– it suffices to mention the development of the<br />
Waldemar Pawlak – Vice Prime Minister,<br />
Minister of Economy<br />
shale gas sector, nuclear energy or investment in electrical<br />
energy, gas industry <strong>and</strong> mining. <strong>The</strong>se are most<br />
advanced activities, Pol<strong>and</strong> carefully considers each<br />
of the energy sectors, trying to ensure competitiveness<br />
<strong>and</strong> innovations in economy.<br />
Energy security has a great value in making efforts<br />
to support the country’s interests, which guarantees<br />
stability of supplies of the energy carriers, simultaneously<br />
taking care of the development of deposits in<br />
the country <strong>and</strong> providing alternative routes of supplies.<br />
Pol<strong>and</strong> is secure in terms of energy, although<br />
it is not free from impact of events in the world markets,<br />
which could be observed particularly in the recent<br />
months with relation to oil <strong>and</strong> fuel prices.<br />
I heartily encourage you to read this publication.<br />
<strong>The</strong> <strong>Polish</strong> <strong>Petroleum</strong> <strong>and</strong> <strong>Natural</strong> <strong>Gas</strong> <strong>Market</strong> 2011 is<br />
intended not only for those deeply engaged in energy<br />
issues, but also for all those who wish to extend<br />
their knowledge in this field or acquaint themselves<br />
with the latest analyses, trends <strong>and</strong> events in the petroleum<br />
<strong>and</strong> gas market.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011
<strong>The</strong><br />
Economy<br />
of Oil <strong>and</strong> <strong>Gas</strong>
8<br />
<strong>The</strong>re are several groups of tools which help the<br />
authorities to infl uence the strategic sectors of<br />
economy. <strong>The</strong>ir spectrum is diversifi ed: starting with<br />
the tax tools, through proprietary supervision over key<br />
entities of the energy chain of assets, to fi nally supporting<br />
the investment projects. Due to regulations in<br />
the European Union, in case of its member states, the<br />
possibility of regulating the market by tax tools is limited,<br />
therefore other tools are useful, especially those<br />
promoting development <strong>and</strong> ecology which quickly<br />
gain in meaning.<br />
Analyzing the question of the presence (interference)<br />
of the state in its strategic sectors, it is not possible<br />
to disregard the most severe aspects for drivers:<br />
the excise duty <strong>and</strong> other instruments under control<br />
of the fi scal authorities. Among the taxation tools of<br />
reacting on the oil <strong>and</strong> gas market <strong>and</strong> consequently<br />
on the price level of these goods, the following have to<br />
be listed: excise duty on fuels, fuel charge (opłata paliwowa)<br />
<strong>and</strong> the VAT rate. Larger range of fi scal instruments<br />
with direct impact concerns the oil market. At<br />
the same time, due to the necessity to protect the natural<br />
environment, the state should also shape its fi scal<br />
policy concerning the oil <strong>and</strong> gas market, taking this<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
<strong>Polish</strong> Government in Strategic Sectors<br />
Is supervision of the state<br />
authorities necessary in respect<br />
to oil <strong>and</strong> gas?<br />
TOMASZ BARAŃCZYK, SŁAWOMIR HUSS, GRZEGORZ KUŚ<br />
While analyzing the role of the state in petroleum <strong>and</strong> natural gas<br />
sectors it is obvious that shrinking reserves of fuel <strong>and</strong> ever growing<br />
dem<strong>and</strong> for all kinds of fuels put the state authorities in undoubtedly<br />
diffi cult situation since they have to balance between<br />
satisfying the dem<strong>and</strong>s of their citizens, competitiveness of the<br />
economy, protection of the environment <strong>and</strong> budget revenues.<br />
aspect into consideration. <strong>The</strong> infl uence on oil <strong>and</strong> natural<br />
gas market can be accomplished by implementing<br />
some defi nite restrictions <strong>and</strong> tax relieves both for<br />
the consumers <strong>and</strong> enterprises in these sectors.<br />
Modeling by the excise<br />
duty, VAT <strong>and</strong> fuel charge<br />
<strong>The</strong> sale of liquid fuel is subject to excise duty,<br />
which presently amounts to 1565 PLN / 1000 l in respect<br />
of unleaded gasoline <strong>and</strong> 1048 PLN / 1000 l in<br />
case of diesel oils. <strong>The</strong> excise duty rates are determined<br />
on the basis of the Excise Duty Act, therefore, their possible<br />
durable change would require legislative process,<br />
which is usually extended in time. However, in some<br />
situations taking into consideration the condition of<br />
the state economy the Minister of Finance can temporarily<br />
(no longer than for three months <strong>and</strong> in at least<br />
three months` intervals) lower the excise duty rates for<br />
particular products. Nevertheless, it seems that such<br />
solution can only bring about a short term eff ect.
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
Taking into consideration legislative<br />
changes which came in force in Pol<strong>and</strong><br />
at the beginning of 2011 (among other<br />
things, increasing the VAT rate from 22%<br />
to 23%, lifting the bio-fuel excise duty<br />
<strong>and</strong> corporate income tax reliefs) in the<br />
near future we can rather expect another<br />
increase in the fi scal burden in the<br />
VAT <strong>and</strong> excise duty than any relief. It<br />
seems that also changes in the act concerning<br />
the VAT make the rate of this tax<br />
dependable on the relation of the state<br />
debt to the GNP confi rm such belief.<br />
Limitations in changing the excise duty rates in<br />
Pol<strong>and</strong> for fuels are imposed by the European Union<br />
law – according to the directives, the excise duty<br />
amount may not be lower than 359 Euro per 1000 l for<br />
unleaded gasoline <strong>and</strong> 302 Euro / 1000 l for diesel oil<br />
(330 Euro / 1000l since 1 January 2012 after the end<br />
of the transitional period for Pol<strong>and</strong>). Currently, the excise<br />
duty rates for fuels are then slightly higher than<br />
the Union minimum. According to the data of Eurostat,<br />
the excise duty on fuels in Pol<strong>and</strong> fi ts the average Union<br />
margins.<br />
An additional fi scal burden in case of sales of fuels<br />
in Pol<strong>and</strong> is 23% of rate of VAT. With respect to the VAT<br />
the <strong>Polish</strong> authorities are limited in their actions. According<br />
to the European Union regulations, the st<strong>and</strong>ard<br />
VAT rate (which is generally used for the sale of fuels)<br />
in the area of the member states may not be lower<br />
than 15% (e.g. such rate is in force in Cyprus).<br />
In Pol<strong>and</strong> the price of fuel sales is also connected<br />
with the fuel charge (in 2011 it amounts to<br />
95.15 PLN / 1000 l of gasoline <strong>and</strong> 239.84 PLN per<br />
1000 l of diesel oil). <strong>The</strong> <strong>Polish</strong> authorities have signifi -<br />
cant freedom in shaping this burden as in general it is<br />
not regulated by the EU. <strong>The</strong> revenues from the fuel<br />
charge are to supply the fund for roads <strong>and</strong> highways<br />
construction.<br />
<strong>The</strong> <strong>Polish</strong> Government can supervise the oil market,<br />
infl uencing the prices for liquid fuel by increasing/decreasing<br />
the excise duty <strong>and</strong> VAT rates as well as those<br />
of fuel charge. It has to be mentioned, though, that<br />
in respect of the excise duty <strong>and</strong> VAT the possibilities<br />
<strong>and</strong> supervision of the oil market are limited (to tell the<br />
truth, in respect of the minimal level only, as there are<br />
no maximal level regulations) by the Union law. Taking<br />
into consideration legislative changes which came in<br />
force in Pol<strong>and</strong> at the beginning of 2011 (among other<br />
things, increasing the VAT rate from 22% to 23%, lifting<br />
the bio-fuel excise duty <strong>and</strong> corporate income tax<br />
reliefs) in the near future we can rather expect another<br />
increase in the fi scal burden in the VAT <strong>and</strong> excise<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
9
10<br />
duty than any relief. It seems that also changes in the<br />
act concerning the VAT make the rate of this tax dependable<br />
on the relation of the state debt to the GNP<br />
confirm such belief. Meanwhile, in respect to the fuel<br />
charge the authorities have more possibilities of acting,<br />
nevertheless the influence of this charge on the final<br />
fuel price for consumers is marginal.<br />
In respect to natural gas, apart from the VAT rate<br />
(till 31 October 2013 the excise duty relief is in force<br />
for the natural gas used for heating purposes), the potential<br />
indirect influence on the market of this fuel may<br />
be brought about by fiscal actions increasing or decreasing<br />
the costs, which are considered in calculating<br />
the tariffs concerning the natural gas (e.g. changes of<br />
depreciation rates for the oil <strong>and</strong> gas pipelines, changes<br />
of the real estate taxes or changes in personal income<br />
tax rates). However, the application of such instruments<br />
may have an unpredictable influence on<br />
other market segments. Until the gas market in Pol<strong>and</strong><br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
has been liberalized (which according to the European<br />
Union regulations should be done), the possibilities of<br />
influencing it with the aid of fiscal instruments seem<br />
much limited.<br />
Between dem<strong>and</strong>, supply<br />
<strong>and</strong> budget revenues<br />
While using fiscal instruments of oil <strong>and</strong> natural gas<br />
markets’ supervision it is necessary to consider both<br />
micro-economic (e.g. consumer fuel prices, profitability<br />
of enterprises in the sectors) <strong>and</strong> macro-economic<br />
benefits (tax revenue to the state budget). Balancing<br />
of the benefits should by analyzed thoroughly prior to<br />
application of any fiscal instruments in relation to the<br />
sectors of strategic fuels.
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
However the range of tools in the government<br />
h<strong>and</strong>s exceeds substantially the taxation system. It may<br />
also cover instruments of supporting <strong>and</strong> stimulating<br />
the development projects as well as desirable behavior<br />
of the consumers, related to pro-ecological attitude.<br />
Logistics of distribution is a crucial element of the<br />
fuel market in each country. It hardly ever occurs that<br />
an average driver pumps fuel to his or her car thinking<br />
of how this fuel reached this gasoline station. He or she<br />
frequently forgets that the logistics is crucial <strong>and</strong> determines<br />
two key market parameters – energy security<br />
<strong>and</strong> the cost factors.<br />
Logistics system in Pol<strong>and</strong> operates well enough,<br />
so it is diffi cult to point out situations when fuel did<br />
not reach a selected area or base, what could result in<br />
shortage of petrol or diesel oil for consumers. <strong>The</strong> last<br />
signifi cant case happened in December 2007 at the<br />
bottom of the Vistula river near Włocławek city. <strong>The</strong>re<br />
was a 40 ton fuel leakage from a damaged pipeline belonging<br />
to the PERN “Przyjaźń” company. <strong>The</strong> oil spot<br />
appeared on the river between Włocławek <strong>and</strong> Ciechocinek<br />
(Kuyavian-Pomeranian Voivodeship), spread<br />
to the whole width of river at the length of about<br />
30 km. Pipeline was out of order at the Płock (Mazovian<br />
Voivodeship) – Nowa Wieś Wielka (Kuyavian-Pomeranian<br />
Voivodeship) section. However the results of accident<br />
did not aff ect petrol stations.<br />
Investments<br />
Relative reliability of the logistics system in Pol<strong>and</strong><br />
does not mean its full eff ectiveness. Fuel storage facilities,<br />
pipelines, underground storage systems <strong>and</strong> other<br />
elements of the supply chain in our country require<br />
investments. It applies to ageing infrastructure, reconstruction<br />
investments <strong>and</strong> development requirements<br />
stemming from growing fuel consumption in Pol<strong>and</strong>.<br />
It appears that state Involvement in the oil sector<br />
should be targeted at supporting the projects of expansion<br />
<strong>and</strong> modernization of <strong>Polish</strong> logistics <strong>and</strong> at enabling<br />
the greatest possible number of entities to enter<br />
the logistics system. Investments in logistics, especially<br />
the large scale ones, are expensive. Potential projects<br />
may infl uence both the energy security of Pol<strong>and</strong> <strong>and</strong><br />
the eff ectiveness of the logistics system. It seems that<br />
the role of the state in their execution is undisputable.<br />
Moreover, the investments may paradoxically cause increase<br />
of oil prices as costs of higher depreciation will<br />
be covered in the end by the consumers.<br />
In such a case the state in this area has an important<br />
role to play when large investments are considered.<br />
On the horizon arises a complex of underground<br />
storage for hydrocarbons. Lotos <strong>and</strong> PERN “Przyjaźń”<br />
signed a letter of intent on mutual construction of<br />
underground stores of oil <strong>and</strong> liquid fuels. Construction<br />
of caverns has been discussed for many years as<br />
it concerns the energy sector security: diversifi cation<br />
of oil supplies <strong>and</strong> the necessity of reaching storage<br />
capacity in caverns per citizen as e.g. in Germany or<br />
in France. PERN “Przyjaźń” also executes other investments.<br />
Recently it commissioned two new oil tanks in<br />
the reserve storage in Adamów. Construction of additional<br />
200 thous<strong>and</strong> cubic meters of storage capacity<br />
cost the logistics company about 100 million PLN.<br />
<strong>The</strong> reserve storage in Adamów is one of the three oil<br />
reservoirs belonging to PERN. Similar investments are<br />
planned by the company in two remaining reservoirs<br />
– near Płock <strong>and</strong> in Gdańsk. In case of Płock, it is necessary<br />
to dismantle three smaller tanks fi rst in order to<br />
create two in their place with capacity of 100 thou-<br />
While using fi scal instruments of<br />
oil <strong>and</strong> natural gas markets’ supervision<br />
it is necessary to consider<br />
both micro-economic (e.g. consumer<br />
fuel prices, profi tability of<br />
enterprises in the sectors) <strong>and</strong><br />
macro-economic benefi ts (tax<br />
revenue to the state budget).<br />
Balancing of the benefi ts should<br />
by analyzed thoroughly prior to<br />
application of any fi scal instruments<br />
in relation to the sectors of<br />
strategic fuels<br />
s<strong>and</strong> cubic meters in total. In Gdańsk PERN is in search<br />
for l<strong>and</strong> for constructing of two new tanks. One of the<br />
most important projects executed within the framework<br />
of the PERN strategy will be construction of the<br />
Storage <strong>and</strong> H<strong>and</strong>ling Base of oil <strong>and</strong> fuels in Gdańsk.<br />
<strong>The</strong> new Base will off er also accumulating <strong>and</strong> reloading<br />
of fuels, raw materials <strong>and</strong> chemicals. <strong>The</strong> value of<br />
investment is estimated at about 800 million PLN.<br />
Opening of the <strong>Polish</strong> oil pipeline system of for third<br />
parties (TPA) is another project, discussed for many years.<br />
Due to historical reasons, the system of transferring fuel<br />
products begins in the Płock refi nery area, which automatically<br />
limits the number of entities that could use<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
11
12<br />
it to just one. <strong>The</strong>re is no defi nite answer what infl uence<br />
on the market <strong>and</strong> fuel prices would have the fact<br />
of entering the pipeline to Lotos or other companies. I<br />
It is obvious that the greater access to the infrastructure<br />
for all players, the larger competition appears <strong>and</strong><br />
it is always to the benefi t of end consumers. Probably<br />
it would force two <strong>Polish</strong> fuel producers to swap – i.e.<br />
exchanging products in order to avoid transporting to<br />
the regions, in which the competitor`s products have<br />
stronger position. Thanks to limiting logistics costs customers<br />
could count on a certain price cut.<br />
Another interesting project opening the market to<br />
the new fuel suppliers is the construction of a pipeline<br />
on the <strong>Polish</strong>-Belarus border between the Biernady<br />
<strong>and</strong> Małaszewicze bases. <strong>The</strong> project goal is to de-bottleneck<br />
fuel import from Belarus. <strong>The</strong> possible import<br />
Governments of many countries encourage<br />
the purchase of vehicles featuring low exhaust<br />
gas emission, offering their buyers a<br />
number of subsidies <strong>and</strong> relief. Such solutions<br />
are e.g. in Austria, Belgium, Denmark,<br />
France, Irel<strong>and</strong>, Spain, Holl<strong>and</strong>, Germany,<br />
Portugal, Romania, Sweden, United Kingdom,<br />
Italy <strong>and</strong> the United States. For example,<br />
in the United States, depending on the<br />
model of the vehicle, up to 7.5 thous<strong>and</strong>. U.S.<br />
dollar tax credit can be given when buying a<br />
car with an electric motor. In Pol<strong>and</strong> those<br />
willing to buy ecologic vehicles still cannot<br />
count on special deductions or relief.<br />
to Pol<strong>and</strong> via this route might reach from few hundred<br />
thous<strong>and</strong> even to million ton of diesel oil per annum.<br />
At this moment the railroad logistics is not able to service<br />
the entire dem<strong>and</strong> for imported fuel. In addition,<br />
the necessity of exchanging bogies in railway tankers<br />
increases the import cost. In 2009, Operator Logistyczny<br />
Paliw Płynnych company presented the idea<br />
of constructing such a pipeline, but at that time this<br />
concept was effi ciently blocked. <strong>The</strong>re are other market<br />
players interested in this project. TanQuid company<br />
confi rms its interest in constructing a fuel base in<br />
Małaszewicze, which would be supplied with diesel oil<br />
from Belarus refi neries.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
In case of the <strong>Polish</strong> gas market, involvement of<br />
the state concentrates on liberalization <strong>and</strong> development<br />
of storage infrastructure. It is expected that<br />
growing pressure of the European Union on liberalization<br />
will bring effects. Otherwise, there is a serious<br />
threat of financial penalties for Pol<strong>and</strong>. Opening of<br />
the market does not mean at once lower prices for<br />
the end customers. However, in the long run, it will<br />
certainly allow shaping terms of gas purchasing by<br />
the market. It is especially important, as larger <strong>and</strong><br />
larger world players are interested in entering Pol<strong>and</strong>,<br />
which will certainly increase competitiveness in the<br />
fuel market. At present, the domestic transmission infrastructure<br />
is not ready for free gas trading. Existing<br />
interconnections between Pol<strong>and</strong> <strong>and</strong> the European<br />
Union states are not sufficient to purchase additional<br />
gas volumes from abroad. At present only one interconnector<br />
operates on the German border near Lasow<br />
<strong>and</strong> its transmission capacity is too low (about<br />
1.5 billion cubic meters per annum). <strong>The</strong> enterprise<br />
<strong>Gas</strong> Transmission Operator Gaz-System executes also<br />
an interconnection project with the RWE Transgas<br />
Net system near Cieszyn. It will provide transmission<br />
capacity of 0.5 billion cubic metres of gas annually.<br />
Further local connections are also being analyzed.<br />
Meanwhile, the present projects of exp<strong>and</strong>ing storage<br />
capacity are targeted to exp<strong>and</strong> the infrastructure<br />
capacity in Pol<strong>and</strong> from 1.6 to 3.8 billion cubic<br />
metres.
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
Biofuels to care for natural<br />
environment<br />
Growing pressure to limit gas emission of to the<br />
atmosphere, especially stipulations of the Energy-<br />
Climate Package, became the next element affecting<br />
the costs of fuels, especially in respect of engine<br />
fuels. Thanks to adoption in 2003 the Directive<br />
2003/30/EC on the promotion of the use of bio-fuels<br />
or other renewable fuels for transport” From European<br />
Union promotes the use of biofuels. This directive<br />
recommended that consumption of biofuels<br />
in transport in the European Union states should<br />
reach 5.75% (calculated on the basis of energy content)<br />
by the year 2010. European Union agreed to<br />
implement the legally binding obligation within<br />
the National Indicative Targets (NIT) use of biofuels<br />
or other renewable fuels in transport at the level of<br />
10% in 2020 (calculated on the basis of energy content),<br />
which, as forecast assumption for that date indicates,<br />
should amount to about 43 million ton of<br />
fuels consumption.<br />
Having on mind environmental aspects <strong>and</strong> influence<br />
of the state on the fuel market, it seems that<br />
the role of government concentrates on two goals.<br />
On the one h<strong>and</strong>, the government has direct influence<br />
on the size <strong>and</strong> cost of execution of the National<br />
Indicative Target. On the other h<strong>and</strong>, in the long<br />
term perspective, it can promote ecological transport,<br />
electric vehicles for example.<br />
<strong>The</strong> cost of accomplishment of the National<br />
Indicative Target is significant <strong>and</strong> it is finally incurred<br />
by drivers. Ministry of Economy may lower<br />
fuel prices by revising the obligatory bio-component<br />
level in fuels. At the moment the NIT is above<br />
6%. Last year it was 5.75%. This indicator could be<br />
lowered legally, which could cut the fuel price. According<br />
to the data provided by the <strong>Polish</strong> Organization<br />
of Oil Industry <strong>and</strong> Trade in 2010 oil companies<br />
had to bear the cost of even 400 million<br />
PLN for execution of the NIT. <strong>The</strong> cost is then transferred<br />
into fuel prices at petrol stations. On the<br />
other h<strong>and</strong>, one should not overestimate the influence<br />
of this change on fuel prices. Lowering the<br />
NIT would not influence drastically the price level<br />
at petrol stations. It is also a short term solution, as<br />
Pol<strong>and</strong> has to execute the requirements of the Directive<br />
which imposes obligation of 10% contribution<br />
of biofuels in transport by the year 2020. Another<br />
significant factor is the fact of allowing into<br />
the market fuels with higher level of bio-components<br />
than now, especially the bio-diesel B7 with<br />
7% content of methylene esters <strong>and</strong> E10, the petrol<br />
with 10% bio-ethanol additive. This solution would<br />
allow the oil companies to reduce the costs of execution<br />
of the NIT <strong>and</strong> could be translated into drop<br />
in fuel prices.<br />
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<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong>
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
Taxes <strong>and</strong> relief<br />
From the tax perspective the objective of environment<br />
protection can be executed in two ways.<br />
On the one h<strong>and</strong>, there can be restrictions (e.g. higher<br />
tax rate for particular industrial branches) <strong>and</strong> on<br />
the other h<strong>and</strong> – the system of tax reliefs for implementing<br />
of pro-environmental solutions.<br />
Taxation restrictions for oil <strong>and</strong> natural gas sectors<br />
applied in the world (e.g. by the Western countries<br />
such as Norway or UK but also by some African<br />
states) refer chiefly to the level of fiscal burden for extraction<br />
enterprises (so called upstream). <strong>The</strong>se solutions<br />
in connection with obligations concerning securing<br />
the costs of potential reclaim <strong>and</strong> payment of<br />
remunerations for potential damages in the natural<br />
environment may bring additional revenues for the<br />
state budget <strong>and</strong> also support the accomplishment<br />
of pro-ecological objectives (e.g. in Norway an entity<br />
which obtains a concession must present a relevant<br />
safeguards, e.g. in a form of bank guarantee, for execution<br />
of obligations resulting from the concession<br />
agreement, including the scope of environment protection<br />
<strong>and</strong> its reclamation).<br />
In this context, <strong>Polish</strong> tax policy seems to be quite<br />
competitive. Current taxation for extracting entrepreneurs<br />
does not differ from taxation of the entities<br />
active in other branches of the industry. Moreover,<br />
the fees for obtaining the mining usufruct <strong>and</strong> concessions<br />
are not too significant in Pol<strong>and</strong>. Recently<br />
in our country there have been legislative initiatives<br />
concerning taxation of shale gas. Nevertheless,<br />
it seems that the proposals to subject the shale gas<br />
sales to a special tax, without applying such tax to<br />
conventional gas or oil, will not be introduced.<br />
Potential implementation of additional/special<br />
fiscal burdens for the oil <strong>and</strong> natural gas sector<br />
should be preceded by the <strong>Polish</strong> authorities with<br />
thorough analysis of tax benefits in respect of two<br />
factors: higher taxes may affect profitability of extraction<br />
<strong>and</strong> discourage potential investors to start<br />
their operations in Pol<strong>and</strong>. Thus, it may translate<br />
into reduction of employment in these industrial<br />
branches. <strong>The</strong> change in taxation system of oil <strong>and</strong><br />
gas sales should be done in a coherent, clear <strong>and</strong><br />
transparent way.<br />
On the opposite side of taxation restrictions are<br />
tax reliefs. <strong>The</strong>ir implementation may induce both<br />
entrepreneurs <strong>and</strong> consumers to select solutions<br />
more friendly for the environment. <strong>The</strong> alternative<br />
for expensive fossil fuels may also be development<br />
of technology <strong>and</strong> promotion of electric vehicles.<br />
This market without government subsidies develops<br />
very poorly <strong>and</strong> strongly depends on the traditional<br />
fuels market situation.<br />
Eco automotive industry<br />
Some particular states of the European Union encourage<br />
their citizens to buy electric or hybrid vehicles<br />
promoting first of all pro-ecological attitudes<br />
connected with protection of the environment <strong>and</strong><br />
reduction of CO2 emission. Governments of many<br />
countries encourage the purchase of vehicles featuring<br />
low exhaust gas emission, offering their buyers<br />
a number of subsidies <strong>and</strong> relief. Such solutions<br />
are e.g. in Austria, Belgium, Denmark, France, Irel<strong>and</strong>,<br />
Spain, Holl<strong>and</strong>, Germany, Portugal, Romania, Sweden,<br />
United Kingdom, Italy <strong>and</strong> the United States.<br />
For example in the United States up to 7.5 thous<strong>and</strong>.<br />
U.S. dollar tax credit can be given when buying a car<br />
with an electric motor depending on the model of<br />
the vehicle. However, in Pol<strong>and</strong> those willing to buy<br />
ecologic vehicles still cannot count on special deductions<br />
or relief.<br />
Summary<br />
Is the <strong>Polish</strong> government then helpless while facing<br />
the growth of fuel prices, record breaking oil quotations,<br />
expensive natural gas or the threat of raising<br />
maximum limits of CO2 emission st<strong>and</strong>ards? It does not<br />
seem so. In this article we discuss the key fiscal <strong>and</strong><br />
non-fiscal tools to influence the oil <strong>and</strong> gas market.<br />
However, the objective is neither to point out the best<br />
solutions nor to recommend them even more but to<br />
take part in the discussion concerning the role of the<br />
state in this strategic sector of economy. In the opinion<br />
of the authors, it is crucial to consider that apart<br />
from the proposition quoted many times by the media<br />
to lower the fuel excise duty rate (what in the light of<br />
the EU regulations is virtually impossible), the government<br />
has at its disposal several tools enabling to influence<br />
the condition <strong>and</strong> effectiveness of the fuel <strong>and</strong><br />
gas market in Pol<strong>and</strong> <strong>and</strong> thus stimulating its development<br />
<strong>and</strong> investments.<br />
Tomasz Baranczyk is the Partner in the Tax <strong>and</strong><br />
Legal Services Department at PwC Pol<strong>and</strong><br />
Slawomir Huss is the Manager in the Business<br />
Advisory Department at PwC Pol<strong>and</strong><br />
Grzegorz Kus is the Senior Consultant in the Tax<br />
<strong>and</strong> Legal Services Department at PwC Pol<strong>and</strong><br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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At the same time, the Russian party pointed out<br />
to increasing dem<strong>and</strong> for natural gas in Western<br />
Europe <strong>and</strong> the necessity of constructing new routes<br />
for natural gas supplies in order to guarantee secure<br />
<strong>and</strong> undisturbed supplies of gas to satisfy the market<br />
dem<strong>and</strong>, assuring at the same time that the new<br />
investment is not directed against any country. This<br />
position was fi nally adopted by the European Committee<br />
which considered the Nord Stream pipeline<br />
as ‘<strong>The</strong> Project of European Meaning’, thus acknowledging<br />
it according to the Union energy policy to be<br />
the key project for providing balanced <strong>and</strong> safe energy<br />
supplies for the Community countries. This position<br />
was at the time regarded as the greatest defeat<br />
of the <strong>Polish</strong> diplomacy, whereas for the Nord Stream<br />
AG, responsible for execution of the Northern Pipeline<br />
project, it became the principal argument against all<br />
the opponents.<br />
Since 9 April 2010, when the construction of the<br />
fi rst line of the pipeline was commenced offi cially, in<br />
Pol<strong>and</strong> the discussion on the project has concentrat-<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
<strong>The</strong> Nord Stream <strong>Gas</strong> Pipeline<br />
Is there a reason to fear about<br />
the future of gas fuel supplies<br />
<strong>and</strong> prices in Pol<strong>and</strong>?<br />
JACEK CIBORSKI<br />
In the recent years there have been many controversies <strong>and</strong> contradictory opinions concerning<br />
the Nord Stream gas pipeline, also called the Northern Pipeline. <strong>The</strong> positions of involved<br />
parties concerning the eff ect the pipeline may have on various areas of social life, environment,<br />
policy or economy have been, <strong>and</strong> most probably will remain completely diff erent.<br />
At the stage of preparations <strong>and</strong> gathering necessary investment permits, Central <strong>and</strong><br />
Eastern Europe countries called on to stop its construction. <strong>The</strong>y argued that passing over<br />
some so far transit countries, may become for Russia the tool of exerting economical <strong>and</strong> political<br />
pressure. <strong>The</strong> Northern Pipeline would make the region insignifi cant on the energy<br />
map of Europe, which would have a negative impact on security of natural gas supplies.<br />
ed on the analysis of potential infl uence of the investment<br />
on the domestic economy <strong>and</strong> the results for<br />
domestic natural gas market. In this context, the analysis<br />
of infl uence of the Northern Pipeline on safety of<br />
natural gas supplies to Pol<strong>and</strong> <strong>and</strong> infl uence on gas<br />
fuel prices in Pol<strong>and</strong> is especially important.<br />
Nord Stream <strong>Gas</strong> Pipeline<br />
– what’s all this fuss about?<br />
<strong>The</strong> Nord Stream <strong>Gas</strong> Pipeline laid at the bottom<br />
of the Baltic Sea will connect the Russian coast in the<br />
vicinity of Vyborg with the German coast near Lubmin<br />
close to Greifswald. Total length of the pipeline will<br />
be 1224 km.<br />
<strong>The</strong> pipeline is to consist of two identical lines<br />
whose joint transmission capacity will amount to<br />
55 billion m 3 of gas annually. <strong>The</strong> investor plans to
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
Fig. 1. <strong>The</strong> route of Nord Stream <strong>Gas</strong> Pipeline. Source: Entsog<br />
complete the construction of the first line (transmission<br />
capacity about 27.5 billion m 3 /year) in the fourth<br />
quarter of 2011 <strong>and</strong> commissioning of the second line<br />
will take place a year later.<br />
<strong>The</strong> gas reaching Greifswald will be then transferred<br />
– by means of gas pipelines NEL <strong>and</strong> OPAL being<br />
under construction in the area of Germany simultaneously<br />
with the construction of the Nord Stream<br />
– westwards <strong>and</strong> southwards to the markets in Germany,<br />
Denmark, the U.K., Holl<strong>and</strong>, Belgium, France, the<br />
Czech Republic <strong>and</strong> other countries.<br />
<strong>The</strong> Nord Stream Pipeline is meant to be a corridor<br />
which transports natural gas extracted from a new deposit<br />
in Shtokman field on the Barents Sea to Western<br />
Europe. However, due to high investments estimated<br />
at about 25 billion dollar <strong>and</strong> related to the development<br />
of the deposit, <strong>and</strong> on account of limited financial<br />
value of the Russian party, the project has been<br />
delayed. <strong>The</strong> commencement of the deposit exploitation,<br />
planned initially for 2013 is already unrealistic.<br />
<strong>The</strong> Russian party claims that 2016 is a probable time<br />
of commencing gas extraction from the deposit but<br />
the analysts consider 2020 to be more realistic, if the<br />
forecast prices of fuel justify starting necessary investments.<br />
For the Northern Pipeline it means that the<br />
fuel necessary to secure transit at sufficient level will<br />
have to be provided from deposits on the Jamal peninsula<br />
from which gas is currently supplied to Europe<br />
by the Jamal <strong>Gas</strong> Pipeline <strong>and</strong> the system of Ukrainian<br />
pipelines.<br />
<strong>The</strong> Northern Pipeline <strong>and</strong> security<br />
of gas supplies to Pol<strong>and</strong><br />
One of fundamental assumptions justifying the<br />
construction of a new transport corridor for natural<br />
gas to Western Europe was growing dem<strong>and</strong> of the<br />
Old Continent for gas fuel. According to estimates,<br />
by 2030 the consumption of the blue fuel in Western<br />
Europe should increase by about 60% i.e. about<br />
160-200 billion m 3 annually with simultaneous depletion<br />
of European deposits. Securing such gas volumes<br />
requires execution of new investments both in<br />
the development of deposits <strong>and</strong> in construction of<br />
new supply routes for the fuel. Meanwhile, due to<br />
the economic crisis, since 2008 the dem<strong>and</strong> for natural<br />
gas has not only failed to rise but has also been<br />
reduced by about 10% <strong>and</strong> it has not returned to the<br />
level before crisis yet. Diminished dem<strong>and</strong> of the Old<br />
Continent for natural gas <strong>and</strong> simultaneous substantial<br />
increase in the capacity of transmission pipelines<br />
already at the end of 2011 will mean either substantial<br />
increase in fuel supply in the European market or<br />
incomplete utilization of some gas pipelines for the<br />
requirements of the Russian natural gas transit to the<br />
countries in Western Europe.<br />
Taking into consideration the level of investments<br />
which have been borne by Russia in construction of<br />
the Nord Stream Pipeline as well as investment requirements<br />
faced by this country due to the neces-<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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Nord Stream – basic information<br />
• Investor<br />
Nord Stream AG<br />
• Shareholders<br />
OAO Gazprom – 51%, BASF SE/Wintershall Holding<br />
GmbH – 15.5%, E.ON Ruhrgas AG – 15.5%, N.V.<br />
Nederl<strong>and</strong>se <strong>Gas</strong>unie – 9%, GDF Suez S.A. – 9%<br />
• Length<br />
1224 km – Wyborg (Russian Baltic Sea coast)<br />
– Greifswald (German Baltic Sea coast)<br />
sity of developing new deposits of hydrocarbons,<br />
the first scenario (increased supplies) seems to be<br />
rather unlikely. By supplying additional volumes of<br />
gas fuel to the European market Russia would bring<br />
about substantial oversupply in the market, in the result<br />
of which the price of the blue fuel would fall, so<br />
profits of the Russian concerns would not increase<br />
as anticipated <strong>and</strong> in extreme situations they could<br />
be diminished.<br />
Since increasing the fuel supplies in the nearest<br />
years seems rather unlikely now, the start-up of new<br />
transmission capacities means incomplete utilization<br />
of the new gas pipeline capacity or limitation<br />
of the extent of utilization of the traditional routes<br />
of gas supplies to Western Europe. In this case, taking<br />
into consideration the necessity of repaying the<br />
credits drawn by the Nord Stream Company for financing<br />
the investment amounting to over 5 billion<br />
Euro (the funds are expected to originate from<br />
the transmission tariff ), incomplete utilization of the<br />
new gas pipeline seems unlikely. It can be expected<br />
then that over a short <strong>and</strong> medium period at least, i.e.<br />
till the moment of substantial increase of dem<strong>and</strong> for<br />
the Russian gas in Europe, the consequence of construction<br />
of the new transit corridor will be decrease<br />
in gas transport by the existing gas pipelines i.e. the<br />
Jamal <strong>Gas</strong> Pipeline via Belarus <strong>and</strong> Pol<strong>and</strong> <strong>and</strong>/or the<br />
system of pipelines running through Ukraine, Slovakia<br />
<strong>and</strong> the Czech Republic. <strong>The</strong> transmission capacity<br />
of the Jamal Pipeline amounts to about 33 billion<br />
m 3 annually. It means that the start-up of the<br />
Nord Stream Pipeline could totally substitute transit<br />
of natural gas via Pol<strong>and</strong> to Western Europe.<br />
<strong>The</strong> situation looks slightly different for the<br />
transit route running via Ukraine. <strong>The</strong> transmission<br />
capacities of transit pipelines amount to about<br />
120 billion m 3 <strong>and</strong> their current load is nearly 75%.<br />
Limiting the Russian gas transit via Ukraine by the<br />
amount of transit via the Nord Stream will not elim-<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
•<br />
•<br />
•<br />
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
Transmission capacity<br />
55 billion m 3 /year (two lines, 27.5 billion m 3 /year<br />
each)<br />
Planned investment expenditures<br />
7.4 billion euro – 30% own capital 70% debt<br />
financing<br />
End of Investment<br />
<strong>The</strong> first thread of the pipeline – IV quarter 2011;<br />
the second – IV quarter 2012.<br />
inate Ukraine completely as a transit country, nevertheless<br />
utilization of the infrastructure in this<br />
country will be substantially limited.<br />
<strong>The</strong> two presented extreme scenarios of situation<br />
development will be verified in the next years.<br />
Finally, despite the Russian declarations that the<br />
new gas pipelines are not directed against any<br />
country, the additional transmission capacities will<br />
permit free regulation of gas transmission between<br />
Russia <strong>and</strong> Western Europe, including the possibility<br />
of stopping or significant reduction of transit via<br />
selected countries without the necessity of stopping<br />
supplies to the target markets. By the same,<br />
the Northern Pipeline may be an additional tool of<br />
exerting economical <strong>and</strong> political pressure on the<br />
transit countries.<br />
Are natural gas supplies in<br />
Pol<strong>and</strong> at risk of reduction?<br />
Analyzing the contract stipulations for supplies of<br />
gas fuel to Pol<strong>and</strong>, there are no grounds to confirm<br />
the probability of diminished export. According to<br />
the annex to Jamal Contract signed by <strong>Polish</strong> Oil <strong>and</strong><br />
<strong>Gas</strong> Mining Co. <strong>and</strong> Gazprom in 2010, the Russians<br />
will secure supplies of gas fuel to our country till 2022<br />
<strong>and</strong> they guarantee utilization of the Jamal Pipeline<br />
for the requirements of gas transit to Germany till<br />
2019. <strong>The</strong>refore the anxiety concerning security of<br />
natural gas supplies to Pol<strong>and</strong>, at least in the period<br />
of validity of the new annex, has no rational grounds.<br />
Also, the profits for the <strong>Polish</strong> party from transit of<br />
gas fuel do not seem to be endangered, even in the<br />
case of smaller utilization of the Jamal Pipeline for requirements<br />
of gas transit to Germany. In the annex to<br />
the contract both parties agreed that the mean an-
20<br />
nual net profit for the owner of the <strong>Polish</strong> section of<br />
the Jamal Pipeline i.e. the company EuRoPol GAZ will<br />
amount to 21 million PLN (at the prices of 2010), regardless<br />
of the level of infrastructure utilization. This<br />
way of calculating the tariff is an additional advantage<br />
for the <strong>Polish</strong> gas pipeline in comparison with<br />
the system of Ukrainian gas pipelines, as it is cheaper<br />
<strong>and</strong> with increased infrastructure utilization the unit<br />
cost of transit is lower.<br />
Nevertheless, keeping in memory the reduction<br />
of oil supplies to Mozeiki Refinery after it had<br />
been taken over by PKN Orlen, as well as limiting gas<br />
fuel supplies to the European markets as a result of<br />
conflict between Russia <strong>and</strong> transit countries (Belarus<br />
<strong>and</strong> Ukraine), the contract stipulations do not<br />
provide complete guarantee of uninterrupted supplies<br />
of natural gas. Additionally, after start-up of the<br />
Nord Stream Pipeline, such limitations will not result<br />
in stopping the supplies to the Western European<br />
countries, so they can be used as a pressure tool by<br />
Russia even more freely. This mechanism could be<br />
additionally enhanced in case of the South Stream<br />
investment, skirting the Central-Eastern European<br />
markets <strong>and</strong> separating them from the Southern<br />
part of the continent, which would lead to complete<br />
elimination of the Jamal <strong>Gas</strong> Pipeline <strong>and</strong> Ukrainian<br />
pipeline system in supplies of the Russian gas to<br />
Western Europe.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
Nord Stream <strong>and</strong> the blue<br />
fuel prices in Pol<strong>and</strong><br />
However, anxieties concerning adverse influence<br />
of the Northern Pipeline on gas fuel price levels in<br />
Pol<strong>and</strong> seem to be unjustified. <strong>The</strong> price formula for<br />
natural gas binding on the basis of the Jamal Contract<br />
is based on changes in stock exchange quotations<br />
of oil-related products. At present, due to high<br />
quotation levels for oil <strong>and</strong> oil-related products the<br />
price of gas fuel imported from Russia reaches high<br />
levels. <strong>The</strong> contract price of the Russian gas is not<br />
reflected in quotations of fuel in fluctuating markets<br />
of North America or Western Europe in which the<br />
price of gas fuel was reduced significantly due to<br />
rapid development of gas extraction from unconventional<br />
deposits. However, such price formula is<br />
characteristic for most of the contracts for natural<br />
gas supplies from Russia to European markets. Also,<br />
supplies of Russian gas to the German market had<br />
been executed on analogous principles until quite<br />
recently <strong>and</strong> only last year, due to occurrence of significant<br />
differences in gas prices resulting from the<br />
contract formula <strong>and</strong> spot market gas prices, the<br />
German concerns negotiated partial reference of<br />
the price formula to the market quotations of natural<br />
gas. Due to specificity of the <strong>Polish</strong> market, which<br />
South Stream – the investment with Gazprom <strong>and</strong> ENI as partners, with planned transmission capacity<br />
63 billion m3 of natural gas annually, skirting the current transit countries from the South. <strong>The</strong> investment<br />
is a competitive project to Nabucco, which would secure natural gas supplies to Europe from deposits<br />
in the area of the Caspian Sea, Middle East <strong>and</strong> Egypt, making Europe partially independent from the Russian<br />
gas supplies. Planned capacity of the Nabucco Pipeline amounts to 31 billion m3 of gas annually <strong>and</strong><br />
the partners interested in the investment are BOTAS, BEH, MOL, OMV, RWE, Transgaz <strong>and</strong> each of them has<br />
16.67% of shares in the company established to prepare <strong>and</strong> construct the gas pipeline.<br />
Fig. 2. Planned route of the Nord Stream, South<br />
Stream <strong>and</strong> Nabucco <strong>Gas</strong> Pipelines. Source: Europe’s<br />
Energy Portal<br />
Nord Stream<br />
South Stream<br />
Nabucco
<strong>The</strong> Economy of Oil <strong>and</strong> <strong>Gas</strong><br />
is (contrary to e.g. German market) isolated from<br />
other markets of the European Union <strong>and</strong> it does<br />
not have any real chance to secure supplies of inexpensive<br />
gas fuel from other markets, renegotiation<br />
of prices <strong>and</strong> at least partial reference to the market<br />
price is rather unlikely. At the same time in the<br />
gas contract there is no mechanism which would result<br />
in deterioration of current price conditions for<br />
gas fuels exported to Pol<strong>and</strong> by Russia <strong>and</strong> which<br />
would be directly connected with creating the Nord<br />
Stream transport route.<br />
Scenario for Pol<strong>and</strong><br />
Having no direct influence on the investments<br />
executed in its neighbourhood, Pol<strong>and</strong> has to take<br />
action targeted to secure the state interest in respect<br />
of gas supplies. In case of the gas market the<br />
security of fuel supplies to Pol<strong>and</strong> can only be guaranteed<br />
by developed industrial infrastructure which<br />
would facilitate real diversification of fuel supplies<br />
to the country, <strong>and</strong> storage infrastructure which<br />
guarantees satisfying the market dem<strong>and</strong>, while alternative<br />
supplies are organized in case of stoppage<br />
or limited supplies within the existing contracts.<br />
In the area of expansion of the transmission infrastructure,<br />
the steps taken by the operator of the<br />
<strong>Polish</strong> natural gas transmission system should be<br />
evaluated positively. <strong>The</strong> GAZ-SYSTEM Company<br />
has executed investments which are targeted at development<br />
of the infrastructure <strong>and</strong> construction<br />
of connections with the neighbouring systems. In<br />
2011 the Company plans to make new transmission<br />
capacities available on connections with the Czech<br />
system in Cieszyn <strong>and</strong> with the German system in<br />
Lasow (about 0.5 billion m 3 annually each). <strong>The</strong>se<br />
connections will not change significantly the picture<br />
of the <strong>Polish</strong> market, however, they are the first<br />
investments targeted at providing supplies from directions<br />
alternative to the Russian one – complete<br />
eradication of limitations resulting from the historical<br />
conditions require more time <strong>and</strong> large investments.<br />
<strong>The</strong> GAZ-SYSTEM Company are also progressing<br />
in construction of regasification terminal<br />
in Świnoujście, which is executed by a subsidiary<br />
company – <strong>Polish</strong> LNG. Commissioning of the terminal<br />
in 2014 will mean opening of a new chapter<br />
in the domestic transmission system <strong>and</strong> will enable<br />
real diversification of gas supplies. <strong>The</strong> Company is<br />
also preparing the procedure to make free transmission<br />
capacities available in the Jamal Pipeline. <strong>The</strong><br />
following investments in the intersystem connections<br />
in the West <strong>and</strong> South of Pol<strong>and</strong> are planned<br />
after 2015. <strong>The</strong> PGNiG Company is responsible for<br />
construction of natural gas reservoirs <strong>and</strong> according<br />
to its strategy, by 2020 it plans to double the possessed<br />
capacities.<br />
<strong>The</strong> developed gas infrastructure <strong>and</strong> regulations<br />
which enable competition in the natural gas market<br />
create the basis for regulation of the gas fuel prices<br />
by the market. A large number of entities dealing<br />
with natural gas facilitate the construction of tools<br />
Despite the Russian declarations that<br />
the new gas pipelines are not directed<br />
against any country, the additional<br />
transmission capacities will permit free<br />
regulation of gas transmission between<br />
Russia <strong>and</strong> Western Europe, including<br />
the possibility of stopping or signifi cant<br />
reduction of transit via selected countries<br />
without the necessity of stopping<br />
supplies to the target markets. By the<br />
same, the Northern Pipeline may be an<br />
additional tool of exerting economical<br />
<strong>and</strong> political pressure on the transit<br />
countries.<br />
of commercial gas exchange, such as exchange platforms,<br />
stock exchange or gas hubs, which allow the<br />
creation of real market price formation of the blue<br />
fuel. Complete market facilitation in the natural gas<br />
sector is the question of at least some more years<br />
though. Until then, the natural gas prices will be influenced<br />
by the macroeconomic situation <strong>and</strong> quotations<br />
of oil-related products, on the basis of which<br />
indexation of gas fuel is done, the path of liberation<br />
of the natural gas market is accepted <strong>and</strong> (perhaps<br />
the most vital thing) economical feasibility of unconventional<br />
gas deposit exploitation is confirmed<br />
in Pol<strong>and</strong>. It is the price of gas from unconventional<br />
deposits, in case of its extraction, that will create the<br />
reference for the market gas price in Pol<strong>and</strong> <strong>and</strong> in<br />
the region over the long term perspective.<br />
Jacek Ciborski is the Senior Manager in the<br />
Business Advisory Department at PwC Pol<strong>and</strong><br />
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Actually, it is worth asking why the sizes of these<br />
things are such important issues that there is a<br />
completely new fi eld of knowledge of which new applications<br />
are still discovered. In order to answer this<br />
question, one should be aware of the fact that the<br />
length of one nanometer is only ten times bigger than<br />
the diameter of a single atom of many elements, so<br />
there is clear impact on periodic electron properties<br />
<strong>and</strong> other quantum eff ects on the basic matter properties<br />
which in this scale may undergo fl uctuation with<br />
no changes in the chemical composition. <strong>The</strong> formation<br />
of virtual particles in vacuum is responsible for<br />
the Casimir eff ect (creating the force of attraction between<br />
two planes lying close to each other in nano<br />
scale, caused by diff erent amount of virtual particles<br />
which are forming outside <strong>and</strong> between these two<br />
planes) <strong>and</strong> their quantum blurring is the reason for<br />
tunnel eff ects <strong>and</strong> their “crossing” through energy barriers.<br />
<strong>The</strong> close range forces which are not observed<br />
in the macro world act an essential role in behaviour<br />
of objects. Additionally, the set of nanoparticles has<br />
a substantially developed surface which can be used<br />
as a chemical reaction fi eld <strong>and</strong> as an area of physical<br />
interactions with other substances, which leads to<br />
formation of compound, light, unusually resistant <strong>and</strong><br />
elastic materials. As a matter of fact, as Richard Feyn-<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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Nanotechnology in oil industry<br />
How a dwarf became a giant…<br />
PROF. DR MICHAŁ KRASODOMSKI<br />
Nάνος in Greek means dwarf. “Nano“ is the word from which comes the prefi x indicating that it is<br />
the billionth part of the decimal system unit, for instance 10 -9 meter is 1 nanometer. In order to underst<strong>and</strong><br />
what sort of size we are dealing with, one should imagine the moon whose diameter is<br />
about 3.500 km <strong>and</strong> a pea (diameter about 7 mm) or even a sorghum which is half the size of a<br />
pea (diameter ≈4 mm). <strong>The</strong> sorghum diameter is about a billion times smaller than the moon diameter.<br />
How then can one imagine the size of nanometer? Well, a poppy seed of about 1 mm diameter<br />
is ”only” a million times as big as this unit, but a pumpkin of a diameter of about 1 m can<br />
function as a moon for a carbon nanotube section or a C80 fullerene molecule diameter (≈1 nm).<br />
man noticed, in the scale “there’s plenty of room at the<br />
bottom” which enables particularly eff ective miniaturization<br />
of constructional elements, e.g. in electronics.<br />
Silver from the perspective of ”nano”<br />
Nanostructural products are not the achievement<br />
of the recent several dozen years. Tinting stained-glass<br />
to purple with golden nanoparticles dates back to the<br />
antiquity. Antibacterial properties of silver nanoparticles<br />
have also been known for a long time. In the Middle<br />
Ages the most valued tableware with respect to<br />
health was the silverware <strong>and</strong> silver coins were used<br />
for water disinfection in the Roman Empire. Silver nanoparticles<br />
of various size constituted the basis for a<br />
classical photography. However, it is hard to interpret<br />
these examples as a conscious nanotechnology<br />
production.<br />
Nanotechnology is a branch of knowledge connected<br />
with production <strong>and</strong> use of elements of sizes<br />
similar to the chemical compound particle size <strong>and</strong><br />
conscious use of their unusual properties which result<br />
from the laws of chemistry <strong>and</strong> quantum physics. At<br />
present, it is assumed that what nanotechnology is in-
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Moon – diameter of 3472.0 km = 3.472×10 9 mm<br />
terested in is the group of objects from which at least<br />
one size is about 1 to 100 nanometers [3], so it concerns<br />
issues connected with the knowledge of these<br />
objects’ properties [4], their creation <strong>and</strong> the ways in<br />
which they can be used.<br />
Truly speaking, the term ”nanotechnology” appeared<br />
in the works of Taniguchi [5] but the problem<br />
of operating with substances in a small scale <strong>and</strong> operating<br />
with even particular atoms <strong>and</strong> using them in<br />
practice won a huge renown from the moment when<br />
in 1959 Richard Feynman gave a famous speech at the<br />
American Physical Society meeting. <strong>The</strong> significance of<br />
this subject grew along with the development of computer<br />
techniques <strong>and</strong> the need for packing more <strong>and</strong><br />
more electronic elements on a smaller surface of proc-<br />
Sorghum – diameter ≈ 4 mm<br />
Pumpkin ≈1 m = 1×10 9 nm Carbon nanotubes – diameter 1÷2 nm<br />
Fig. 1. Scale of things. Photographs – Moon [1], Carbon nanotubes (SWCNT) electron microscope image [2]<br />
essor. <strong>The</strong> already mentioned Feynman paper concerned<br />
the possibility of solving problems from various<br />
fields of knowledge combining issues of changing<br />
the scale of influence which facilitate gaining, recording<br />
<strong>and</strong> reconstructing information. However, above<br />
all, it indicated the basic control directions <strong>and</strong> matter<br />
operating elements in atomic scale <strong>and</strong> it stated that it<br />
is possible that the basic laws of physics may probably<br />
have the possibility of creating things with the use of<br />
single atoms as building blocks.<br />
Nanotechnology basically means constructing systems<br />
functioning in corpuscular scale but such a restriction<br />
seems to limit the huge area of issues. Techniques<br />
connected with nanotechnology may be useful<br />
for underst<strong>and</strong>ing <strong>and</strong> solving these issues. It is true to<br />
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say that from the moment this word appeared in science,<br />
it gained popularity on a gr<strong>and</strong> scale. One of the<br />
reasons why it happened this way is that the research<br />
in the “nano” scale enabled profound underst<strong>and</strong>ing of<br />
many phenomena <strong>and</strong> it also gave hope for solving<br />
a wide range of unsolvable problems. <strong>The</strong> other reason<br />
is marketing, because the term “nano” suggested<br />
something new, unexpected <strong>and</strong> above all something<br />
more perfect in the sense that it was functional, which<br />
often, but not always, has been <strong>and</strong> still is true.<br />
Apparently, the main beneficiaries of the Feynman<br />
idea are: information technology, especially the study<br />
on miniaturization of integrated circuits, creating a<br />
quantum computer <strong>and</strong> biology – particularly explaining<br />
life mysteries <strong>and</strong> the perspective of creating tools<br />
which enable fighting with dangerous incurable diseases.<br />
It is worth mentioning that there is a research<br />
carried out on photovoltaic cells that are supposed to<br />
popularize the use of solar energy <strong>and</strong> fuel cells. <strong>The</strong><br />
latter ones have an important aim which is natural<br />
environment protection through the reduction of exhaust<br />
fumes.<br />
Already today [6], a common man deals with many<br />
products of nanotechnology which make life easier or<br />
more beautiful. Compound materials for constructing<br />
tennis rackets partly made from carbon nanofibres<br />
are very elastic <strong>and</strong> have a hundred times higher<br />
endurance than steel fibres <strong>and</strong> they are six times<br />
lighter. Hockey <strong>and</strong> skiing sticks <strong>and</strong> skis have similar<br />
features. Owing to nanostructures, new car varnishes<br />
are more scratch resistant than the ones used now <strong>and</strong><br />
the waxes used for giving shine contain nanoparticles<br />
polishing agents. Socks <strong>and</strong> underwear impregnated<br />
with silver nanoparticles have antibacterial properties,<br />
just like some cleaning substances, nanoemulsions are<br />
used for fighting a wide group of pathogenic bacteria<br />
(e.g. tuberculosis). At present, the textile industry is<br />
also using nanotechnology. <strong>The</strong>re are fabrics that are<br />
easily cleaned, stain resistant <strong>and</strong> highly comfortable,<br />
which maintain optimum conditions for the human<br />
body. <strong>The</strong> majority of cosmetic products owe their<br />
unique features to nanotechnology. Among them are<br />
creams which contain agents protecting from ultraviolet<br />
radiation, deodorants <strong>and</strong> antiperspirants. In the<br />
area of functional electronics, an interesting application<br />
of polymer nanolayers which emit light under the<br />
influence of electric field are OLED displays, already<br />
known from mobile phones.<br />
<strong>The</strong> oil <strong>and</strong> petrochemical industry is currently situated<br />
slightly off the main current of nanostructural<br />
studies development. Nonetheless, the interest in nanotechnology<br />
[7] is still growing in this sector. <strong>The</strong> research<br />
development is continued <strong>and</strong> interesting solutions<br />
appear – they are going to be presented further<br />
in his article.
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Scanning tunneling microscope<br />
When an idea of using objects of corpuscular sizes<br />
appeared (1959), almost after a quarter of a century (in<br />
1982) a tool was made which enabled to visualize surfaces<br />
in atomic scale – scanning tunneling microscope<br />
(STM) [8], constructed by IBM scientists Gerd Binnig<br />
<strong>and</strong> Heinrich Rohrer, the Nobel prize for Physics winners<br />
in 1986 (the scheme of this device’s operation is<br />
shown in the Fig. 2).<br />
This device was supposed to measure the tunnel<br />
current which flows between the tip <strong>and</strong> the sample. It<br />
controlled the position of the tip with reference to the<br />
sample which at the same time enabled reconstruction<br />
of the form of examined surface. Unfortunately,<br />
this tool could only work for current conductors. <strong>The</strong><br />
progress in research connected with STM construction<br />
encouraged further search for solutions of techniques<br />
which enable creation of a surface image in atomic<br />
scale. <strong>The</strong> core of the idea was the use of van der<br />
Waals forces; in 1986 a team of the already mentioned<br />
Gerd Binnig, Calvin F. Quate <strong>and</strong> Christoph Gerber constructed<br />
the first atomic force microscope. Its operation<br />
is shown in Fig. 3.<br />
<strong>The</strong> laser ray hits a mirror situated on an resilient<br />
lever, cantilever with a tip, <strong>and</strong> after reflection – goes<br />
to the photodiode. <strong>The</strong> tip made from silicon nitride<br />
or silicon moves along the sample surface (a contact<br />
mode – CR, distance < 0.5 nm, van der Waals repulsive<br />
forces are dominant), or in a close distance to the sample<br />
(1 to > 10 nm, non-contact mode – NCR, van der<br />
Waals attractive forces are dominant).<br />
In the case of the contact mode if the constant of<br />
the tip resilience is smaller than the constant of the<br />
surface, the resilient cantilever bends. <strong>The</strong> repulsive<br />
force works on the tip <strong>and</strong> in order to keep a constant<br />
Fig. 2. <strong>The</strong> principle of scanning tunneling microscope<br />
operation<br />
elastic strain of the cantilever, the force between the<br />
tip <strong>and</strong> the sample is changed in such a way that it<br />
keeps its constant value (feedback). <strong>The</strong> achieved signal<br />
is used to form a surface image.<br />
In the non-contact mode the tip is set in vibration<br />
of an amplitude of several nanometers <strong>and</strong> of frequency<br />
close to that of resonance. Forces of attraction are<br />
working here <strong>and</strong> their gradient is the function of the<br />
distance from the tip to the sample <strong>and</strong> the frequency<br />
of the tip vibration changes along with the gradient.<br />
During the tip movement over the surface, the system<br />
measures the changes of frequency <strong>and</strong> amplitude vibration.<br />
<strong>The</strong> measured distance changes are from several<br />
to several dozen nanometers <strong>and</strong> the distance is<br />
the function of attracting powers connected with the<br />
van der Waals forces.<br />
<strong>The</strong> tapping mode gained recognition as a result<br />
of the AFM microscope techniques development. This<br />
technique enables to receive surface images in high<br />
definition. <strong>The</strong>se are the surfaces which might be easily<br />
damaged, e.g. components poorly bonded to each<br />
other. This mode helps to avoid problems concerning<br />
the friction, adhesion, electrostatic forces <strong>and</strong> other<br />
difficulties which are connected with the above mentioned<br />
modes. <strong>The</strong> solution is to use alternate tip contact<br />
with the sample surface, which provides high definition<br />
<strong>and</strong> raising it so high that it does not cling to the<br />
surface to avoid moving the tip end along the surface.<br />
<strong>The</strong> mode works when the tip oscillates almost as frequently<br />
as the cantilever resonance; the piezoelectric<br />
phenomenon is used for that. <strong>The</strong> system enables cantilever<br />
oscillation with the ≈20 nm amplitude. When<br />
the tip does not touch the surface, it is moved along<br />
the surface until the tip touches it again. While scanning,<br />
the tip which oscillates vertically touches the surface<br />
or is raised. <strong>The</strong> oscillation frequency is from 50 to<br />
Fig. 3. <strong>The</strong> principle of atomic force microscope operation<br />
[9]<br />
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Fig. 4. Scheme of intercorpuscular forces interaction in<br />
different modes of atomic force microscopy<br />
100 kHz. Since the oscillating cantilever sometimes<br />
touches the surface, losing energy by the same time,<br />
the reduction of the amplitude oscillation is used for<br />
measuring the surface features.<br />
<strong>The</strong> way the probe tip interacts with the surface<br />
<strong>and</strong> the observed intercorpuscular forces are shown<br />
schematically in Fig. 4. <strong>The</strong> resultant curve shown here<br />
is the outcome of placing the repulsive forces of the<br />
particles which are in a close distance (these forces are<br />
in approximation inversely proportional to the twelfth<br />
power of the distance) <strong>and</strong> it results from the attraction<br />
forces (in approximation inversely proportional to<br />
the sixth power of the distance).<br />
Worth mentioning is the fact that the interpretation<br />
of the gained analytic signals in all of the AFM<br />
techniques is quite difficult. Apart from van der Waals<br />
forces, there are other various forces that can inter-<br />
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act with the tip moved through the tested surface,<br />
e.g. force of friction, magnetic forces <strong>and</strong> electrostatic<br />
forces. Additionally, the form of the tip, especially its<br />
deformations, can influence the obtained information.<br />
<strong>The</strong> tip which moves through the surface may be easily<br />
destroyed <strong>and</strong> the surface can become deformed.<br />
It is important to separate the measuring system from<br />
external disruption sources (various quakes) which can<br />
blur the gained image of the surface completely.<br />
Despite the mentioned difficulties, the idea of<br />
nanostructures creation gained basic research tools<br />
which enable experimental testing <strong>and</strong> visualization of<br />
the results of conducted research.<br />
Atom manipulation<br />
Additionally, STM microscopy is used for surface<br />
imaging <strong>and</strong> other tasks. A microscope might be a device<br />
used for manipulating particular atoms on a specific<br />
surface. <strong>The</strong> first operations were carried out in<br />
laboratories of a well-known computer company IBM.<br />
As a result of these operations, a world famous image<br />
of the company’s trademark was obtained, shown in<br />
Fig. 5 which also depicts nanonotation of the word<br />
”atom” coming from the IBM collection. Nota bene it<br />
was in this company that inventors of both types of<br />
microscopes worked. <strong>The</strong> microscopes facilitate observations,<br />
operating in nanoscale <strong>and</strong> operating with<br />
single atoms.<br />
<strong>The</strong> way the nanomanipulation is carried out, after<br />
locating the atom to be relocated, can be done in two<br />
directions:<br />
• the tip lowers to touch the atom, then this atom<br />
”sticks” to the tip which is moved with it to the<br />
destination position <strong>and</strong> the tip rises <strong>and</strong> then<br />
Fig. 5. Xenon atoms on the surface of nickel, creating a notation of the IBM`s trademark, <strong>and</strong> the word ”atom” which in<br />
Kanji literally means ”first born”, it is built from iron atoms on copper. Both images formed in IBM [10]
•<br />
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its lowering <strong>and</strong> touching the surface makes the<br />
atom move to a new location (field stimulated<br />
diffusion), or<br />
a short tension impulse which is passed on to<br />
the tip transports the atom from the surface<br />
to the tip <strong>and</strong> the tip is moved to the destination<br />
<strong>and</strong> the atom is placed on the surface after<br />
stimulation with an appropriate electric impulse<br />
(electromigration).<br />
More or less at the time that the described microscopes<br />
were created, the first carbon nanostructure<br />
was discovered – fullerene (1985) <strong>and</strong> in 1991 carbon<br />
nanotubes (Fig. 6). We had to wait until 2004 for the<br />
discovery of the simplest carbon structure – graphene<br />
<strong>and</strong> it was discovered by an unbelievably primitive<br />
method. <strong>The</strong> idea was to tear off the arranged layers<br />
which consisted of carbon atoms from the graphite<br />
surface [11]. <strong>The</strong> more technically advanced method of<br />
obtaining graphene which has a chance for industrial<br />
use was suggested in 2011 by <strong>Polish</strong> scientists under<br />
the direction of Włodzimierz Strupiński from the Institute<br />
of Electronic Materials Technology [12].<br />
Currently, there are many carbon nanostructures<br />
known. Apart from fullerenes with various numbers<br />
of carbon atoms which create structures that not always<br />
have circular shape [e.g. [13], there are single <strong>and</strong><br />
multiwalled carbon nanotubes [14], <strong>and</strong> also carbon<br />
ring structures of a diameter more than about 100 nm<br />
[15], or nanocones used in construction of gas sensors<br />
[16]. Nanosphere chains [17] which are similar to pearl<br />
necklace are an interesting material. <strong>The</strong>y are highly<br />
elastic, have a low density <strong>and</strong> perfect electrical conduction<br />
<strong>and</strong> they are hydrophobic.<br />
<strong>The</strong> knowledge of carbon nanostructure increases<br />
<strong>and</strong> at the same time there are more <strong>and</strong> more reports<br />
about nanostructure materials which consist of other<br />
elements. One may wonder what unique features of<br />
nanomaterials can be used in refinery <strong>and</strong> petrochemical<br />
industry? Can the properties of basic oil products<br />
be modified by the use of nanotechnology <strong>and</strong> how<br />
can they be modified?<br />
Nanofluids – liquids which<br />
contain dispersed nanoparticles<br />
<strong>The</strong> researchers at Argonne company [18], while<br />
working on high-efficiency cooling liquids in 2002 noticed<br />
that the addition of small amounts of solid particles<br />
to cooling liquids rapidly increases its thermal<br />
conduction. <strong>The</strong> most essential part of this phenomenon<br />
was the size of particles which should not exceed<br />
several dozen nanometers. It was proved that thermal<br />
conduction of ethylene glycol rises by 20% after introducing<br />
≈4% of copper oxide nanoparticles of average<br />
size of ≈35 nm. Similar effect has been observed after<br />
the dispersion of aluminium oxide nanoparticles in<br />
water. <strong>The</strong> use of dispersion of copper nanoparticles<br />
in ethylene glycol had a better result than the use of<br />
its oxide.<br />
During the last few years the interest in a group<br />
of nanofluids, called smart fluids is growing. <strong>The</strong>se<br />
fluids’ properties can undergo reversible changes<br />
under the influence of magnetic resonance (MR) or<br />
electric resonance (ER) <strong>and</strong> other external factors<br />
[19]. One of the examples of MR fluids is shock absorber<br />
fluid used in high class cars [20] which is iron<br />
nanoparticle suspension in mineral, non-polar oil.<br />
Viscosity of such dispersion depends on the applied<br />
magnetic resonance which enables control of the<br />
Graphene C60 Fullerene<br />
Carbon nanotube<br />
Fig. 6. Basic carbon nanostructures<br />
muting process of mechanical oscillation in a way<br />
which is suitable for the condition of a road surface.<br />
However, ER fluids [21, 22] are mostly nanodispersions<br />
of titanium oxide. <strong>The</strong> applied electric resonance<br />
causes the increase in flow resistance mainly<br />
caused by changes in resilience <strong>and</strong> border of dispersion<br />
flow. <strong>The</strong>y are easier to use in practice than<br />
the MR fluids (the metal casing of the device can be<br />
one of the electrodes) but they are more sensitive to<br />
pollution. Worth remembering is the fact that an important<br />
feature of such systems is complete reversibility<br />
of the appearing phenomena which enables<br />
the control of their behaviour.<br />
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Another property of intelligent fluids is the ability<br />
of surface tension change under influence of external<br />
factors which results in increasing or decreasing the<br />
surface curvature of interphase fluid contact which<br />
enabled construction of microlenses of variable focal<br />
length [23].<br />
”Nano” in petrochemical industry<br />
<strong>The</strong> possibilities of ”smart” fluids use in petroleum<br />
output are shown in the survey article [24]. During the<br />
upstream process, drilling systems are used to which<br />
sludge is injected in order to transfer the force in hydraulic<br />
thrust during transport of the crushed rock to<br />
the surface, to collect heat created while drilling <strong>and</strong><br />
stabilize the borehole. <strong>The</strong> sludge can penetrate the<br />
borehole walls <strong>and</strong> damage them by water blockade<br />
or by a change in dampness of the rock close to the<br />
borehole, which influences the parameters of its productivity,<br />
complicates the progressing works <strong>and</strong> in<br />
consequence – makes the borehole exploitation more<br />
difficult.<br />
One of the possible solutions are, for instance, the<br />
SDA (self-diverting acid) remediation fluids which have<br />
a networked polymer. <strong>The</strong> polymer, which contains<br />
acid structures, is selected in such a way that its viscosity,<br />
which has a low pH value, remained also low<br />
but when the pH value increased <strong>and</strong> was connected<br />
with acid structure depletion – it increased many<br />
times, leading to reduction of borehole wall permeability.<br />
In other types of fluids viscoelastic surfactants<br />
(VES) [e.g. 25] are used. In the presence of saline water<br />
(brine) or in interaction with oil <strong>and</strong> gas, VES create<br />
elongated micelles which practically do not change<br />
the velocity of flows in the deposit. Nonetheless, when<br />
there is a certain critical concentration they become<br />
networked, causing a sudden increase in viscosity <strong>and</strong><br />
they block the flow of fluid in the deposit.<br />
<strong>The</strong> review of issues which might be solved by the<br />
use of nanoparticles is presented by Abdo <strong>and</strong> Haneef<br />
[26] in their work. <strong>The</strong>y indicate that most of the encountered<br />
problems are connected with the rheological<br />
properties of drilling sludge <strong>and</strong> the unexpected<br />
changes caused by working conditions.<br />
Nanomaterials also have other applications in drilling<br />
works. <strong>The</strong> introduction of nanoparticles of amorphous<br />
carbon to drilling sludge reduces the possibility<br />
of drilling pipes blockage [27]. <strong>The</strong> use of zinc<br />
oxide nanoparticles in drilling sludge improves the<br />
degree of hydrogen sulphide removal [28]. <strong>The</strong> use<br />
of the already mentioned MR fluids, which contain<br />
iron oxide nanoparticles in bentonite sludge compositions,<br />
modifies the interparticle interaction <strong>and</strong><br />
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increases the drilling fluid viscosity [29], at the same<br />
time facilitating the control of its properties by magnetic<br />
resonance.<br />
Great hopes are connected with the opportunity of<br />
using nanoparticles in drilling sludge which operates in<br />
unusually difficult conditions while making very deep<br />
boreholes <strong>and</strong> in horizontal drilling (for example during<br />
the exploration of shale gas deposits). This subject<br />
was recently [30] taken up by Phuoc Tran <strong>and</strong> David<br />
Lyons, scientists from the National Energy Technology<br />
Laboratory in Pittsburgh. <strong>The</strong> planned drilling sludge<br />
should meet requirements, such as high temperature<br />
<strong>and</strong> pressure in deep boreholes with an appropriate<br />
lubricant <strong>and</strong> the ability to transfer huge amount of<br />
heat. This fluid, which, among others, consists of bentonite<br />
should be environment friendly. According to<br />
researchers, the use of nanoparticles dispersion ought<br />
to give many positive effects, for instance it might increase<br />
the sedimentation resistance when surface<br />
forces balance the gravitation <strong>and</strong> in many cases the<br />
rheological, thermal, mechanical <strong>and</strong> electromagnetic<br />
properties of nanoparticles exceed the initial material<br />
features.<br />
Lubricity additive<br />
<strong>The</strong> additives which improve functional properties<br />
of oil products are mainly lubricity additives. Deterioration<br />
of fuel <strong>and</strong> engine oil lubricity connected<br />
with sulphur content reduction was a result of elimination<br />
of harmful substance emission to atmosphere.<br />
This pro-ecological direction of activities, on the one<br />
h<strong>and</strong>, led to environmental friendly changes, but on<br />
the other h<strong>and</strong>, it resulted in growing wear <strong>and</strong> tear of<br />
the engine friction elements. <strong>The</strong> proper refining additives<br />
which contain sulphur <strong>and</strong> phosphorus should<br />
prevent from friction. <strong>The</strong>refore, it was essential to<br />
search for new generation substances which improve<br />
the fuel <strong>and</strong> engine oil lubricity properties. In order to<br />
rise to the challenge [31, 32], the use of environment<br />
safe additives was patented which contain boron (nanoparticles<br />
of boric acid). Carbon nanotubes (CNT), as<br />
substances which improve fuel <strong>and</strong> lubricant properties,<br />
are also the subject of many patents (e.g. [33, 34]).<br />
In the case of fuels, people strive for improvement of<br />
the consumption speed, antipinking properties of fuels,<br />
improvement of electrical conduction <strong>and</strong> increase<br />
in viscosity. In the enumerated patents the amount of<br />
added CNT is quite large, it is from 0.01% (m/m) to<br />
15% (m/m), <strong>and</strong> their diameter is smaller than 0.1 mµ,<br />
with the diameter to length ratio of at least 5.<br />
<strong>The</strong> mentioned reservations do not correspond to<br />
the knowledge of modern CNT whose diameter is usu-
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ally about 1 to 5 nm, which is a several dozen times<br />
smaller quantity. Also the dosage level, at high prices<br />
of nanostructures, makes the estimation of the possibility<br />
of its use doubtful. It has to be emphasized that<br />
carbon nanoparticles which are able to catch free radicals<br />
can be used as antipinking properties in fuels <strong>and</strong><br />
as additives which raise cetane numbers in diesel fuels.<br />
<strong>The</strong>y also show the ability to speed up the process of<br />
combustion <strong>and</strong> because of a significant reduction in<br />
exhaust fumes smoke out they make the exhaust gas<br />
safer for the environment. <strong>The</strong> addition of an appropriate<br />
amount of carbon nanoparticles improves also<br />
the electrical conduction of fuels which is important<br />
because of the danger of electrostatic charge concentration<br />
on container surfaces – it might be the cause<br />
of fire. Carbon nanoparticles counteract the negative<br />
aspects of the presence of metals which catalyze the<br />
oxidation processes occurring in fuel storage.<br />
Another carbon nanostructure, fullerene, was the<br />
subject of patents nearly since their discovery in 1985.<br />
<strong>The</strong> composition of fuels for turbojet engines is established<br />
very carefully because of safety reasons <strong>and</strong> in<br />
order to provide maximum energy which is produced<br />
from fuel combustion. One of the ways of fuel quality<br />
optimization [35] is to get the greatest possible density<br />
<strong>and</strong> consequently a higher calorific value. Because carbon<br />
has high calorific value <strong>and</strong> relatively high specific<br />
gravity, many attempts were made in order to put carbon<br />
particles to fuels in various forms – however, with<br />
no great success because of problems with obtaining<br />
complete combustion of the particles put inside. According<br />
to the idea presented in patent description, in<br />
order to get fuel of higher calorific value, there must<br />
be a certain amount of fullerenes added or their derivatives<br />
of high specific gravity from 25 to 50% (m/m)<br />
to jet or rocket fuel. Worth noting is the fact that the re-<br />
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served fullerene concentration in fuel suggests the use<br />
of such mixtures as components of solid <strong>and</strong> rocket<br />
fuel, but not turbojet fuel. <strong>The</strong> fullerenes used <strong>and</strong> their<br />
mixtures seem to have a cage structure which contains<br />
60 <strong>and</strong> 70 carbon atoms. An advantage of the suggested<br />
mixtures is the introduction of high specific gravity<br />
carbon which evaporates <strong>and</strong> sublimates much faster<br />
than common carbon particles, because fullerenes<br />
<strong>and</strong> their derivatives are relatively volatile. Apart from<br />
that, fullerenes can be subject to modifications <strong>and</strong><br />
the size of their particles can be selected in such a way<br />
that it could improve their solubility or dispersion in<br />
hydrocarbonic media <strong>and</strong> it can optimize the combustion<br />
speed or susceptibility to oxidation. <strong>The</strong> fullerene<br />
derivatives used nowadays contained added function<br />
groups which enable the combustion (oxidation) process,<br />
such as: peroxide, perchloride, alkene, acetylene,<br />
nitrate <strong>and</strong> nitrite. In engine fuels [36] fullerene dosage<br />
was suggested at the level from 0.1 to 3.5 g/l, <strong>and</strong><br />
what is more interesting – compounds of analogical<br />
structure were mentioned. However, these had in their<br />
structure boron or nitrogen atoms. According to the<br />
patent description, the addition of C60 <strong>and</strong> C70 fullerenes<br />
to engine fuels in a ratio of 9÷1, enables to gain<br />
the desired octane number of the fuel <strong>and</strong> it improves<br />
its lubricity which makes it particularly useful for twostroke<br />
engines. Fuel obtained in this way shows unusually<br />
good anti-wear <strong>and</strong> tear qualities, even though it<br />
changes the colour (solutions of fullerene in hydrocarbon<br />
are violet). At the same time, there is a significant<br />
improvement in fuel combustion process <strong>and</strong> the reduction<br />
in emission of harmful fume components.<br />
Another patent [37] suggests that fullerenes can be<br />
used for low temperature properties improvement of<br />
natural <strong>and</strong> synthetic hydrocarbon fuels, lubricant oils,<br />
petroleum, heavy fuel remains, fuel oils <strong>and</strong> distillate<br />
fuels. Fullerenes are also used in the process of base<br />
oil dewaxing, which is used for engine oil production.<br />
<strong>The</strong> function of the already known low temperature<br />
additives consists in their interaction on the structure<br />
of paraffin crystals in order to stop its growth at such<br />
small sizes, which will not lead to fuel filters <strong>and</strong> fuel<br />
pipes blockage. In the case of fullerenes, according to<br />
patent description, particularly effective are amine derivatives<br />
of fullerenes which contain at least one alkyl<br />
substituent of a relatively long carbon atoms chain.<br />
<strong>The</strong>se are mostly alkyl derivatives of fullerenes <strong>and</strong> aniline<br />
combinations, phenylofullerenes adducts <strong>and</strong> reaction<br />
products of alkyl esters of diazoester fullerenes.<br />
Reduction of toxic substance emission from Diesel<br />
engines can be made with the use of the substances<br />
added to fuel which catalyze the combustion process<br />
(FBC – fuel born catalyst). Such an additive is an<br />
Oxonica Energy [38] product called ENVIROX which<br />
has an active component, cerium oxide, actually na-
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noparticles of this oxide whose diameter is from 5 to<br />
25 nm. <strong>The</strong> developed additive raises certain doubts<br />
of EPA [39, 40, 41] who think that the cerium oxide nanoparticles<br />
brought in the environment along with exhaust<br />
gas might be a threat to health. Even though the<br />
toxicity of cerium oxide is comparable to the toxicity<br />
of table salt, the form of the emitted nanoparticles (of<br />
a needle) from an engine can pose a serious threat, especially<br />
when it is inhaled. Research shows that while<br />
larger particles are retained in lungs, some types of<br />
nanoparticles, which are smaller than 100 nm, can<br />
migrate to lung padding tissues <strong>and</strong> can move with<br />
the blood flow. In some cases they can get to the cell<br />
nucleus with chromosomes. EPA think that although<br />
it does not matter how fuels are consumed with the<br />
addition of ENVIROX because they emit less soot, they<br />
can create a new kind of particles which are dangerous<br />
for to humans.<br />
FBC additive – analogical when it comes to the<br />
way it works, but based on iron oxide nanoparticles<br />
– was developed in the Insitute of <strong>Petroleum</strong> Technology<br />
(now Oil <strong>and</strong> <strong>Gas</strong> Institute) [42] as a result of many<br />
years of research, <strong>and</strong> safer because of the properties<br />
<strong>and</strong> form of the iron oxide aggregate which is produced<br />
from the burning process. As far as it is known,<br />
it does not pose a threat to the environment or the human<br />
organism.<br />
Catalysts<br />
Another group of nanoparticles use are catalysts.<br />
<strong>The</strong>se materials use a huge surface which might be<br />
the carrier of various kinds of catalytic centres, or large<br />
number of separate nanostructures. One of the examples<br />
of such use are catalysts which reduce the emission<br />
from combustion engines. <strong>The</strong> Nanostellar, Inc.<br />
company, which works in the nanocatalysts area, suggested<br />
the use of gold nanoparticles in using up the<br />
catalyst which reduces hydrocarbon emission from<br />
Diesel engines [43]. According to the company’s information,<br />
the use of Nanostellar NS GoldTM oxidation<br />
with gold nanoparticles in vehicles of low- <strong>and</strong><br />
high-loaded Diesel engines reduces the NOx emission<br />
to more than 40% with reference to the existing plati-<br />
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num catalysts, at comparable costs. Independent tests<br />
of this catalyst proved that its ability to oxidize hydrocarbon<br />
also increases from 15 to 20% at similar costs of<br />
noble metals.<br />
Also in industrial processes there are catalysts<br />
which contain nanostructures. Fuels produced from<br />
renewable sources, biofuels, are the subject of interest<br />
of many research centres. In the case of diesel<br />
oil they are associated with methyl esters of fatty acids<br />
– FAME. Currently, its production requires carrying<br />
out of transesterification with methanol, vegetable<br />
oil. <strong>The</strong>re are certain acidic or alkaline catalysts<br />
used in this process which have to be removed from<br />
the obtained fuel. Scientists from Oak Ridge Nation-<br />
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al Laboratory’s Nanoscience Center company, Sheng<br />
Dai <strong>and</strong> Chengdu Liang, on the basis of solid acid,<br />
created [44] a nanocatalyst, which when substituting<br />
other catalytic materials, might be put into the<br />
filter column where flows the material transformed<br />
to biofuel.<br />
Presently, the same materials (crops, potatoes<br />
<strong>and</strong> oil plants) are used for fuel <strong>and</strong> food production.<br />
New generation fuels will be produced from<br />
the process of lignocellulose (timber waste, straw<br />
<strong>and</strong> the like) decomposition. Further information<br />
on the subject is presented in the University of Massachusetts<br />
[45] compilation which states, among<br />
others, that liquid alkanes can be produced directly
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from glycerol in integrated process which connects<br />
catalytic conversion with Fischer-Tropsch synthesis.<br />
Concentrated glycerol solution (e.g. 80%) at first<br />
moves through the catalyst which contains PtRh nanoparticles<br />
marked on carbon (temperature 548 K,<br />
pressure 1÷17 bars). <strong>The</strong> product from this reaction<br />
at identical pressure <strong>and</strong> temperature is contacted<br />
with a catalyst which contains Ru nanoparticles on<br />
titanium oxide which leads to liquid alkanes formation.<br />
<strong>The</strong> possibility of the use of biomass as material<br />
for biofuel production is very interesting. Biomass<br />
contains cellulose, hemicellulose <strong>and</strong> lignin<br />
<strong>and</strong> might be used in new nanocatalysts <strong>and</strong> ion<br />
liquids which create possibilities of running proc-<br />
esses in an environment of completely dissociative<br />
solvent [46].<br />
Half-permeable membranes are an interesting<br />
nanotechnology application which leads to obtaining<br />
porous materials of a certain pore size. An important<br />
technological achievement, at the University of<br />
Twente, used in biofuel production, is obtaining a molecular<br />
sieve which is high temperature resistant [47].<br />
This is the new type of membrane which can work long<br />
hours in 150°C (constant test lasted 18 months) <strong>and</strong> is<br />
used for the removal of water from solvents <strong>and</strong> biofuels.<br />
Gained product is the hybrid nanomaterial which is<br />
a combination of polymer <strong>and</strong> ceramics (construction<br />
scheme in Fig. 7). Water particles permeate through the<br />
membrane, which causes the product drainage. <strong>The</strong><br />
suggested method of water removal is much cheaper<br />
than the distillation used for this purpose.<br />
Similar nanomembranes can be used for the removal<br />
of solid pollutions from gas <strong>and</strong> the separation<br />
of metals from heavy petroleum [48].<br />
Nanostructural polymers<br />
Nanostructural polymers of a layered structure<br />
might be used for hydrogen storage. Hydrogen is ecologically<br />
the clearest fuel, because during processes<br />
which enable the energy gain (combustion, electrochemical<br />
reactions in fuel cells) it gets water which<br />
is the main component of all living organisms. <strong>The</strong><br />
basic difficulty in its use is the problem of its safe <strong>and</strong><br />
efficient storage. <strong>The</strong> existing premises indicate that<br />
nanotechnology facilitates an easy way of hydrogen<br />
storage. In the already mentioned Argonne company,<br />
a new nanostructural polymeric material [49]<br />
was drawn up <strong>and</strong> is used for hydrogen storage. In<br />
Fig. 8 there is a schematic structure of the polymer<br />
depicted.<br />
A solution for another problem is the use of sorption<br />
properties of nanoparticles which has a special<br />
structure for water purification from oil spill. <strong>The</strong> results<br />
of research conducted at the University of Rice<br />
(Houston), which are described in Environment News<br />
Service [50], are very interesting. Polysegment nanoparticles<br />
in the shape of sticks were created as a result<br />
of combination of two nanomaterials: carbon nanotube<br />
<strong>and</strong> metal. Both of them have sorption properties<br />
which cause collection of oil drops suspended in<br />
water <strong>and</strong> their accumulation in larger agglomerates.<br />
What is more, ultraviolet radiation <strong>and</strong> magnetic resonance<br />
can change the character of such nanostructures<br />
<strong>and</strong> can release their content. In this case, carbon<br />
nanotubes are initial materials for structure synthesis.<br />
On top of it there is a short golden segment (nanowire)<br />
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Fig. 7. High temperature membrane filter structure<br />
Fig. 8. Hydrogen particles (blue balls) are adsorbed inside<br />
the layer polymer<br />
Fig. 9. Model of one of the peptides carrying a unique<br />
name: AcMKQLADSLHQLARQVSRLEHA-CONH2 [53]<br />
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given (segments from other materials can be added<br />
to nanotubes in the same way). <strong>The</strong> golden ending of<br />
nanostick has hydrophilic properties <strong>and</strong> the carbon<br />
one – hydrophobic. After putting these nanostructures<br />
into oil suspension in water (OW) the liquid becomes<br />
yellow (hydrophobic carbon part of the nanostick is directed<br />
to the inside of the drop). In the water suspension<br />
in oil (WO) it is just the opposite, the golden nanoparticles<br />
endings are directed to the inside of the drop<br />
of water <strong>and</strong> the solution becomes dark. Worth noticing<br />
is the fact that during the type change of OW to<br />
WO emulsion, the release of the substance starts. <strong>The</strong><br />
substance is contained inside a micella, which suggests<br />
the gained hydrocarbon material might be recycled<br />
<strong>and</strong> it might be used for construction of nanocapsules<br />
for giving medicine.<br />
Pepfactant<br />
”Changeable” surfactants of peptide structure which<br />
started to be called ”pepfactants” seem to be very interesting.<br />
<strong>The</strong>se substances were obtained quite recently<br />
(2006) by Australian researchers [51, 52]; it is<br />
possible for them, in a reversible <strong>and</strong> controllable way,<br />
to create or divide emulsions <strong>and</strong> foams. In terms of<br />
chemistry these are compounds of peptide structure<br />
(Fig. 9) which is based upon the structures of substances<br />
which appear in living organisms <strong>and</strong> consist of a<br />
chain of certain aminoacids combined with amide<br />
bonds.<br />
Pepfactants, which enable a reversible change of<br />
surface properties of mineral oil emulsion <strong>and</strong> water<br />
<strong>and</strong> at the same time affect the petroleum viscosity<br />
reduction, can significantly increase the amount of<br />
oil extracted from the deposit (presently it is believed<br />
that on average one barrel of the extracted oil, two are<br />
still in the deposit) <strong>and</strong> it can enable economical exploitation<br />
of deposits that are thought to be depleted.<br />
Additional advantage of this type of detergents is biodegradability<br />
which enables its recognition as environment-friendly<br />
substances.<br />
Aerogel<br />
An unusually interesting group of nanostructures<br />
are aerogels which were actually discovered much<br />
earlier than people stated talking about nanotechnology<br />
(In 1931 [54]), but their structure was still undiscovered.<br />
Aerogels can be made of silica, aluminium<br />
oxide, wolfram, chrome or tin; carbon nanostructures<br />
can also be their matrix. Silica is the most often used
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aerogel. It is obtained through a complete removal<br />
of silica gel which was obtained with the use of alcohol,<br />
usually ethanol (e.g. [55]). <strong>The</strong> gained material has<br />
an uncommonly low density, even 1 mg/mL, <strong>and</strong> its<br />
thermal conduction is lower than the air’s by about<br />
a half. It is caused by the fact that the free way of air<br />
particles (≈80 nm) is longer than aerogel pore diameter<br />
(≈30 nm) which does not make it easier to transfer<br />
the heat in the form of particle energy transport. <strong>The</strong>se<br />
materials’ feature is unusually low thermal conduction<br />
<strong>and</strong> so they are perfect isolators which can be proved<br />
in Fig. 10. depicted below.<br />
An interesting use of aerogel merits is the formation<br />
of special coating which enables protection against<br />
corrosion of pipelines which transfer gas <strong>and</strong> liquids.<br />
<strong>The</strong> phenomenon of metal surface corrosion under<br />
traditional protection layer, which is unusually difficult<br />
to detect, is a serious problem. One of the existing solutions<br />
is the thermo-insulating coating NanosulateTM<br />
[57] (contains about 70% Hydro-NM-Oxide substance),<br />
which is described as nanotechnology product made<br />
of 30% acrylic resin with proper additives. According<br />
to the patent description [58], it is a composition of<br />
highly-porous material in the form of aerogel which is<br />
suspended in a proper acrylic resin with stabilizing additives<br />
which stick tightly to the surface <strong>and</strong> have anticorrosion<br />
properties.<br />
Summary<br />
Information presented above is only a segment selected<br />
from dynamically flourishing new field of knowledge,<br />
although, as already mentioned, the petroleum<br />
business is quite marginal to the main current of activities<br />
which concern nanostructures. However, it can be<br />
certainly stated that there are areas of work, in which<br />
the achievements of nanotechnology are unbelievably<br />
useful. <strong>The</strong> use of research techniques of surface materials<br />
with resolution up to 1 nm can give a vast array of<br />
valuable cognitive <strong>and</strong> functional information in fields<br />
of polyparticle structures <strong>and</strong> dispersion area. One of<br />
the interesting points is the research results of asphalt<br />
structures modified by polymer nanoparticles <strong>and</strong><br />
their connection with road surface permanence, especially<br />
when using substances which have rigorously<br />
controlled sizes of dispersed particles which have different<br />
chemical characters. Essential is the opportunity<br />
of dispersion control in asphalt coating <strong>and</strong> connection<br />
of its structure with the properties which are obtained<br />
from functional asphalts.<br />
Equally interesting are problems connected with<br />
the impact of lubricant structures on their functional<br />
properties, which includes permanence <strong>and</strong> mor-<br />
Fig. 10. Flower isolated from a Bunsen burner flame by an<br />
aerogel layer [56]<br />
phology of the created multiphase system <strong>and</strong> its<br />
lubricity properties. Another problem is the use of<br />
nanostructural catalysts, especially those used for<br />
formation of alternative engine fuels of second generation<br />
with the use of the available waste materials.<br />
Knowing the nanostructure of the catalyst surface<br />
with the use of Oil <strong>and</strong> <strong>Gas</strong> Institute in the area<br />
of catalyst research can enable creating own competitive<br />
technologies of engine fuel gain acquisition<br />
from renewable sources.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
37
38<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Literature:<br />
1)<br />
2)<br />
3)<br />
4)<br />
5)<br />
6)<br />
7)<br />
8)<br />
OIL: exploration, extraction, sales<br />
In the Oil <strong>and</strong> <strong>Gas</strong> Institute a research into refining<br />
additives has been conducted for many years. Many of<br />
these kind of compounds are the products which contain<br />
structures, which whose size fits in the area of nanotechnology<br />
interest. <strong>The</strong>re are substances which have<br />
non-stoichiometric metal content (overbased alkaline<br />
detergents – calcium <strong>and</strong> magnesium with varied organic<br />
radicals – sulphonic <strong>and</strong> carboxylic acids, phenols<br />
<strong>and</strong> sulphured phenols or non-classical salts of<br />
other metals). Also widely used are polymeric additives<br />
of the type of viscosity modifier or substances which<br />
change surface properties on the border of phases, e.g.<br />
anti-foaming additives (fuel/air) which enable water division<br />
<strong>and</strong> secretion (oil/water) or prevents from solid<br />
hydrocarbon precipitation (two hydrocarbon phases).<br />
<strong>The</strong> discussed achievements in nanotechnology<br />
make us hope that the growing knowledge of matter<br />
structures in nanoscale, especially in the area of catalysis<br />
<strong>and</strong> surface phenomena, also in hydrocarbon environment,<br />
allows successful problem solution connected<br />
with the development of biorenewable energy<br />
materials <strong>and</strong> formation of more environment-friendly<br />
technologies.<br />
Obviously, it is worth noting that there are potential<br />
threats [59] presented by new technologies, but I think<br />
that, while writing a paper, it is enough to remember<br />
to use in practice the ancient Roman rule: Quidquid<br />
agis, prudenter agas et respice finem – Whatever you do,<br />
do it cautiously, <strong>and</strong> look towards the end. It will let us<br />
avoid all possible dangers <strong>and</strong> maximally use all the<br />
merits of the new materials.<br />
<strong>The</strong> author is a research worker at the Oil <strong>and</strong> <strong>Gas</strong><br />
Institute<br />
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Fuels <strong>and</strong> Lubricants.<br />
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Lignocellulosic biofuels, 2007; http://www.ecs.umass.edu/biofuels/<br />
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Verlag GmbH & Co. KGaA, 2008.<br />
47) University of Twente; Nanosieve saves energy in biofuel production,<br />
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49) Argonne National Laboratory; Argonne Receives $1.88 Million from<br />
DOE to Study Practical Onboard Hydrogen Storage; Trans Forum<br />
2007 (vol. 7), nr 2, s. 2.<br />
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org/quickpicks/2006/06/pepfactants_in_.html.<br />
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Medford, Massachusetts 2010 r. http://repository01.lib.tufts.<br />
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59)<br />
Ed. Hunt G., Mehta M.; Nanotechnology – Risk, Ethics <strong>and</strong> Law<br />
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<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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40<br />
When the demonstrations reached Egypt, they<br />
brought anxiety about security in the Suez Canal,<br />
which is the transition point for about 2% of global<br />
oil transport, <strong>and</strong> also about continuity of supplies<br />
through the Suez-Mediterranean pipeline which transports<br />
about 2 m. oil barrels daily. However, the anxiety<br />
increased when the confl ict moved to Libya which<br />
has the largest documented petroleum reserves on<br />
the African continent: according to the International<br />
Energy Agency they amount to approx. 41,5 bn of oil<br />
barrels. As a result of the riot, the country – being the<br />
third greatest petroleum exporter in Africa – in only a<br />
few months reduced its production from 1.57 m. to<br />
0.24 m. barrels daily.<br />
In addition to the exacerbating situation in North<br />
Africa, the prices of oil began rocketing, reaching the<br />
highest level since the fi nancial crisis broke out in 2008.<br />
Although the oil prices have already been rising since<br />
the beginning of the year 2009, which was mainly due<br />
to growing dem<strong>and</strong> from the rising economies, the<br />
growth that we can observe since the beginning of<br />
February 2011 is characterized by several times higher<br />
dynamics.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
OIL: exploration, extraction, sales<br />
Restricted oil production in the African countries <strong>and</strong> consequences for the European <strong>and</strong> <strong>Polish</strong> recipients<br />
Social revolutions in Africa: can<br />
another worldwide oil crisis be<br />
expected?<br />
MARIA WOŹNY<br />
At the beginning of the year 2011, to express their increasing discontent<br />
about deteriorating economic situation <strong>and</strong> the regime rule, the inhabitants<br />
of the North African countries began mass demonstrations. <strong>The</strong> attempts<br />
made by the local governments to suppress the rebellion brought<br />
about further exacerbation of the situation. Initially, a wave of protests<br />
rolled across Tunisia, then Egypt, to reach Libya in the end. <strong>The</strong> world<br />
closely followed all the events – not only for their political <strong>and</strong> social overtone,<br />
but also on account of the consequences for global economy.<br />
Revolution or profi teering?<br />
Libya is the third greatest producer of oil in Africa<br />
<strong>and</strong> has the largest deposits on the continent, but its<br />
participation in the world production of the fuel is not<br />
signifi cant – according to IEA estimates it is approx. 2%.<br />
A question arises then: to what extent does such considerable<br />
increase in oil price have fundamental justifi -<br />
cation <strong>and</strong> does it result from reduced oil production<br />
in the region or maybe it is a cover for the desire to<br />
make a profi t? <strong>The</strong> question is whether the rebellious<br />
moods will move to such countries as Saudi Arabia or<br />
Iran where already in February this year the fi rst signs<br />
of social discontent could be observed. In 2010 the<br />
countries` output was respectively about 20% <strong>and</strong> 9%<br />
of the world production of oil. Potential riots bring the<br />
risk of stoppage or reduced supplies – either of which<br />
would signifi cantly diminish the world oil supplies <strong>and</strong><br />
increase the prices to unprecedented levels. <strong>The</strong>refore,<br />
presumably, considerable rise in oil prices is the consequence<br />
of the fact that investors are already discounting<br />
some of the risk resulting from the fear about secure<br />
oil production in the largest producing companies.
OIL: exploration, extraction, sales<br />
Production of crude oil in OPEC countries<br />
[K b/d]<br />
2009 2010<br />
3 rd quarter<br />
2010<br />
4 th quarter<br />
2010<br />
1 st quarter<br />
2011<br />
Algeria 1 270 1 261 1 255 1 258 1 265 1 265 1 266 1 260 (6)<br />
Angola 1 786 1 792 1 749 1 661 1 671 1 655 1 710 1 598 (112)<br />
Ecuador 477 475 475 480 484 485 482 483 0<br />
Iran 3 725 3 707 3 682 3 673 3 666 3 663 3 660 3 666 6<br />
Iraq 2 422 2 399 2 355 2 423 2 647 2 643 2 632 2 655 24<br />
Kuwait 2 263 2 301 2 313 2 310 2 377 2 358 2 431 2 454 23<br />
Libya 1 557 1 560 1 567 1 569 1 097 1 360 375 240 (135)<br />
Nigeria 1 812 1 063 2 115 2 175 2 088 2 084 1 991 2 095 104<br />
Qatar 781 803 805 805 808 807 811 816 6<br />
Saudi Arabia 8 051 8 273 8 370 8 376 8 779 8 920 8 755 8 885 131<br />
United Arab Emirates 2 256 2 306 2 318 2 315 2 439 2 422 2 494 2 521 26<br />
Wenezuela 2 309 2 286 2 285 2 275 2 318 2 289 2 310 2 312 2<br />
OPEC total 28 708 28 226 29 289 29 320 29 639 29 950 28 916 28 985 69<br />
Source: OPEC, Monthly oil market report, May 2011<br />
$140<br />
$120<br />
$100<br />
$80<br />
$60<br />
$40<br />
$20<br />
$0<br />
May 1987<br />
Jan 1988<br />
Jan 1989<br />
Feb.<br />
2011<br />
March<br />
2011<br />
Comparison of nominal <strong>and</strong> real crude oil prices in April 2011<br />
[USD]<br />
Source: Energy Information Administration <strong>and</strong> Bureau of Labor Statistics<br />
Jan 1990<br />
Jan 1991<br />
Jan 1992<br />
Jan 1993<br />
Jan 1994<br />
Jan 1995<br />
Jan 1996<br />
Jan 1997<br />
Jan 1998<br />
Jan 1999<br />
Jan 2000<br />
Jan 2001<br />
Jan 2002<br />
Jan 2003<br />
Nominal Prices<br />
Real Prices (April 2011; prices in USD)<br />
Jan 2004<br />
Jan 2005<br />
Jan 2006<br />
Jan 2007<br />
Jan 2008<br />
April<br />
2011<br />
April/<br />
March<br />
2011<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Jan 2009<br />
Jan 2010<br />
Jan 2011<br />
41
42<br />
<strong>The</strong> activities of the local governments indicate<br />
that the risk of rebellions in the region should be<br />
treated seriously. King Abdullah, the Saudi Arabia<br />
ruler, in order to temper the social disturbances, announced<br />
he would increase the public expenses by<br />
a substantial sum of 129 bn USD, which corresponds<br />
to half of the proceeds from export of the Saudi oil<br />
in 2010. Kuwait, adjacent to Arabia, makes attempts<br />
to calm the tense atmosphere by promising onetime<br />
payments of about 4 thous<strong>and</strong> USD, <strong>and</strong> also<br />
annual financing of the basic food articles for all the<br />
citizens.<br />
Dependent on Libya<br />
Although the Libyan oil does not play an important<br />
role in the global oil market, it is an essential source<br />
of supplies for the European countries, including those<br />
in the Mediterranean basin. To quote IEA, in 2010 as<br />
much as 85% of the Libyan oil reached the European<br />
market, mainly Italy, France, Germany <strong>and</strong> Spain.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
OIL: exploration, extraction, sales<br />
According to IEA, the countries with greatest dependence<br />
from the Libyan oil are Irel<strong>and</strong>, Italy, Austria<br />
<strong>and</strong> France. Last year in Irel<strong>and</strong> almost one-fourth of<br />
the dem<strong>and</strong> for the fuel was covered by the Libyan<br />
supplies, while Italy imported the greatest volumes<br />
(over 30% of the Libyan export of oil in 2010) <strong>and</strong> it is<br />
just these countries that are the most harmed parties<br />
on account of interrupted supplies.<br />
<strong>The</strong> Italian fuel concern ENI has been engaged for<br />
over 40 years in extraction of oil from the Libyan deposits,<br />
which – as the company claims – in 2010 corresponded<br />
to 14% of its total production. Other concerns<br />
seriously involved in the Libyan oil extraction are<br />
the Austrian OMV <strong>and</strong> Spanish Repsol which obtained<br />
respectively 12% <strong>and</strong> 3.6% of total fuel supplies from<br />
the Libyan oil fields. Even though BP, Shell, Total <strong>and</strong><br />
Statoil were also engaged in extraction of the Libyan<br />
oil, the scale of their participation was much smaller.<br />
<strong>The</strong> wave of conflicts in North Africa affected also<br />
the activity of the <strong>Polish</strong> <strong>Petroleum</strong> <strong>and</strong> <strong>Gas</strong> Mining<br />
Company [PGNiG] which holds concessions for hydrocarbons<br />
exploration in Egypt <strong>and</strong> Libya. When the conflict<br />
began, the <strong>Polish</strong> concern was forced to evacuate<br />
Import of oil (including condensate <strong>and</strong> NGL) from Libya [K b/d]<br />
2007 2008 2009 2010<br />
% of the whole<br />
crude oil import<br />
in 2010<br />
Australia - - 1 11 2,3%<br />
Austria 35 17 23 31 21,2%<br />
France 105 141 131 205 15,7%<br />
Germany 220 210 167 144 7,7%<br />
Greece 49 63 47 63 14,6%<br />
Irel<strong>and</strong> 3 9 10 14 23,3%<br />
Italy 538 504 423 376 22,0%<br />
Netherl<strong>and</strong>s 43 40 27 31 2,3%<br />
Portugal 36 29 19 27 11,1%<br />
Spain 99 120 102 136 12,1%<br />
Switzerl<strong>and</strong> 52 72 28 17 18,7%<br />
Great Britain 51 81 71 95 8,5%<br />
USA 122 105 78 51 0,5%<br />
OECD total 1 376 1 396 1 137 1 205 5,1%<br />
Source: International Energy Agency
OIL: exploration, extraction, sales<br />
its workers from its North-African divisions. It is also diffi<br />
cult to estimate when the situation would become<br />
stable enough to let PGNiG SA resume their work, however<br />
the concern informs that the operations in the<br />
area of the Egyptian concession may even start already<br />
by the end of this summer. On account of the fact that<br />
the situation in Libya arouses great fears, it seems that<br />
the delay in prospecting works may last there longer.<br />
Although the OPEC countries undertook to cover<br />
the defi ciency in petroleum supplies resulting from<br />
disturbed Libyan oil supplies, this does not satisfactorily<br />
solve the problem of the European refi neries whose<br />
technological potential is adapted to processing fuel<br />
originating from Libya, as it contains little sulphur. <strong>The</strong><br />
Saudi fuel is heavy oil whose processing in the refi neries<br />
which traditionally process the Libyan oil reduces<br />
the output of high-margin products, reducing by the<br />
same the refi nery`s profi tability. In this situation the<br />
refi neries are forced to buy the light oil in spot markets<br />
where sweet varieties of the fuel – like the Nigerian<br />
Bonny Light, Algerian Saharan Blend or Azeri BTC<br />
Blend – are reported to bring record-breaking spread<br />
over the Brent oil. On the other h<strong>and</strong>, refi neries are not<br />
Although the Libyan oil does not<br />
play an important role in the global<br />
oil market, it is an essential<br />
source of supplies for the European<br />
countries, including those in<br />
the Mediterranean basin. To quote<br />
IEA, in 2010 as much as 85% of the<br />
Libyan oil reached the European<br />
market, mainly Italy, France, Germany<br />
<strong>and</strong> Spain.<br />
able to offl oad the costs of expensive fuel to recipients,<br />
which resulted in the reduced margin on production<br />
of petrol which, according to Reuters, fell from 17 USD<br />
per barrel in April 2011 to 3 USD by the end of May<br />
this year. As a result, since the riots broke out in North<br />
Africa, the European refi neries maintain their throughputs<br />
at a low level.<br />
% %<br />
95<br />
95<br />
90<br />
85<br />
80<br />
75<br />
Refi nery utilization rates, 2010-2011<br />
Source: OPEC, Monthly oil market report, May 2011<br />
70<br />
70<br />
Nov 10 Dec 10 Jan 11 Feb 11 March 11 Apr 11<br />
US EU-16 Japan Singapur<br />
90<br />
85<br />
80<br />
75<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
43
44<br />
At first, many concerns tried to wait till the end of the<br />
slump in the economy, using the time for seasonal renovation<br />
work. However, when it was obvious that unfavourable<br />
conditions would last longer, the refineries announced<br />
that they would maintain the production capacity at about<br />
80%. Italy experienced the strongest fall in fuel production:<br />
in March, the volume of produced petrol fell by 9.1%,<br />
<strong>and</strong> diesel oil by 3.8%, year-over-year (after: Reuters). <strong>The</strong><br />
management board of the ENI concern, being in a critical<br />
situation, were seeking all possible solutions in order to<br />
ensure continuity of fuel supplies at attractive prices. On<br />
4 April, 2011 the concern announced that they established<br />
contact with the Libyan opposition to be able to resume<br />
the import of oil from Sarir – the greatest oil field in Libya.<br />
In response to that move, the Libyan leader Muammar al-<br />
Kaddafi decided to implement the “Zero Hedge” strategy<br />
which consisted in destruction of the oil infrastructure<br />
so that it could not serve the opposition. As a result, on<br />
4 th <strong>and</strong> 7 th April the oil fields in Mesla <strong>and</strong> Sarir were destroyed.<br />
<strong>The</strong> “Zero Hedge” strategy applied by Kaddafi will<br />
make it impossible to efficiently resume the oil production<br />
in Libya after the fighting is over, which means that the adverse<br />
situation for the European refineries may continue<br />
for a long time.<br />
Pol<strong>and</strong> does not import oil from Libya, so riots in North<br />
Africa do not threaten continuity<br />
of fuel supplies to<br />
the <strong>Polish</strong> refineries. However,<br />
the situation in Africa<br />
<strong>and</strong> rising prices of oil<br />
translate into high oil prices<br />
for the <strong>Polish</strong> entities<br />
as well, <strong>and</strong> indirectly the<br />
impact of the rebellion on<br />
the African continent is<br />
also felt by the <strong>Polish</strong> drivers.<br />
Higher prices of fuel in<br />
the global market mean<br />
higher rating in the world<br />
fuel stock market, <strong>and</strong><br />
these in turn contribute to<br />
increased product prices<br />
in the <strong>Polish</strong> refineries. As<br />
a result, for many weeks<br />
already, the prices in the<br />
fuel retail market remain<br />
above the psychological<br />
barrier of 5 PLN per liter.<br />
It is still difficult to<br />
forecast when the oil<br />
prices will come back to<br />
the level from before the<br />
Libyan conflict. A lot will<br />
depend on the action undertaken<br />
by the Libyan<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
OIL: exploration, extraction, sales<br />
authorities after the fighting is over – particularly on the<br />
rate of repair works in the devastated oil infrastructure <strong>and</strong><br />
initiatives undertaken in order to encourage the trust of<br />
foreign investors to resume extraction from the Libyan oil<br />
fields. It should be remembered that the OPEC countries<br />
are interested in high fuel prices, as – according to forecasts<br />
by International Energy Agency – they are supposed<br />
to earn on the export of oil in 2011 the record sum of a<br />
billion dollars in total. Moreover, if the social tensions persist,<br />
the countries will also have to allot substantial sums<br />
as financial bonus for the population, <strong>and</strong> this will require<br />
maintaining the proceeds from oil export at a high level.<br />
<strong>The</strong> announcement in June 2011 that there is no OPEC decision<br />
on increasing the volume of oil extraction seems to<br />
confirm the statement.<br />
Maintaining the oil prices at such a high level for a<br />
long time may weaken the global economic growth <strong>and</strong><br />
this effect may be enhanced by the fact that following the<br />
higher oil prices, the prices of natural gas, whose supplies<br />
to many European countries are indexed on the basis of<br />
oil prices, will rise as well.<br />
Maria Wozny is the Consultant in the Business<br />
Advisory Department at PwC Pol<strong>and</strong><br />
Fig. 1. <strong>The</strong> main oil <strong>and</strong> gas-bearing areas <strong>and</strong> oil <strong>and</strong> gas pipelines in North Africa. Source:<br />
<strong>Petroleum</strong> Economist
46<br />
Drilling<br />
Brenntag Polska consists of ten business sectors<br />
<strong>and</strong> one of them is Oil <strong>and</strong> <strong>Gas</strong>. <strong>The</strong> off er of our<br />
company comprises all possible products <strong>and</strong> specialist<br />
chemical services. In order to seize the opportunity<br />
it is enough to contact us.<br />
As part of rendered services we put at your disposal<br />
15 warehouses located in the territory of all Pol<strong>and</strong><br />
<strong>and</strong> our team which will conduct a reliable technical<br />
expertise in each of the fi elds mentioned. Brenntag<br />
<strong>and</strong> its Oil <strong>and</strong> <strong>Gas</strong> sector is able to provide you with<br />
all possible chemical solutions, regardless of whether<br />
they are products for making drilling fl uids, liquids for<br />
heating <strong>and</strong> cooling installations or chemicals used in<br />
extraction.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
OIL: exploration, extraction, sales<br />
Brenntag – the parent company of the group that Brenntag Polska<br />
LLC belongs to – is one of the largest players in the world market<br />
of chemicals distribution. Consolidated spending power in respect<br />
of raw material supplies helps the Brenntag company off er their<br />
clients products <strong>and</strong> services at exceptionally attractive prices.<br />
Owing to the fact that we are not obliged to use the<br />
services of one supplier, our company may conduct continuous<br />
analysis of world markets with reference to both<br />
tested <strong>and</strong> the most innovative achievements in technology.<br />
As opposed to competitive companies which can cooperate<br />
exclusively with their own factories of half-fi nished<br />
chemical products, we combine the merits of all our suppliers,<br />
by the same creating perfect products.<br />
Brenntag Polska meets the top st<strong>and</strong>ards of quality,<br />
safety <strong>and</strong> environment protection that are obligatory in<br />
the oil <strong>and</strong> gas industry sector.<br />
<strong>The</strong> services rendered by Brenntag comprise also technical<br />
support. <strong>The</strong> technical assistance staff are at your disposal<br />
when needed <strong>and</strong> they will help you in respect of<br />
product application <strong>and</strong> solving problems connected with<br />
drilling <strong>and</strong> extraction. <strong>The</strong> technical team are your constant<br />
disposal as additional support. Brenntag also possess<br />
modern research <strong>and</strong> development department <strong>and</strong> analytical<br />
laboratory. Our broad range of agents for making<br />
drilling fl uids includes e.g.:<br />
Thickeners<br />
Effective control of rheological parameters is the basic<br />
task put to thickeners applied in drilling. <strong>The</strong> chief goal in<br />
application of thickeners, both natural <strong>and</strong> synthetic, is to<br />
give them appropriate viscosity <strong>and</strong> yield point, owing to<br />
which the drilling fluid fulfills its basic function, i.e. effective<br />
carrying out drill cuttings.<br />
Brenntag Polska have in their off er a wide range of thick-<br />
eners used for drilling fl uids.<br />
•<br />
•<br />
•<br />
•<br />
Bentonit API<br />
CMC HV<br />
CMC LV<br />
PAC LV
OIL: exploration, extraction, sales<br />
• Xanthan gum<br />
• Xanthan gum TNO (with higher termal resistance)<br />
• Acrylic polymers<br />
• Guar gum<br />
Regulation of filtration rate<br />
Excessive filtration values of the drilling fluid has adverse<br />
action on the drilling process, because it may damage<br />
the production zone <strong>and</strong> cause destabilization of the<br />
borehole wall. In addition, too thick filter cake depositing<br />
on the walls causes various drilling problems. Brenntag Polska<br />
offer highly effective protective colloids, starch-based<br />
agents (resistant to temperatures even up to 150°C) <strong>and</strong><br />
synthetic polymers (resistant to temperatures to 210°C).<br />
• CMC LV<br />
• PAC LV<br />
• Synthetic polymers HTHP<br />
Weighting materials<br />
<strong>The</strong> specific gravity of the drilling fluid is the basic parameter<br />
which allows effective control of hydrostatic pressure<br />
in the borehole. Proper balancing of the deposit pressure<br />
by the weight of the drilling fluid column permits<br />
to conduct safe drilling works. Brenntag Polska have on<br />
their offer drilling barite (not processed in flotation) which<br />
meets the API st<strong>and</strong>ards.<br />
S<strong>and</strong> seals<br />
Loss of the drilling fluid is one of the most serious drilling<br />
problems encountered during drilling works. <strong>The</strong>y<br />
pose a threat to the safety of the borehole <strong>and</strong> they considerably<br />
increase the costs related to the drilling fluid.<br />
Brenntag Polska offer a series of economical products of<br />
mineral <strong>and</strong> organic origin for effective loss prevention.<br />
Corrosion inhibitors<br />
In oil fields there is more than one type of corrosion:<br />
electro-chemical corrosion (drilling fluids are usually<br />
water solutions of salt, in such systems electro-chemical<br />
corrosion can easily occur), corrosion resulting from<br />
the presence of oxygen, dissolved hydrogen sulfide,<br />
dissolved carbon dioxide. Effects of corrosive processes,<br />
specially pitting corrosion, may be the cause of failure<br />
resulting from damaged pipe in the site of deep corrosion<br />
pit. Equally dangerous is intergranular corrosion<br />
which leads to heavy loss of strength properties of metal<br />
elements, which may result in a failure. High quality<br />
corrosion inhibitors help considerably to prolong<br />
the life of the drilling equipment, <strong>and</strong> first of all they<br />
prevent failures. Specially selected inhibitors will form<br />
a permanent protective film on the pipe surface, preventing<br />
the pitting corrosion <strong>and</strong> causing passivation<br />
of those already existing. Brenntag Polska offer many<br />
corrosion inhibitors, including those used in drilling.<br />
Dispersants<br />
Excessive volumes of solid phase in the drilling fluid<br />
as well as its potential contamination may lead to<br />
considerable increase in viscosity, which has an adverse<br />
effect on the parameters of the drilling fluid <strong>and</strong> in<br />
extreme situations may completely block its flow. Dispersing<br />
agents are used to liquefy (lower the viscosity)<br />
of the drilling fluid. Brenntag Polska have on offer plasticizers<br />
based on lignosulphonates <strong>and</strong> extremely effective<br />
synthetic acrylic polymers.<br />
Inhibitors of clay swelling<br />
Hydration, swelling <strong>and</strong> dispersion of clay-shale rock,<br />
which results in the loss of stability of the borehole wall<br />
– the symptoms of which are rock crumbling, caverning or<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
47
48<br />
tightening the borehole. Such technical condition of the<br />
borehole is the cause of many drilling failures <strong>and</strong> requires<br />
drilling fluids of specific inhibitory properties. Brenntag<br />
Polska have on offer products used as inhibitors of swelling,<br />
such as PHPA anion <strong>and</strong> cation polymers. We also possess<br />
extremely effective inhibitors of clay swelling, based<br />
on polyglycols (Cloud point glycols) <strong>and</strong> polyamines.<br />
Biocides<br />
A biocidal product is used for destruction, repelling,<br />
neutralization <strong>and</strong> prevention of action or controlling in<br />
any other way of harmful organisms by chemical or biological<br />
action. A great variety of substances of organic<br />
origin added to the drilling fluid favours the propagation<br />
of micro-organisms, which leads to drilling fluid fermentation.<br />
Brenntag Polska have on offer a wide range<br />
of biocides of broad spectrum of action, e.g.<br />
•<br />
•<br />
•<br />
Grotan BK<br />
Grotan OK<br />
Grotan WS<br />
Defoamers<br />
<strong>The</strong> presence of surfactants in drilling fluids <strong>and</strong><br />
other substances may cause foaming, which has an adverse<br />
effect on the drilling fluid parameters (e.g. lowering<br />
the specific gravity) <strong>and</strong> results in many drilling<br />
problems. Brenntag Polska offer skimmers based on alcohols<br />
<strong>and</strong> silicone anti-foaming agents which act both<br />
as foaming inhibitors <strong>and</strong> agents which are fighting the<br />
foam already existing.<br />
Surfactants:<br />
Brenntag Polska present a wide range of surfactants<br />
offered by the largest manufacturers in the European<br />
market. We have in our offer all types of surfactants, including<br />
a series of detergents used in various drilling<br />
applications.<br />
Hydraulic fracturing<br />
Modern hydraulic fracturing is a fully controlled process<br />
which may eat up even 25% of the costs of performing<br />
a borehole. This technique consists in pumping liquids<br />
of regulated viscosity which contain activators, organic<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
OIL: exploration, extraction, sales<br />
solvents, antioxidants, enzymes <strong>and</strong> polymers. Ceramic or<br />
metal materials are used as proppants. Due to hydraulic<br />
fracturing in bituminous shale precise, concentric fracture<br />
zones are obtained with radius of even 900 m (in s<strong>and</strong>stone<br />
up to 200 m). Brenntag Polska have on offer a series of materials<br />
used in hydraulic fracturing, i.e. thickeners, activators,<br />
organic solvents, biocides <strong>and</strong> high quality proppants (ceramic<br />
proppant from reputable Saint-Globain).<br />
Hydrogen sulfide <strong>and</strong><br />
oxygen scavengers<br />
<strong>The</strong> presence of hydrogen sulfide in the drilling fluid is<br />
mainly caused by its occurrence in the deposit along with<br />
gas or oil. Apart from danger of toxic action on people,<br />
hydrogen sulfide contributes to corrosion of the drilling<br />
strings <strong>and</strong> casing string. Dissolved oxygen contained in<br />
the drilling fluid favours the occurrence of corrosion foci. In<br />
the offer of Brenntag Polska you will find hydrogen sulfide<br />
<strong>and</strong> oxygen scavengers.<br />
•<br />
•<br />
•<br />
Zinc oxide<br />
Zinc carbonate<br />
T-4402E (oxygen scavenger)<br />
Functional additives<br />
Brenntag Polska as a leading representative of chemicals<br />
in the world have on offer an extensive range of chemical<br />
substances commonly used in drilling. From among<br />
them we can offer:<br />
• Citric acid<br />
• Sodium carbonate<br />
• Potassium carbonate<br />
• Sodium bicarbonate<br />
• Sodium hydroxide<br />
• Potassium hydroxide<br />
• Potassium chloride<br />
• Sodium chloride<br />
• Calcium chloride<br />
• Monoethylene glycol, etc.<br />
• Potassium acetate<br />
• Granulated bentonite (for hydro-isolation)<br />
•<br />
Disodium pyrophosphate (SAPP)<br />
Kontakt:<br />
Brenntag Polska Sp. z o.o.<br />
ul. J. Bema 21<br />
47-224 Kedzierzyn-Kozle<br />
e-mail: ropaigaz@brenntag.pl
OIL: exploration, extraction, sales<br />
125.0<br />
63.5<br />
22.8<br />
36.8<br />
109.3<br />
33.9<br />
<strong>The</strong> main directions<br />
in oil trade in 2010<br />
[m ton]<br />
36.9<br />
83.8<br />
28.9<br />
86.0<br />
45.7<br />
83.0<br />
43.7<br />
116.7<br />
USA<br />
Canada<br />
Mexico<br />
South <strong>and</strong> Central America<br />
Europe <strong>and</strong> Eurasia<br />
Middle East<br />
Africa<br />
Asia <strong>and</strong> Pacic<br />
21.3<br />
24.1<br />
295.2<br />
Source: BP Statistical Review of World Energy 2011<br />
179.9<br />
118.4<br />
45.4<br />
129.6<br />
28.6<br />
227.1<br />
37.6<br />
33.3<br />
39.5<br />
20.0<br />
28.8<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
49
0<br />
800<br />
700<br />
600<br />
500<br />
400<br />
300<br />
200<br />
100<br />
0<br />
45.2<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Oil: Proved reserves<br />
[in bln barrels] by the end of 2010<br />
74.3<br />
132.1<br />
139.7<br />
Asia <strong>and</strong> Pacifi c ........................................................ 45.2<br />
North America ......................................................... 74.3<br />
Africa ............................................................................132.1<br />
Europe <strong>and</strong> Eurasia .............................................139.7<br />
South <strong>and</strong> Central America .......................... 239.4<br />
Middle East ..............................................................752.5<br />
Source: BP Statistical Review of World Energy 2011<br />
OIL: exploration, extraction, sales<br />
239.4<br />
752.5
OIL: exploration, extraction, sales<br />
Distribution of confi rmed oil resources in 1990<br />
– 1003.2 bln barrels total<br />
Distribution of confi rmed oil resources in 2000<br />
– 1104.9 bln barrels total<br />
Distribution of confi rmed oil resources in 2010<br />
– 1333.1 bln barrels total<br />
Source: BP Statistical Review of World Energy 2011<br />
Asia <strong>and</strong> Pacifi c ...................................................3.6%<br />
North America ....................................................9.6%<br />
South <strong>and</strong> Central America .........................7.1%<br />
Africa ........................................................................5.9%<br />
Europe <strong>and</strong> Eurasia ..........................................8.1%<br />
Middle East ........................................................65.7%<br />
Asia <strong>and</strong> Pacifi c ...................................................3.6%<br />
North America ....................................................6.2%<br />
South <strong>and</strong> Central America .........................8.9%<br />
Africa ........................................................................8.5%<br />
Europe <strong>and</strong> Eurasia ..........................................9.8%<br />
Middle East ........................................................63.1%<br />
Asia <strong>and</strong> Pacifi c ...................................................3.3%<br />
North America ....................................................5.4%<br />
South <strong>and</strong> Central America ......................17.3%<br />
Africa ........................................................................9.5%<br />
Europe <strong>and</strong> Eurasia .......................................10.1%<br />
Middle East ........................................................54.4%<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
1
GAS:<br />
exploration,<br />
distribution, sales
4<br />
Grupa LOTOS <strong>and</strong> PERN are building caverns<br />
<strong>The</strong>re is a chance for increased<br />
security in the energy sector<br />
in Pol<strong>and</strong><br />
Grupa LOTOS <strong>and</strong> PERN ”Przyjaźń” are joining forces. <strong>The</strong>ir goal<br />
is construction of underground storage facilities (caverns) for<br />
storage of crude oil <strong>and</strong> fuels. Salt deposits will be used as storage<br />
reservoir for raw materials, after pumping out salt.<br />
In mid-June, both companies signed an a letter of<br />
intent concerning the construction of caverns in<br />
the Pomerania. This investment is to be executed in<br />
two stages by the year 2020. At fi rst, storage facilities<br />
up to 7 million m3 capacity will be built. In the future, if<br />
there is dem<strong>and</strong> in the market, their capacity may increase<br />
up to 15-20 million m3 .<br />
First of all – security<br />
A list of advantages of underground storage reservoirs<br />
is long. <strong>The</strong> experience of the countries which decided<br />
on this method of storing hydrocarbons as the<br />
fi rst showed that this kind of reservoirs, in comparison<br />
with traditional storage methods, facilitate the construction<br />
of reservoirs of large capacity on a smaller<br />
surface, on account of l<strong>and</strong> infrastructure. Storage reservoirs<br />
of this type are also completely hermetic.<br />
Aleks<strong>and</strong>er Zawisza, an independent expert in<br />
the fuel market, enumerates the remaining merits of<br />
such investment: caverns are less exposed to a potential<br />
explosion, terrorist attacks or damage in case<br />
of the war. <strong>The</strong> raw materials are safe, even in case of<br />
bombing.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
– In order that we could jointly build security in the<br />
<strong>Polish</strong> energy sector, we hope that the project will be<br />
joint by other companies in the country – says Paweł<br />
Olechnowicz, the CEO of Grupa LOTOS.<br />
<strong>The</strong> Chairman of PERN nods in agreement.<br />
– We treat the investment mainly as a method for increased<br />
energy security of Pol<strong>and</strong>, though we also discern<br />
the commercial aspect resulting from the chance<br />
of availability of substantial storage capacities – claims<br />
Robert Soszyński.<br />
Taking care of security in the <strong>Polish</strong> energy sector is<br />
the key necessity for the Department of Oil <strong>and</strong> <strong>Gas</strong> of<br />
the Ministry of Economy.<br />
– <strong>The</strong> benefi ts from possessing strategic oil reservoirs<br />
are obvious. Such reservoirs are primary security<br />
in case of breach of oil <strong>and</strong> natural gas deliveries, they<br />
provide security related to energy <strong>and</strong> in the economic,<br />
increase political stability in the region <strong>and</strong> the world.<br />
<strong>The</strong> possibility of storing a dozen or so million tons<br />
of oil means the achievement of actual diversifi cation<br />
of the sources of supplies. Potential energy blackmail<br />
becomes considerably less dangerous in the situation<br />
– states Iwona Dżygała from the department press<br />
offi ce.<br />
A specialist from the Ministry of Economy emphasizes<br />
that storing such great volumes of oil should also
<strong>The</strong> refinery of Grupa LOTOS in Gdańsk<br />
stabilize the price of the raw material. Failures, including<br />
those caused by terrorist attacks, pose a threat to<br />
the oil pipelines. <strong>The</strong> most dangerous is the breach<br />
in continuity of supplies. This continuity may be provided<br />
by storage reservoirs located in underground<br />
caverns.<br />
– <strong>The</strong> effects of potentially hostile breach of supplies<br />
will be minimized in this way – remarks Iwona<br />
Dżygała.<br />
<strong>The</strong> experts add that the joint investment of Grupa<br />
LOTOS <strong>and</strong> PERN may enhance competitiveness in the<br />
national fuel market. <strong>The</strong> underground reservoirs may<br />
be used by companies which do not have their own<br />
storage infrastructure in Pol<strong>and</strong>.<br />
<strong>The</strong> French already know it…<br />
Very important is the fact that Grupa LOTOS <strong>and</strong><br />
PERN are progressing along a path marked out by several<br />
countries in Europe <strong>and</strong> in the world – such storage<br />
reservoirs operate (often for many years) in countries<br />
like: France, Great Britain, Germany or USA. Let<br />
us look more closely at the solutions used in Europe.<br />
France comes first. According to the economy department<br />
data, there are 15 bases with underground stor-<br />
age reservoirs, out of which three are bases which<br />
possess salt caverns (Manosque, Etrez, Tersanne). <strong>The</strong><br />
following materials are stored there: natural gas, crude<br />
oil <strong>and</strong> fuels. <strong>The</strong> first storage reservoir in France was<br />
built in Terasanne, with estimated depth of 1400 to<br />
1500 m. <strong>The</strong> main reserve storage is the one in salt<br />
caverns in Manosque (southern France, about 100 km<br />
from the Mediterranean) of total capacity 6 million m 3 .<br />
This reservoir is located in the area of the national park,<br />
which in an essential manner testifies to the pro-ecological<br />
aspect of this kind of storage reservoirs. It is<br />
worth noting that operators of caverns built in the<br />
area of salt sedimentation must find a method which<br />
is safe for the environment in order to get rid of the<br />
brine washed out from the salt deposits in which oil<br />
<strong>and</strong> gas are to be stored.<br />
<strong>The</strong> Manosque reservoir is connected by a pipeline<br />
system of about 100 km with the sea ports <strong>and</strong> refineries<br />
in Lavera (the site of sending <strong>and</strong> receiving products).<br />
As far as the water drawing sites <strong>and</strong> brine transportation<br />
are concerned – the Manosque reservoir is<br />
connected by a pipeline system with an impounding<br />
reservoir in Villeneuve, from where water for washing<br />
was taken, <strong>and</strong> with a salty lake Lavalduc, from which<br />
the brine for driving oil <strong>and</strong> fuel from caverns is taken<br />
<strong>and</strong> the brine after leaching the caverns <strong>and</strong> filling<br />
them with the product is dumped.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011
…<strong>and</strong> Germany<br />
For many years, numerous underground reservoirs<br />
have also been operated in Germany, where EBV agency<br />
deals with the strategic reserves of oil <strong>and</strong> its products.<br />
It owns four large underground reservoirs in salt<br />
deposits (salt intrusions) on the North Sea. <strong>The</strong>y are located<br />
in Heide <strong>and</strong> Sottorf near Hamburg, Üstringen<br />
not far from Wilhelmshaven, <strong>and</strong> in Lesum in the vicinity<br />
of Bremen. A large German strategic oil reservoir<br />
was Etzel, which now belongs to IVG. At present, some<br />
of the caverns were converted to natural gas reservoirs,<br />
<strong>and</strong> those remaining serve as subordinate oil <strong>and</strong> fuels<br />
reservoirs (capacity of about 8 million tonnes) for private<br />
oil companies.<br />
An interesting example of strategic <strong>and</strong> operational<br />
oil <strong>and</strong> fuel reservoir is Blexen. This facility is situated<br />
in diapirs near the town of Nordenham on the North<br />
Sea.<br />
While pumping the product, the brine obtained<br />
from the salt caverns is dumped to the Wezera river<br />
a few kilometers from its estuary. <strong>The</strong> products are<br />
pumped from the reservoir by means of water from<br />
the Wezera. <strong>The</strong>y may be directed to the reservoir or<br />
taken from it from the tanker or loaded on it only when<br />
it moors on the pier on the Wezera.<br />
It is cheaper in this way<br />
We cannot disregard the costs of investments<br />
planned by Grupa LOTOS <strong>and</strong> PERN. <strong>The</strong> latter, which<br />
specializes in construction of reservoirs, estimates that<br />
in the first phase the construction of underground reservoirs<br />
will cost even 2 bn PLN. Both companies consider<br />
the application for subsidies from international<br />
institutions: EBOR <strong>and</strong> EBI.<br />
– In accordance with earlier announcements, the<br />
costs of reservoir construction <strong>and</strong> indispensable logistic<br />
infrastructure will be partly covered from the<br />
European Union funds. What is important is that<br />
Grupa LOTOS will not be engaged in financing the<br />
project. – We are preparing the structure of financing<br />
in such a way that external companies invest in<br />
execution of the whole undertaking – adds the CEO,<br />
Olechnowicz.<br />
Experts from the Oil <strong>and</strong> <strong>Gas</strong> Department of Ministry<br />
of Economy point out that construction of underground<br />
reservoirs is cheaper than in case of traditional<br />
reservoirs on the l<strong>and</strong>.<br />
– <strong>The</strong>ir preparation is connected with smaller consumption<br />
of steel <strong>and</strong> other construction materials<br />
<strong>and</strong> it lowers the investment outlays – says Iwona<br />
Dżygała.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
7
Przedsiębiorstwo <strong>Polish</strong> Oil Pipeline Eksploatacji Operation<br />
Rurociągów Company Naftowych “Przyjazn” PLC<br />
„Przyjaźń” S.A.<br />
<strong>The</strong> basic task of the Company is operation of pipeline<br />
systems transporting the Russian crude oil to the<br />
largest fuel producers in Pol<strong>and</strong> <strong>and</strong> Germany. <strong>The</strong> rendering<br />
of this service is facilitated by two lines of the<br />
“Przyjazn” pipeline running from Adamowo (located<br />
near the <strong>Polish</strong> border with Belarus) to Płock, <strong>and</strong> then<br />
to Schwedt in Germany.<br />
An important part in supplying the <strong>Polish</strong> refineries<br />
with crude oil is contributed by the Pomeranian<br />
Pipeline connecting Płock <strong>and</strong> Gdansk, which enables<br />
transportation of the fuel in both directions. <strong>The</strong> oil<br />
may be pumped to the Gdansk Naftoport, <strong>and</strong> then it<br />
is exported by tankers.<br />
This pipeline provides the opportunity to supply<br />
the <strong>Polish</strong> <strong>and</strong> German refineries with fuel originating<br />
from other directions than “Przyjazn” pipeline. As a result,<br />
this denotes starting deliveries from the sea, their<br />
trans-shipment in Naftoport <strong>and</strong> pumping the oil in<br />
the direction of Plock.<br />
Besides the pipeline system which transports raw<br />
material, PERN “Przyjazn” PLC also owns the product<br />
pipeline system used for transporting liquid fuels<br />
produced by refineries. This system branches in<br />
radial lines from Płock, towards Warsaw, Poznan <strong>and</strong><br />
Czestochowa.<br />
An exceptionally important service for the energy<br />
security of the country rendered by PERN “Przyjazn”<br />
PLC is crude oil storage. <strong>The</strong> company owns three<br />
storage bases in Adamowo, Płock <strong>and</strong> Gdansk, <strong>and</strong><br />
they are equipped with containers of capacity from<br />
32 K to 100 K m3 . Total capacity of the PERN “Przyjazn”<br />
PLC crude oil containers is nearly 3.0 m m3 Podstawowym zadaniem Spółki jest eksploatacja sieci<br />
rurociągów transportujących rosyjską ropę naftową dla<br />
największych producentów paliw<br />
w Polsce oraz w Niemczech. Realizację tej usługi umożliwiają<br />
dwie nitki rurociągu „Przyjaźń” biegnące z Adamowa<br />
(położonego przy granicy Polski<br />
z Białorusią) do Płocka, a następnie Schwedt w Niemczech.<br />
Dużą rolę w zaopatrzeniu polskich rafinerii w ropę naftową<br />
odgrywa również Rurociąg Pomorski łączący Płock z<br />
Gdańskiem, który umożliwia transport surowca w obu<br />
kierunkach. Ropa naftowa może być w tym wypadku<br />
tłoczona do gdańskiego Naftoportu, skąd tankowcami jest<br />
wysyłana na eksport.<br />
Rurociąg ten daje także możliwość zaopatrywania polskich<br />
i niemieckich rafinerii w surowiec pochodzący z innych<br />
kierunków niż rurociąg „Przyjaźń”. W konsekwencji oznacza<br />
to rozpoczęcie tzw. dostaw „z morza”, ich przeładunek w<br />
Naftoporcie oraz tłoczenie surowca w kierunku Płocka.<br />
Oprócz sieci rurociągów przesyłających ropę naftową, PERN<br />
„Przyjaźń” S.A. posiada także sieć rurociągów produktowych,<br />
wykorzystywanych do transportu paliw płynnych<br />
wyprodukowanych przez rafinerie. Sieć ta rozchodzi się<br />
promieniście z Płocka, w kierunku Warszawy, Poznania oraz<br />
Częstochowy.<br />
Niezwykle ważną - dla bezpieczeństwa energetycznego<br />
kraju - usługą realizowaną przez PERN „Przyjaźń” S.A. jest<br />
magazynowanie ropy naftowej.<br />
Spółka posiada trzy bazy magazynowe: w Adamowie, Płocku<br />
oraz<br />
w Gdańsku, wyposażone w zbiorniki o pojemności . od 32 tys.<br />
do 100 tys. Some m3. of Łączna that capacity pojemność ensures zbiorników continuous ropy naftowej techno-<br />
PERN logical „Przyjaźń” operations S.A. wynosi associated blisko 3,0 with mln transporting m3. crude<br />
Część oil to tej refineries. pojemności <strong>The</strong> remaining zapewnia containers ciągłość are operacji used by<br />
technologicznych the Company związanych for commercial z transportem purposes, ropy e.g. by naftowej render-<br />
do rafinerii.<br />
ing storage<br />
Pozostałe<br />
services:<br />
zbiorniki<br />
for the<br />
Spółka<br />
national<br />
wykorzystuje<br />
<strong>and</strong> obligatory<br />
do celów<br />
reserves<br />
or operational goals of particular clients.<br />
komercyjnych, świadcząc usługi magazynowania: zapasów<br />
<strong>The</strong> Capital Group PERN “Przyjazn” consists of:<br />
państwowych i obowiązkowych czy też operacyjnych<br />
OLPP LLC, Naftoport LLC, CDRiA LLC, Międzynarodowe<br />
poszczególnych klientów.<br />
Przedsiębiorstwo Rurociągowe Sarmatia LLC, SIARKO-<br />
W skład<br />
POL<br />
Grupy<br />
Gdansk<br />
Kapitałowej<br />
PLC <strong>and</strong><br />
PERN<br />
PETROMOR<br />
„Przyjaźń”<br />
LLC.<br />
wchodzą: OLPP Sp.<br />
z o.o., Naftoport Sp. z o.o., CDRiA Sp. z o.o., Międzynarodowe<br />
Przedsiębiorstwo Rurociągowe Sarmatia Sp. z o.o. SIARKOPOL<br />
Gdańsk S.A. oraz PETROMOR Sp. z o.o.<br />
Przedsiębiorstwo Eksploatacji Rurociągów Naftowych<br />
Przedsiębiorstwo Eksploatacji „Przyjaźń” Rurociągów S.A. Naftowych<br />
„Przyjaźń” ul. Wyszogrodzka S.A. 133<br />
ul. Wyszogrodzka 09-410 133, Płock 09-410 Płock<br />
tel: tel: (024) (024) 266 23 266 00 23 00, fax: (024) e-mail: 266 zarzad@pern.com.pl<br />
22 03<br />
e-mail: fax: (024) zarzad@pern.com.pl, 266 22 03<br />
www.pern.com.pl
60<br />
<strong>The</strong>se structures have low or very low permeability,<br />
<strong>and</strong> are formed by unconventional rocks accumulating<br />
hydrocarbons. <strong>The</strong> unconventional hydrocarbon<br />
resources were fi rst defi ned in the 1970s. <strong>The</strong> term was<br />
introduced to describe resources associated with formations<br />
having an in-situ matrix permeability to gas<br />
of 0.1 mD or less. This fi rst defi nition had a ‘political’<br />
character because in some countries,<br />
companies which produced<br />
from such reserves were eligible<br />
for government subsidies directed<br />
at unconventional energy producers.<br />
<strong>The</strong> currently used defi nition of<br />
unconventional resources is slightly<br />
diff erent, <strong>and</strong> is described more in<br />
engineering terms. It is based on a<br />
number of technical <strong>and</strong> economic<br />
parameters. <strong>The</strong> general defi nition<br />
of unconventional resources specifi<br />
es that extraction of gas on an<br />
economic scale is impossible without<br />
horizontal or multilateral wells,<br />
or without performing a series of<br />
stimulation operations in the wells.<br />
According to this defi nition, the hydrocarbon<br />
resources accumulated<br />
in tight s<strong>and</strong> <strong>and</strong> shale reservoirs<br />
should be classifi ed as unconven-<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
Accessing shale gas reserves<br />
An unconventional approach to<br />
unconventional resources<br />
DR PIOTR KASZA<br />
Over thirty years ago, a distinct group of hydrocarbon resources was<br />
defi ned <strong>and</strong> characterised; these reserves were described as unconventional.<br />
<strong>The</strong> name indicates that the group includes oil <strong>and</strong> natural<br />
gas deposits which are accumulated within geological structures other<br />
than those from which most production has been carried out so far.<br />
Fig. 1. Diagram of natural gas resources<br />
tional resources. In a very general way, they can be<br />
presented using a diagram of natural gas resources<br />
(Fig. 1) [6]. <strong>The</strong>se reservoirs are associated with a matrix<br />
of very low permeability which in some cases is in the<br />
nano-darcy range.<br />
For the stimulation operations to be eff ective in<br />
such formations, the presence of a network of con-
GAS: exploration, distribution, sales<br />
nected pores <strong>and</strong> micro-fractures, which would support<br />
the fluid flow within the reservoir after its stimulation,<br />
is necessary.<br />
According to the data from the literature [4], the<br />
shale reserves in which commercial extraction is carried<br />
out (Barnett, Rhinestreet) are associated with porosity<br />
coefficient values ranging between 0.7% <strong>and</strong> 6%,<br />
while the permeability coefficient values are expressed<br />
in nano-darcy. <strong>The</strong> matrix of these shales mainly comprises<br />
non-clay minerals, predominantly quartz (60-<br />
70%), with a significant content of clay mineral, mainly<br />
illite (30-40%).<br />
<strong>The</strong> graphic presentation of natural gas resources<br />
in the world indicates that the unconventional gas resources<br />
(including tight <strong>and</strong> shale gas) are much larger<br />
than the conventional resources. <strong>The</strong>ir recovery is a<br />
big technical <strong>and</strong> technological challenge, <strong>and</strong> thus<br />
the latest solutions should be used for optimal access<br />
<strong>and</strong> extraction.<br />
Production of hydrocarbons from unconventional<br />
reserves is a difficult <strong>and</strong> dem<strong>and</strong>ing task. This applies<br />
both to techniques, technologies, knowledge, engineering<br />
tools <strong>and</strong> equipment as well as to the cost of<br />
investment. Commencement <strong>and</strong> implementation of<br />
such a task is likely to require exact planning <strong>and</strong> execution<br />
of all operations.<br />
<strong>The</strong> first stage of accessing unconventional hydrocarbon<br />
reserves is drilling. All aspects of drilling, monitoring,<br />
extraction, stimulation <strong>and</strong> other operations<br />
should already be considered <strong>and</strong> properly planned at<br />
the well design stage. <strong>The</strong> design stage is necessary in<br />
order to fully control the drilling process, in order to<br />
carry out effective extraction as well as various well operations<br />
including operations stimulating production.<br />
<strong>The</strong> well design should predict all possible drilling<br />
scenarios, particularly in regard to the stimulation operations.<br />
First, the drilling equipment, as well as the<br />
well design, must allow to perform the stimulation<br />
operations. <strong>The</strong> most important thing is to have a casing<br />
of an appropriate diameter, strength, mechanical<br />
resistance to abrasion as well as chemical resistance<br />
to corrosive environments. All of these properties are<br />
necessary to perform a hydraulic fracture treatment,<br />
during which large volumes of treatment fluids with<br />
proppant are injected at a high pressure. As a lot of<br />
stimulation operations utilise coiled tubing (CT) as<br />
well as a variety of other tools mounted on the tube,<br />
horizontal drilling equipment must be suited to coiled<br />
tube interventions.<br />
During simulation treatment operations <strong>and</strong> particularly<br />
fracturing, the location of the axis of the well<br />
in relation to the direction of minimum horizontal<br />
stress is very important. <strong>The</strong> principles of rock mechanics<br />
indicate that the fracture created hydraulically will<br />
always propagate in the perpendicular direction to the<br />
minimum principal horizontal stress. In the case of hori<br />
zontal wells, this fact is highly relevant. This is because<br />
when the direction of the minimum horizontal stress<br />
is known, appropriate directing of the drilling can control<br />
the arrangement of the generated fractures in relation<br />
to the axis of the well. This is shown schematically<br />
in Fig. 2.<br />
Perforation<br />
interval<br />
Fig. 2. Arrangement of generated fractures in horizontal<br />
wells<br />
<strong>The</strong> orientation of the stresses in the reservoir formation<br />
can be determined, for example, from microseismic<br />
survey carried out at the time of the hydraulic<br />
fracture treatment. During the hydraulic fracturing,<br />
discontinuities can be created which are perpendicular<br />
to the direction of the axis of the well.<br />
A long stretch of the access interval is another<br />
characteristic feature of horizontal wells which influences<br />
the treatment technique <strong>and</strong> the technology of<br />
stimulation operations. <strong>The</strong> horizontal part of the well<br />
can be left uncased while the liner can be cemented<br />
in the last column of casing <strong>and</strong> inserted into the initial<br />
part of the reservoir zone. <strong>The</strong> liner can also be installed<br />
in the entire length of the well <strong>and</strong> cemented<br />
only in the last column of casing, with the rest of it left<br />
uncemented.<br />
<strong>The</strong> last method of reinforcement of the horizontal<br />
section of the well is cementing the liner in the casing<br />
within the reservoir zone followed by perforation<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
61
62<br />
of this section. In the case of uncemented<br />
liner, perforated liner is used<br />
or liner slotted on the surface before<br />
its installation. This type of liner can<br />
also be perforated after it is installed<br />
<strong>and</strong> cemented in a column of casing.<br />
Figure 3 shows a typical reinforcement<br />
of a horizontal well.<br />
Another positive aspect of using<br />
horizontal drilling is the potential of<br />
much better access to thin strata. In<br />
the traditional method (vertical well),<br />
the contact of the well with a thin<br />
stratum is limited to its thickness. In<br />
the case of horizontal drilling, however,<br />
the contact area of the well<br />
with the reservoir is much greater,<br />
which obviously improves the extraction<br />
potential. <strong>The</strong> hydraulic fracture<br />
treatment is performed against<br />
the elastic strength of the rock matrix.<br />
In order to create a fracture <strong>and</strong><br />
further extend it, the stress applied<br />
obviously has to exceed the strength<br />
of the rock.<br />
<strong>The</strong> hydraulic fracturing of reservoirs has been used<br />
for decades. Until recently, these operations were carried<br />
out in a conventional way. <strong>The</strong> discovery of shale<br />
resources, however, has changed the techniques <strong>and</strong><br />
technology used for fracture treatment.<br />
As a result of tests <strong>and</strong> experiments in shale reservoirs<br />
as well as laboratory experiments supported<br />
by theoretical analysis, fracturing technology, which<br />
uses fluids of very low viscosity of less than 10 cP, was<br />
developed. It is known as slickwater fracturing. This<br />
treatment fluid is water-based with a significantly reduced<br />
proportion (less than 1%) of natural or synthetic<br />
polymers. <strong>The</strong> additive is used to reduce the<br />
flow resistance within the casing as well as through<br />
the perforations <strong>and</strong> slots. Apart from reducing the<br />
polymer concentration <strong>and</strong> ab<strong>and</strong>oning the technology<br />
of cross-linking linear polymers, application<br />
of this technology involves pumping at high flow<br />
rates which may reach even 16 m 3 /min. This is due<br />
to the need to inject appropriate amounts of fluid<br />
into the formation, exceeding the pressure, which<br />
is sufficient for its fracturing <strong>and</strong> fracture propagation,<br />
with simultaneous high infiltration into the matrix<br />
<strong>and</strong> the system of natural micro-fractures. This<br />
type of treatment operations also requires a much<br />
lower concentration of proppant. Typical slickwater<br />
fracturing is performed at proppant concentrations<br />
ranging between 30 kg/m 3 <strong>and</strong> 120 kg/m 3 . <strong>The</strong> procedures<br />
which are considered as aggressive in this<br />
technology are characterised by proppant concen-<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
Fig. 3. Reinforcement of horizontal well with uncemented perforated liner<br />
trations reaching 360 kg/m 3 [5]. <strong>The</strong> characteristic<br />
points of this technology are<br />
• reduced level of damage of fractures <strong>and</strong> matrix<br />
due to reduced concentrations of the polymer;<br />
• large quantities of treatment fluid used for treatment<br />
operations;<br />
• relatively low cost;<br />
• necessity of pumping at very high flow rates;<br />
• good penetration into fracture in the stimulated<br />
horizon;<br />
• very complex geometry of the fractures;<br />
• possibility of reusing the treatment fluid multiple<br />
times;<br />
• high infiltration into matrix <strong>and</strong> micro-fractures;<br />
• limited potential of transporting proppant;<br />
• very small width of the created fractures;<br />
• use of small-sized proppants;<br />
• lack of possibility of using traditional models<br />
<strong>and</strong> simulators for designing fracture treatment<br />
operations;<br />
• fast closing of the fractures after completion of<br />
the fracture treatment;<br />
• lack of filter cake.<br />
<strong>The</strong> arguments presented above indicate that hydraulic<br />
fracture treatment in unconventional reservoirs<br />
is a difficult task. It is not possible to design the fracture<br />
treatment in a traditional way, because most of<br />
the traditional models <strong>and</strong> assumptions do not apply<br />
to this technology <strong>and</strong> to unconventional plays; thus<br />
the use of simulators for the design of treatment oper-
GAS: exploration, distribution, sales<br />
1500<br />
1000<br />
500<br />
0<br />
-500<br />
-1000<br />
-1500<br />
-2000<br />
-2500<br />
Observation borehole<br />
-3000<br />
-1000 -500 0 500 1000 1500 2000 2500 3000<br />
Fig. 4. Microseismic interpretation of the fracture geometry<br />
ations may give misleading results. In many cases, the<br />
design <strong>and</strong> preparation of operations in this technology<br />
require empirical experience, knowledge gained<br />
from observations <strong>and</strong> measurements taken during<br />
treatment operations, as well as from earlier obtained<br />
production results.<br />
As a result of fracturing of shale reservoirs, a complex<br />
system of fractures is formed which contrasts with<br />
the typical operation in conventional reservoirs where<br />
a fracture with two wings on both sides of the well<br />
are created. Currently, it is impossible to describe such<br />
a system with the existing models. Such models will<br />
have to be developed in the future as well as appropriate<br />
software for analysis <strong>and</strong> design of such treatment<br />
operations.<br />
Currently, all attention is focused on checking the<br />
data from treatment operations together with analysis<br />
in relation to their results. A new monitoring tool<br />
is microseismic mapping. To interpret the effectiveness<br />
<strong>and</strong> spatial extent of the treatment, an analysis of<br />
microseismic events recorded during hydrofracking is<br />
necessary. <strong>The</strong> analysis allows the seismic events to be<br />
mapped in time <strong>and</strong> space. Such mapping can form<br />
a basis for interpretation of the geometry of the created<br />
system of fractures. Experience gained from earlier<br />
analyses indicates that the system of fractures has a<br />
three-dimensional character. During the treatment operations,<br />
a great number of fractures occur which have<br />
small width <strong>and</strong> large extent. <strong>The</strong>se fractures form a<br />
network which enables contact with the natural microfissures<br />
(Fig. 4).<br />
•<br />
•<br />
Such a definition of fractures in<br />
shale reservoirs resulted in the necessity<br />
to introduce a new parameter<br />
not used in relation to fractures<br />
created by traditional methods in<br />
conventional reservoirs. <strong>The</strong> parameter<br />
describes the volume of<br />
reservoir covered by the process<br />
of stimulation, <strong>and</strong> is referred to as<br />
the reservoir stimulation volume<br />
(SRV) [3, 7]. <strong>The</strong>oretical <strong>and</strong> empirical<br />
efforts to define <strong>and</strong> describe<br />
the process of forming a volume of<br />
fractures shale reservoirs revealed<br />
that<br />
• slickwater fracturing in shales<br />
results in creating a system of<br />
fractures that covers a large volume<br />
of the fractured rock;<br />
• microseismic surveys carried out<br />
during fracture treatment operations<br />
are necessary in order to<br />
describe the geometry of the<br />
fracture system;<br />
the system of fractures has an area which is 10<br />
to 100 times larger than traditional fractures with<br />
two wings on each side of the well;<br />
contemporary models for the design of hydraulic<br />
fracturing are unsuitable for slickwater fracturing<br />
of shale reservoirs.<br />
Another issue which is very important for the efficiency<br />
of the operation is the transport of proppant.<br />
When a fluid with viscosity of less than 10 cP is used,<br />
transport of proppant in suspension is impossible. One<br />
of the available solutions is to use a proppant of the<br />
lowest possible density. Gravitational sedimentation<br />
can be partially reduced by reducing the particle size<br />
of proppant. <strong>The</strong> problem of transporting proppant by<br />
low-viscosity liquids which are injected at high rates<br />
into very narrow fractures has been repeatedly tested<br />
in laboratories. <strong>The</strong> results indicate that proppant<br />
pumped in such conditions is first deposited near the<br />
well, while the remaining amount slides onto the already<br />
settled proppant, <strong>and</strong> is transported by the fluid<br />
further inside the fractures.<br />
Thus, the transport of proppant is in contrast with<br />
the transport that takes place during traditional fracturing<br />
in which proppant is the first to reach the most<br />
remote parts of the fractures. This requires changes to<br />
be made in the strategy of injection. One of the major<br />
objectives of fracture treatment is to achieve high conductivity<br />
along the fractures near the wall of the well.<br />
Thus, in traditional fracture stimulation, the maximum<br />
concentrations of proppant <strong>and</strong> the largest grain sizes<br />
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are added during the last stage of injection, so that the<br />
largest grain sizes are placed near the inlet of the fractures.<br />
In order to achieve the same result in fracturing<br />
the unconventional reservoirs, the largest grain sizes<br />
<strong>and</strong> the largest concentrations of proppant should be<br />
used during the first stage of injection. Sometimes, the<br />
traditional injection process is also used.<br />
<strong>The</strong> fracture system produced in the process of hydraulic<br />
fracturing of unconventional reservoirs has a<br />
very small width. Because of this, proppant with grains<br />
of small or very small diameter has to be used. Additionally,<br />
due to low concentrations of proppant in<br />
the injected fluid, there is a problem of delivering adequate<br />
conductivity of the fractures. Thus, these fractures<br />
are probably several times smaller than the fractures<br />
in conventional reservoirs, although they will not<br />
be damaged by the remains of the polymer <strong>and</strong> the<br />
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Table 1. Schedule of fracture treatment operations in a shale reservoir<br />
Treatment fluid<br />
Proppant concentration<br />
[kg/m 3 ]<br />
Type of proppant<br />
Volume of fluid<br />
[m 3 ]<br />
Slickwater-pad 0 - 227<br />
Amount of proppant<br />
[kg]<br />
Slickwater 36 100-mesh s<strong>and</strong> 22 774<br />
Slickwater 60 100-mesh s<strong>and</strong> 22 1 290<br />
Slickwater 72 100-mesh s<strong>and</strong> 32 2 324<br />
Slickwater 84 100-mesh s<strong>and</strong> 32 2 711<br />
Slickwater 96 100-mesh s<strong>and</strong> 53 5 073<br />
Slickwater 108 100-mesh s<strong>and</strong> 76 8 154<br />
Slickwater 120 100-mesh s<strong>and</strong> 97 11 551<br />
Slickwater 132 100-mesh s<strong>and</strong> 140 18 437<br />
Slickwater 144 100-mesh s<strong>and</strong> 193 27 723<br />
Slickwater 156 100-mesh s<strong>and</strong> 193 30 034<br />
Slickwater 156 20/40-mesh s<strong>and</strong> 193 30 034<br />
Slickwater-flush 0 -<br />
Total 1 280 138 105<br />
filter cake. In the case of conventional reservoirs, the<br />
conductivity loss may even reach 95%. <strong>The</strong> fracture<br />
system created in an unconventional reservoir may be<br />
associated with a conductivity equal to that of severely<br />
damaged, high-conductivity fractures in a conventional<br />
reservoir.<br />
This method of stimulating unconventional reservoirs<br />
has also led to a significant development in the<br />
design of proppant materials.<br />
In order to improve the efficiency of injecting proppant<br />
into fractures <strong>and</strong> micro-fractures, new types of<br />
proppant materials have been introduced for commercial<br />
use. <strong>The</strong> first type consists of proppant materials<br />
with densities similar to the density of water<br />
(1.05 g/cm 3 ). <strong>The</strong>se materials are almost able to float<br />
in the treatment fluid, which allows the length of the<br />
fractures to be extended.
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Another new type is porous proppant materials<br />
which have lower densities <strong>and</strong> create additional voids<br />
for the gas flow.<br />
<strong>The</strong>rmoplastic materials which change their<br />
shape due to stress <strong>and</strong> temperature <strong>and</strong> thus are<br />
more resistant to compressive stresses form another<br />
new group of proppants. Selecting the proppant<br />
placement technique, type <strong>and</strong> concentration<br />
of proppant will always remain the domain of engineers<br />
who design fracture treatments. Until a perfect<br />
proppant is discovered, i.e. that which has the density<br />
of water, hardness of diamond <strong>and</strong> price of s<strong>and</strong>,<br />
both the technical <strong>and</strong> economic aspects of the operation<br />
will have to be taken into account [3].<br />
Apart from the modern technology of hydraulic<br />
fracturing performed in unconventional reservoirs,<br />
which is completely different from the traditional<br />
technology, great progress was made in the techniques<br />
of preparing a well for treatment operations.<br />
One such technique is offered by the modern equipment<br />
which allows the single-trip, multi-stimulation<br />
system (STMSS) to be used [1]. This system is mainly<br />
used for drilling horizontal uncased wells to access<br />
unconventional reservoirs which require multiple hydraulic<br />
fracture treatments. <strong>The</strong> equipment includes<br />
a liner which is fixed in the last column of vertical<br />
casing in the well. <strong>The</strong> use of such equipment means<br />
that it is not necessary to case the horizontal part of<br />
the well, cement it <strong>and</strong> perforate it for every treatment<br />
operation. <strong>The</strong> same applies to lowering <strong>and</strong><br />
fixing packers. Additionally, the drilling equipment<br />
can be moved to another location after the STMSS<br />
equipment is properly prepared <strong>and</strong> lowered into<br />
the well (including packers prepared for the treatment<br />
in each of the wells), located <strong>and</strong> fastened in<br />
the casing, while packers are fixed for treatment operation.<br />
All of the subsequent hydraulic fracturing<br />
operations are performed by appropriate control of<br />
the flow in the STMSS.<br />
This article presents the basic aspects of stimulating<br />
unconventional reservoirs. Such deposits require<br />
novel approaches <strong>and</strong> unconventional technology<br />
<strong>and</strong> techniques. An example of an extremely novel<br />
approach to hydraulic fracture treatment in shale<br />
reservoirs is the treatment operation carried out in<br />
the Codell Formation in the Colorado Basin. <strong>The</strong> best<br />
results of hydraulic fracturing in this formation were<br />
obtained by flowing the well about two months after<br />
the treatment operation! Hybrid treatment operations<br />
were also frequently done. After the initial<br />
stage of limited pad treatment, proppant injection<br />
was carried out in phases alternating with phases<br />
without proppant (known as sweep stages) to help<br />
transport the proppant injected earlier further into<br />
the fractures. Table 1 presents an example of a sched-<br />
ule of typical hydraulic fracturing carried out in shale<br />
reservoirs.<br />
To summarise, the following conclusions can be<br />
drawn from the presented aspects of hydraulic fracturing<br />
of unconventional reservoirs:<br />
• hydraulic fracturing which uses low-viscosity<br />
fluids is an effective method of stimulating unconventional<br />
reservoirs;<br />
• these treatment operations require large<br />
amounts of treatment fluid with proppant to be<br />
used as well as pumping at high flow rates;<br />
• microseismic mapping technique is the primary<br />
method of assessing the geometry of the fracture<br />
system;<br />
• during the design of treatment operations<br />
which are carried out with low-viscosity, water-based<br />
fluids in unconventional reservoirs,<br />
simulators for conventional reservoirs <strong>and</strong> techniques<br />
should not be used;<br />
• the method of transporting <strong>and</strong> placement of<br />
proppant within fractures in unconventional<br />
reservoirs is very different from the method<br />
used in conventional treatment operations;<br />
• the development of technology for stimulating<br />
unconventional reservoirs has led to the introduction<br />
of new types of unconventional proppant<br />
materials;<br />
• improvement of the treatment techniques in<br />
these types of reservoirs contributed to the<br />
development of new techniques <strong>and</strong> tools for<br />
hydraulic fracturing.<br />
Literature<br />
<strong>The</strong> author is a researcher at the Krosno branch of<br />
the Oil <strong>and</strong> <strong>Gas</strong> Institute<br />
1) Contreras J.D., Dust D.G., Harris T., Watson D.R. “High impact<br />
techniques <strong>and</strong> technology increase ultimate recovery in tight<br />
formation” SPE 115081; 2008.<br />
2) Cramer D.D. “Stimulating unconventional reservoirs: lesson learned,<br />
successful practices, areas for improvement” SPE 114172, 2008.<br />
3) McLennan J.D., Green S.J., Bai M., “Proppant placement during tight<br />
shale stimulation literature revive <strong>and</strong> speculation”, ARMA 08-355,<br />
2008.<br />
4) Paktinat J., Pinkhouse J.A., Johanson N., Williams C., Lash G.G.,<br />
Penny G.S., Goff D.A. “Case study: optimizing hydraulic fracturing<br />
performance in northeastern United States fractured shale formation”,<br />
SPE 104306, 2006.<br />
5) Palish T.T., Vincent M.C., H<strong>and</strong>ren P.J. “Slickwater fracturing – food for<br />
thought”, SPE 115766, 2008.<br />
6)<br />
Warpinsky N.R., Mayerhofer M.J., Vincent M.C., Ciopolla C.L., Lolon E.P.<br />
“Stimulating Unconventional Reservoirs: Matrix network growth while<br />
optimizing fracture conductivity”, SPE 114173, 2008.<br />
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Negative eff ects are also noticeable in the sudden<br />
increase in emissivity of economies of developing<br />
countries as well as the lack of absolute certainty<br />
about the causes <strong>and</strong> future impact of climatic<br />
changes. We cannot deny that the rule of caution is<br />
justifi ed here, however, we cannot disregard the evident<br />
increase in concentration of greenhouse gas in<br />
the atmosphere (Fig. 1).<br />
Climatologists are worried about the intensity of<br />
violent meteorological phenomena taking tragic toll<br />
<strong>and</strong> also the increase in average temperatures on the<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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<strong>The</strong> signi cance of inventories of methane emission from oil <strong>and</strong> gas extraction <strong>and</strong><br />
gas industry sector <strong>and</strong> the role of emission measurement in inventory accuracy.<br />
Greenhouse gas versus the Earth<br />
CO2 [ppm]<br />
JERZY RACHWALSKI<br />
Stopping the global warming seems to be one of the most important <strong>and</strong><br />
the most diffi cult tasks for modern civilization. It is the huge costs of greenhouse<br />
gas emission reduction in developed countries that are the disadvantage<br />
in realization of the task. <strong>The</strong> developed countries apparently lack<br />
social motivation for changing the production <strong>and</strong> consumption models to<br />
politically favourable <strong>and</strong> more economical use of resources <strong>and</strong> energy.<br />
360<br />
340<br />
320<br />
300<br />
280<br />
260<br />
Fig. 1. Increase in concentration of greenhouse gas in the atmosphere in the industrial era<br />
Earth which may result from the increase in concentration<br />
of greenhouse gas in the atmosphere. Due to this<br />
fact, the world summons all its strength to preventive<br />
<strong>and</strong> adaptation actions.<br />
”<strong>The</strong> United Nations Framework Convention on Climate<br />
Change” (UNFCCC) proposed in 1992 at the Earth<br />
Summit in Rio de Janeiro came into force on 21 March<br />
1994 after ratifi cation by 50 signatories who pledged<br />
to limit the greenhouse gas emission to the extent not<br />
threatening with dangerous anthropogenic climate<br />
changes of the planet. Since 1995 there are annual<br />
CH4 [ppb]<br />
1750<br />
1500<br />
1250<br />
1000<br />
750
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meetings of Conferences of the Parties (COP) whose<br />
aim is to assign tasks <strong>and</strong> monitor progress in activities<br />
aiming at stopping the global warming. During the<br />
COP-3 in 1997 the ”Kyoto Protocol” was adopted <strong>and</strong><br />
it imposed precise obligations on industrialized countries<br />
to reduce the emission. <strong>The</strong>y were obliged to reduce<br />
greenhouse gas emission in the years 2008-2012<br />
by at least 5% in comparison with the emission level<br />
from 1990. <strong>The</strong> protocol came into force in 2005 after<br />
ratification by 55 UNFCCC members (total emission in<br />
signatories’ countries constitutes 55% of global greenhouse<br />
gas emission).<br />
<strong>The</strong> organization which provides technical knowledge<br />
concerning climate changes <strong>and</strong> oversees national<br />
emission inventories is the Intergovernmental<br />
Panel on Climate Change (IPCC) which exists since<br />
1988. Its guidelines on inventories <strong>and</strong> term reports<br />
(Assessment Reports AR) are the basis for decisions<br />
concerning the activities to prevent climate changes.<br />
<strong>The</strong> fourth report (AR 4) published in 2007:<br />
states that the following global climate change,<br />
with probability of over 90%, might be attributed<br />
to anthropogenic greenhouse gas emission (the<br />
probability that it is caused by natural factors is<br />
estimated at about 5%),<br />
includes forecasts for the 21st •<br />
•<br />
century concerning<br />
the rise in temperature (from 1.8°C to 4.0°C, with<br />
possible changes from 1.1°C do 6.4°C), the rise of<br />
oceanic waters level (from 28 cm to 42 cm), the<br />
occurrence of heat wave <strong>and</strong> heavy rainfall (with<br />
probability of 90%), the rise of tropical cyclone<br />
intensity (with probability of over 66%).<br />
Rules of greenhouse gas emission<br />
inventory <strong>and</strong> its significance<br />
<strong>The</strong> basis for estimating the danger related to climate<br />
changes is reliable (with unified rules) greenhouse<br />
gas emission inventory. <strong>The</strong> currently binding<br />
rules of inventories are noted in “2006 IPCC Guidelines<br />
for National Greenhouse <strong>Gas</strong> Inventories” document<br />
which was preceded by a study published in 2002 entitled<br />
“Background Papers. IPCC Export Meetings on<br />
Good Practice Guidance <strong>and</strong> Uncertainty Management<br />
in National Greenhouse <strong>Gas</strong> Inventories”.<br />
According to these documents, the emission inventory<br />
for each segment might be conducted on<br />
three different levels varying in the extent of detail.<br />
<strong>The</strong> easiest approach consists in using an aggregated<br />
emission factor treated referred to the activity factor<br />
which characterizes the whole segment, for instance<br />
the scale of production, the number of systems in<br />
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a given segment. <strong>The</strong> most complicated approach<br />
consists in detailed inventory of sources <strong>and</strong> using<br />
emission factors which characterize particular sources.<br />
<strong>The</strong> factors are the most favourably determined<br />
as a result of measurement or they are taken from<br />
literature.<br />
<strong>The</strong>refore, the emission from a given segment of<br />
E industry or its part is counted as a total of emission<br />
from different types of sources. However, the emission<br />
from a given type of sources is the arithmetic product<br />
of the already set <strong>and</strong> specific factor of EFi emission<br />
<strong>and</strong> AFi activity factor.<br />
<strong>The</strong> documents enumerated above provide both<br />
the methodological rules <strong>and</strong> the emission factors<br />
which are aggregated <strong>and</strong> those which are separated<br />
to particular subsectors <strong>and</strong> sources. Worth emphasizing<br />
is the fact that the recommended emission factors,<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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Table 1. Model value of aggregated emission factors<br />
Origin of emission factors data Category of emission sources Value of emission factor<br />
Revised 1996 IPCC Guidelines<br />
for National Greenhouse <strong>Gas</strong><br />
Inventories<br />
IPCC/OECD/IEA Programme<br />
on National Greenhouse <strong>Gas</strong><br />
Inventories<br />
Segments of refining, transmission,<br />
storage <strong>and</strong> distribution of natural<br />
gas in Western Europe<br />
Segments of refining, transmission,<br />
storage <strong>and</strong> distribution of natural<br />
gas in USA <strong>and</strong> Canada<br />
Segments of refining, transmission,<br />
storage <strong>and</strong> distribution of natural<br />
gas in the former USSR <strong>and</strong> in<br />
Central <strong>and</strong> Eastern Europe<br />
Segments of refining, transmission,<br />
storage <strong>and</strong> distribution of natural<br />
gas in remaining countries of the<br />
world<br />
72 000 – 133 000 kg/PJ with reference<br />
to the amount of consumed<br />
gas<br />
57 000 – 118 000 kg/PJ with reference<br />
to the amount of consumed<br />
gas<br />
288 000 – 628 000 kg/PJ with reference<br />
to the amount of extracted<br />
gas<br />
118 000 kg/PJ with reference to<br />
the amount of consumed gas (in<br />
the case when emission is estimated<br />
to be small low)<br />
288 000 kg/PJ with reference to<br />
the amount of extracted gas (in<br />
the case when emission is estimated<br />
to be considerable)<br />
especially those aggregated (but not only), vary significantly,<br />
which is illustrated in tables 1 <strong>and</strong> 2. <strong>The</strong> difference<br />
is up to two orders of magnitude.<br />
Reliable (based on unified rules) national greenhouse<br />
gas inventories emission is, in the global scale,<br />
the basis for estimating the danger connected with<br />
climate changes, the results of taken actions <strong>and</strong> functioning<br />
of the so-called ”mitigation mechanisms” (”flexibility<br />
mechanisms”), such as emissions trading (ET),<br />
pro-ecological investments in developing countries,<br />
joint implementation, emission compensation resulting<br />
from the activation of CO2 absorption by biomass.<br />
Regardless of the role of emission inventory on international<br />
level, conclusions from the national inventory<br />
might also be significant for a particular country<br />
by constituting the basis for own internal policy which<br />
concerns greenhouse gas emission <strong>and</strong> might be<br />
more restrictive than the one resulting from international<br />
obligations.<br />
Independently of national inventories <strong>and</strong> supervision<br />
of greenhouse gas emission at the central level,
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Tables 2. Model emission factors for distribution mains<br />
Source Country or estimated range of emission Emission factor<br />
Report of Study Group 8.1 „Methane<br />
Emissions Caused by the <strong>Gas</strong><br />
Industry World – Wide” 21st World<br />
<strong>Gas</strong> Conference June 6-9, 2000, Nice,<br />
France<br />
Report of Study Group 8.1 „Methane<br />
Emissions Caused by the <strong>Gas</strong><br />
Industry World – Wide” 21st World<br />
<strong>Gas</strong> Conference June 6-9, 2000, Nice,<br />
France<br />
Canada<br />
USA<br />
the emission reduction policy is developed by companies<br />
in which greenhouse gas emissions constitute a<br />
significant economic aspect or reflect on the corporation<br />
image.<br />
In terms of economy, there is a significant difference<br />
between the costs of avoided emission units (investment<br />
<strong>and</strong> operational) <strong>and</strong> the costs connected<br />
with using the environment (emission charges) <strong>and</strong><br />
– sometimes difficult to estimate – the costs of sector<br />
activity expansion connected with resistance of<br />
the society which does not accept non-ecological<br />
solutions.<br />
Identification of the emission sources <strong>and</strong> causes<br />
<strong>and</strong> the estimation of its range in the following years<br />
<strong>and</strong> the list of avoided emissions might be regular elements<br />
of companies’ estimation by the society, owing<br />
to the currently practically common publications<br />
of environmental report about the company’s activity<br />
(Environmental Reports, Health Safety Environment<br />
(HSE) Reports, Sustainable Development Reports, Corporate<br />
Social Responsibility (CSR) Reports). <strong>The</strong>se re-<br />
12 000 m 3 /km<br />
distribution mains<br />
15 600/km<br />
distribution mains<br />
emission estimated to be low 100 m 3 /km<br />
emission estimated to be moderate 1 000 m 3 /km<br />
emission estimated to be considerable 10 000 m 3 /km<br />
emission estimated to be low 1 000 m 3 /station<br />
emission estimated to be moderate 5 000 m 3 /station<br />
emission estimated to be considerable 50 000 m 3 /station<br />
ports may also be a proof or evidence of companies’<br />
concern about the environment. An aspect of no small<br />
importance is also the care about the employees, especially<br />
when greenhouse gas emission might pose a<br />
threat to their health or life.<br />
Greenhouse gas emission<br />
in the oil <strong>and</strong> gas extraction<br />
<strong>and</strong> gas industry sector<br />
Oil <strong>and</strong> gas extraction <strong>and</strong> gas industry sector emits<br />
mainly methane which, along with carbon dioxide, is<br />
the second aggressive gas posing threats to the climate.<br />
Methane is the greenhouse gas of global-warming<br />
potential (GWP) about 21 times higher than carbon<br />
dioxide. Ecological damage caused by the emission of<br />
1 ton of methane is estimated to be 100-520 USD compared<br />
with 3.6 USD to 3.8 USD for CO2.<br />
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<strong>The</strong> remaining greenhouse gas in this sector is<br />
not emitted at all or is emitted in small amounts (carbon<br />
dioxide). <strong>The</strong> emission of carbon dioxide in small<br />
amounts may occur only in the case of combusting on<br />
a mass scale of natural gas accompanying petroleum;<br />
however, this occurs more <strong>and</strong> more rarely.<br />
IPCC attributes to natural gas fuel cycle from 9%<br />
to 15% of global anthropogenic methane emissions. It<br />
weakens the ecological argumentation in favour of the<br />
priority of using natural gas. Methane emissions constitute<br />
one of the essential environmental aspects in<br />
almost every link of natural gas fuel cycle.<br />
On that account the oil <strong>and</strong> gas sector should aspire<br />
to reduce methane emission but in order to bring<br />
this to that point, at first the emission sources ought<br />
to be identified <strong>and</strong> then their range estimated <strong>and</strong> at<br />
last the economical calculation of emission reduction<br />
costs must be carried out.<br />
History of methane emission<br />
inventory in Pol<strong>and</strong><br />
Methane emission inventory from the <strong>Polish</strong> gas<br />
industry has not been accomplished yet. <strong>The</strong> data<br />
reported to IPCC by the Ministry of Environment are<br />
based on the estimation carried out hastily in 1994 by<br />
a group of trade experts <strong>and</strong> experts from the Oil <strong>and</strong><br />
<strong>Gas</strong> Institute. Virtually, it was the only work in which<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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– taking into consideration the IPCC guidelines which<br />
were then in effect, the current (but not complete)<br />
data from 1994 about the system activity <strong>and</strong> on the<br />
basis of emission factors mostly taken from literature<br />
– the range of emission <strong>and</strong> greenhouse gas emission<br />
factors: methane, carbon dioxide <strong>and</strong> non-methane<br />
volatile organic compounds (NMVOC) were estimated<br />
for the year 1992 from the <strong>Polish</strong> sector of petroleum<br />
<strong>and</strong> natural gas output, from natural gas refining,<br />
from this gas’ transmission mains <strong>and</strong> from distribution<br />
mains.<br />
<strong>The</strong> collected data were used for calculating the<br />
total emission of 164 Gg methane (in which 7.4 Gg<br />
comes from oil <strong>and</strong> gas output <strong>and</strong> 156.2 Gg from refining<br />
process, transmission, storage <strong>and</strong> gas distribution)<br />
<strong>and</strong> the overall emission factor (0.0655 kg CH4/GJ<br />
in the output sector <strong>and</strong> 0.4515 kg CH4/GJ in the sectors<br />
of refining, transmission, storage <strong>and</strong> gas distribu-<br />
tion). <strong>The</strong> calculated total emission constituted about<br />
2.4% of annual gas consumption (345.99 PJ in 1992).<br />
This, even for that time, high value of emission was<br />
moved in national reports to the following years, although<br />
the group of experts estimating the 1992<br />
emission clearly expressed the high <strong>and</strong> impossible<br />
to estimate uncertainty of the result <strong>and</strong> pointed out<br />
its causes. <strong>The</strong> result of emission inventory from 1998<br />
based on these calculations was characterized two<br />
years later as:
•<br />
•<br />
•<br />
•<br />
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”complete estimation which took into consideration<br />
all possible sources”,<br />
”estimation of average credibility”,<br />
”estimation with subsector division used”,<br />
”estimation of 8.1% uncertainty”.<br />
Nonetheless, these estimations have not taken<br />
into account considerable changes that the gas industry<br />
system has undergone (coking gas withdrawal,<br />
cast-iron gas pipeline replacement, material structure<br />
change in distribution segment, changes in gas pipeline<br />
age structure, considerably higher number of Ist<br />
grade reduction station). <strong>The</strong> uncertainty of this estimation,<br />
taking into consideration all the changes that<br />
have taken place, certainly amounts to at least several<br />
dozen percent.<br />
<strong>The</strong> following years brought a positive change in<br />
the way the emission inventory was perceived by com-<br />
panies. Other subcategories of the oil <strong>and</strong> gas segment<br />
became interested in estimation of methane emission<br />
range from the scope of their action. And so in the<br />
years 2002/2004 in the Oil <strong>and</strong> <strong>Gas</strong> Institute methane<br />
emission inventory was carried out from the national<br />
transmission mains for the first time (commissioned by<br />
the <strong>Polish</strong> <strong>Petroleum</strong> <strong>and</strong> <strong>Gas</strong> Mining <strong>and</strong> later by the<br />
Gaz-System). <strong>The</strong> first stage of this undertaking was<br />
to estimate the emission from transmission system<br />
on the basis of the available emission factors. <strong>The</strong> un-<br />
dertaking was continued in order to verify the given<br />
results, on the basis of field measurements, emission<br />
for the system elements, especially gas filling stations,<br />
pumping stations, shut off <strong>and</strong> relief valve systems, <strong>and</strong><br />
gas pipelines to a small extent. Taking measurements<br />
<strong>and</strong> inventory verification led to achieving estimated<br />
emission value of 3.5 times lower. This value also raises<br />
doubts because the emission factor from high pressure<br />
gas pipelines has not been verified – it was based<br />
upon literature factors. <strong>The</strong> achieved results prove that<br />
using own emission factors denoted by measurements<br />
can lead to a considerable reduction of emission range<br />
in comparison with the results of calculations made on<br />
the basis of literature data. Verification of the data concerning<br />
emission from gas pipelines is undoubtedly<br />
necessary. This issue is very difficult but it is possible<br />
to execute <strong>and</strong> most probably it will lead to emission<br />
reduction of about 30%.<br />
In 2003 the national oil <strong>and</strong> gas mining company<br />
(OGEC) commissioned preliminary methane emission<br />
estimation on the basis of the literature factors to the<br />
Oil <strong>and</strong> <strong>Gas</strong> Institute <strong>and</strong> in 2007 they commissioned<br />
verification of volatile methane emission inventory<br />
made in 2003 on the basis of measurement data. Also<br />
in this case, grounding the inventory on own emission<br />
factors made on the basis of measurements brought<br />
a significant reduction of methane emission from the<br />
output sector.<br />
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At present the Oil <strong>and</strong> <strong>Gas</strong> Institute accomplishes<br />
the activity which aims at determining methane emission<br />
from distribution mains (the commission of PGNiG<br />
<strong>and</strong> gas industry companies). This activity, along with<br />
the preceding ones will allow to make the real estimation<br />
of methane emission from the whole natural gas<br />
segment in Pol<strong>and</strong>.<br />
Methods of emission measurement<br />
from the oil <strong>and</strong> gas system<br />
Currently, there are two advanced methods of leakage/emissivity<br />
estimations from elements of the oil<br />
<strong>and</strong> gas system in the world. <strong>The</strong>y involve:<br />
• the method of direct measurement of the<br />
emitted natural gas amount (Direct Flow<br />
Measurement);<br />
• instrumental methods;<br />
• a Bagging method);<br />
• a High Flow Sampler method;<br />
• a Pressure Decay method;<br />
• a marking gauge method;<br />
• a method of using diffusion chambers.<br />
<strong>The</strong>se methods (apart from the marking gauge<br />
method) are tested <strong>and</strong> used in the Oil <strong>and</strong> <strong>Gas</strong> Institute.<br />
For most of these procedures have been drawn<br />
up to determine uncertainty of measurements. Usually,<br />
the uncertainty of these methods is quite small in comparison<br />
with the uncertainty of the selection of representative<br />
samples of the examined system elements.<br />
Errors in the inventory<br />
<strong>The</strong> errors made during the inventory usually result<br />
from the accepted estimation method, i.e. it depends<br />
on whether the method is based on the estimation using<br />
the factors available in literature or factors based<br />
on own emission measurements. In the first case, a<br />
considerable mistake can be made (confirmed by the<br />
results of the inventory made in the Oil <strong>and</strong> <strong>Gas</strong> Institute).<br />
In the other case, essential is the selection of the<br />
representative sample of the examined elements.<br />
In the case of the oil <strong>and</strong> gas system, the situation<br />
is sometimes complicated because the elements<br />
are numerous <strong>and</strong> technologically <strong>and</strong> technically<br />
diversified.<br />
<strong>The</strong> omission of considerable errors requires experience<br />
in both the emission inventory <strong>and</strong> the interpretation<br />
of measurement results.<br />
Undoubtedly, the avoidance of even several hundred<br />
percent of load (bias) on the inventory result is<br />
possible when the result is based on own measurements<br />
for the national system because measurement<br />
methods are precise enough <strong>and</strong> the only problem<br />
concerns the selection of a representative sample for<br />
examination, which requires profound knowledge of<br />
the system.<br />
Summary <strong>and</strong> conclusions<br />
1. Premises indicating the greenhouse gas emission<br />
as a probable perpetrator of significant climate changes<br />
(climate warming) are very real.<br />
2. Keeping in mind the caution rule, observation<br />
of greenhouse gas concentration changes should be<br />
carried out an in the atmosphere <strong>and</strong> also the range<br />
of gas emission in particular sectors of anthropogenic<br />
activity.<br />
3. <strong>The</strong> oil <strong>and</strong> gas sector is the source of mainly<br />
methane emission, the gas of greenhouse gas potential<br />
exceeding that of carbon dioxide several times. This<br />
is the reason why emission from these sector should be<br />
carefully examined, especially its part (emission range)<br />
in the greenhouse effect <strong>and</strong> the opportunity (on the<br />
basis of inventory results <strong>and</strong> technological <strong>and</strong> economical<br />
analysis) of emission reduction.<br />
4. <strong>The</strong> experience of the Oil <strong>and</strong> <strong>Gas</strong> Institute shows<br />
that there is an indicated inventory method based on<br />
emission factors denoted in the country because relying<br />
on those recommended or found in the literature<br />
may lead to making errors.<br />
5. <strong>The</strong>re are many available measuring methods of<br />
relatively low uncertainty of results, even though there<br />
is still the issue of representative sample selection for<br />
examination.<br />
6. If the programme of emission inventory from<br />
distribution mains comes into being in Pol<strong>and</strong>, it has<br />
to be assumed that the programme of emission estimation<br />
from the national system of natural gas will be<br />
realized.<br />
7. Achieving this goal does not mean that continuation<br />
of the inventory <strong>and</strong> measurements programme<br />
should be ab<strong>and</strong>oned because the system is dynamic<br />
<strong>and</strong> the introduced technologies <strong>and</strong> techniques can<br />
contribute substantially to emission reduction from<br />
this sector.<br />
<strong>The</strong> author is the research worker at the Oil <strong>and</strong><br />
<strong>Gas</strong> Institute in Cracow<br />
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<strong>The</strong> hubs are discussed mostly in the context of<br />
road, air or railway transport, while they are also<br />
present in the gas market where they function as a<br />
junction for wholesale turnover of gas within one<br />
transmission system. <strong>The</strong> diff erence between gas <strong>and</strong><br />
transport hubs results from the properties of the object<br />
of transaction, i.e. gas, <strong>and</strong> infrastructural <strong>and</strong> regulatory<br />
conditions of the gas sector.<br />
Omne principium diffi cile est – which<br />
means – each beginning is diffi cult<br />
<strong>Gas</strong> hubs developed together with the evolution<br />
of gas markets, which from monopolistic structures<br />
regulated by the interest of a single, integrated energy<br />
enterprise gradually became dependent on free market<br />
mechanisms. Capital-intensive character of the investment<br />
<strong>and</strong> benefi ts resulting from the scale of the<br />
gas sector business had a positive impact on the rise<br />
of large corporations, which – in order to guarantee<br />
stability of supplies <strong>and</strong> prices of the fuel – concluded<br />
long-term contracts. Where only one company existed,<br />
with the function of both gas producer/importer <strong>and</strong><br />
distributor – simultaneously holding contracts concluded<br />
for many years to come – there was no need<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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<strong>Gas</strong> Infrastructure<br />
Will gas hubs become ‘trendy’ in<br />
Pol<strong>and</strong> too?<br />
IWETA GDALA, MATEUSZ KONIECZNY,<br />
<strong>Gas</strong> hubs are elements of gas transmission infrastructure where<br />
they act as a catalyst in purchase <strong>and</strong> sale transactions, supporting<br />
the function of balancing the market. <strong>The</strong>ir appearance <strong>and</strong><br />
development is connected directly with liberalization in the sector,<br />
that is why they are seen as synonym of free market.<br />
to make short-term commercial transactions which<br />
might be facilitated by the presence of hubs. Only the<br />
appearance of a larger number of entities interested<br />
in purchase or sale of the fuel might spark off the dem<strong>and</strong><br />
for st<strong>and</strong>ardized platforms of commercial exchange<br />
<strong>and</strong> transaction related services, such as providing<br />
information concerning commercial partners,<br />
registering the changes in gas title transfer or balancing<br />
the items.<br />
In order that monopolized <strong>and</strong> regulated gas market<br />
could start its way to liberalization, it was essential<br />
to ensure the support <strong>and</strong> determination of the regulator<br />
who dem<strong>and</strong>ed market-oriented conduct from<br />
the market participants. <strong>The</strong> regulator’s tools were e.g.<br />
laws gradually revoking the regulation of gas prices,<br />
regulations which guarantee the access of any third<br />
party to the transmission <strong>and</strong> distribution network,<br />
privatization of national energy companies <strong>and</strong> gas release<br />
programmes.<br />
Infrastructure comes fi rst<br />
Initiated by the regulator liberalization in the gas<br />
sector created the basis for commercial exchange, however,<br />
the transactions would be practically impossible<br />
without appropriate infrastructure. It is just the well-
GAS: exploration, distribution, sales<br />
G a s re l e a s e p rogramme<br />
<strong>The</strong> goal of the gas release programme is to<br />
make the fuel available for wholesale turnover by<br />
imposing on the dominant subject the duty to resale<br />
specific amounts of gas to its competitors. <strong>The</strong><br />
resale may take the form of auctions or bilateral<br />
agreements.<br />
An example of a country which implemented<br />
the gas release programme in the years 2006-<br />
2011 is Denmark. <strong>The</strong> obligation to implement the<br />
programme was imposed by the European Commission<br />
on the Danish company DONG Energy<br />
– a merger of six companies – in order to maintain<br />
competition in the market after the fusion had<br />
been complete.<br />
developed infrastructural environment which enables<br />
easier access for the new entities to the network, <strong>and</strong><br />
also diversity of sources of supplies, elasticity of transmission<br />
or access to the reserves that conditioned the<br />
effectiveness of implementing the principles of free<br />
market in the gas sector <strong>and</strong> facilitated construction<br />
of hubs.<br />
<strong>The</strong> way that the development of gas infrastructure<br />
contributed to creating the gas hub can be<br />
well illustrated by the example of the Belgian city of<br />
Zeebrugge.<br />
Zeebrugge is a port on the North Sea, located in<br />
northern Belgium. This port became significant as an<br />
essential element of the Belgian gas infrastructure in<br />
LNG<br />
Great Wielka<br />
Britain<br />
Zeebrugge<br />
Norwegia Norway<br />
Germany<br />
Russia Rosja<br />
<strong>The</strong> amount of gas offered as part of the programme<br />
corresponded to about 10% of annual<br />
volume of the Danish market (4.9 TWh). <strong>The</strong> delivery<br />
site was the virtual hub – <strong>Gas</strong> Transfer Facility,<br />
operated by the Danish transmission network operator<br />
Energinet.dk. DONG Energy supplies to the<br />
GTF hub were realized as swaps – the gas offered<br />
to gas trading companies in the Danish market was<br />
then collected by DONG in these companies` home<br />
markets (NBP, Zeebrugge, TTF, Net Connect Germany,<br />
GPL-VP). In this way, the gas release programme<br />
had an impact on several markets simultaneously:<br />
the one in Denmark <strong>and</strong> the home markets of the<br />
companies participating in the exchange.<br />
1987, when LNG regasification terminal was built there.<br />
Its goal was, in the first place, to enable gas supplies<br />
from the Algerian deposit Hassi R’Mel, but also to allow<br />
elasticity <strong>and</strong> potential access to gas sources situated<br />
in remote world markets. Two years later, the construction<br />
of then the longest <strong>and</strong> largest offshore gas pipeline<br />
in the world began (814 km, 15 bn m³) – Zeepipe,<br />
connecting the Zeebrugge port with the Norwegian<br />
deposits Seljpner <strong>and</strong> Troll. <strong>The</strong> Zeepipe was started in<br />
1993. In the same year another connection was made<br />
between the Belgian <strong>and</strong> Luxembourgish transmission<br />
pipelines.<br />
In 1995 the most important – for the future gas<br />
hub – infrastructural project began: construction of a<br />
Wielka Great<br />
Britain<br />
Zeebrugge<br />
France Francja<br />
Netherl<strong>and</strong>s<br />
Germany<br />
Fig. 1. Directions of gas supplies <strong>and</strong> distribution from the Zeebrugge hub. Source: Own compilation based on www.huberator.com<br />
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Fig. 2. Infrastructure of the Zeebrugge hub. Source: Fluxys<br />
two-way connection with Great Britain (Interconnector).<br />
<strong>The</strong> main task of the project was to link Bacton in<br />
Engl<strong>and</strong> with the complex in Zeebrugge, which was<br />
supposed to enable transmission of surplus supplies<br />
of the British gas to the European continent, but it also<br />
ensured access for the European producers to the market<br />
in Great Britain. Additionally, a part of the Interconnector<br />
project was the construction of a gas pipeline<br />
from Zeebrugge to Germany, which in turn resulted in<br />
the access not only to the German pipeline, but also to<br />
NBP – National Balancing Point(GB)<br />
ZEE – Zeebrugge (BE)<br />
TTF – Ti T tle Tr T ansfer Facility (NL)<br />
PEG – Point d’Echange de <strong>Gas</strong> (FR)<br />
NCG – NetConnect Germany (DE)<br />
GSP – <strong>Gas</strong>pool (DE)<br />
GTF – <strong>Gas</strong> Tr T ansfer Facility (DK)<br />
NPTF – Nord Pool Tr T ansfer Facility (DK)<br />
CEGH – Central European <strong>Gas</strong> Hub (<br />
PSV – Punto di Scambio Virtuale (IT) T) T<br />
CDG – Centro de Gravedad (ES)<br />
Fig. 3. <strong>Gas</strong> hubs in Europe. Source: Own compilation<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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the Central-Eastern European markets. Both connections<br />
(with Great Britain <strong>and</strong> Germany) were initiated<br />
in 1998.<br />
Interconnector contributed directly to creating the<br />
gas hub, as it enabled arbitration transactions based<br />
on diff erences in gas prices between Great Britain <strong>and</strong><br />
continental Europe. Increased commercial exchange<br />
brought about higher dem<strong>and</strong> for services of the entity<br />
which would enhance interaction between the participants<br />
in the market. To meet the dem<strong>and</strong>, Distrigaz,<br />
then the owner <strong>and</strong> operator of the Belgian transmission<br />
pipeline, established the Huberatorm company<br />
– as operator of the gas hub in Zeebrugge whose task<br />
was to supervise commercial transactions conducted<br />
in the port.<br />
Types of hubs<br />
<strong>The</strong> Zeebrugge hub is a physical hub, i.e. a real<br />
point in the Belgian transmission network located at<br />
the junction of several gas transmission routes. Apart<br />
from physical there are also virtual hubs which cover<br />
the whole area of gas pipeline system within a single<br />
balancing market. As a consequence, the virtual<br />
hubs are usually characterized by a greater number<br />
of entry <strong>and</strong> exit points <strong>and</strong> higher fl uidity than<br />
physical hubs.
GAS: exploration, distribution, sales<br />
16<br />
14<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2<br />
0<br />
Most hubs in Europe have virtual character. <strong>The</strong><br />
best developed European gas hub is the virtual National<br />
Balancing Point (NBP) in Great Britain. Unlike<br />
in the case of Zeebrugge, the establishment of NBP<br />
(though it could not have been created without welldeveloped<br />
gas infrastructure) was a direct consequence<br />
of adopted legal regulations. In 1995 the <strong>Gas</strong><br />
Act was passed which contained a schedule of full liberalization<br />
of the gas market <strong>and</strong> established a new licensing<br />
system for the market participants. Based on<br />
the <strong>Gas</strong> Act, the Network Code was introduced – an<br />
ZEE<br />
CEGH<br />
TTF<br />
PSV<br />
NCG (EGT)<br />
GSP<br />
PEG<br />
NBP<br />
2007 2008 2009<br />
Fig. 4. Fluidity in European hubs measured with churn ratio. Source: Own compilation based on “<strong>Gas</strong> Matters”, IHS-CERA, IEA,<br />
M. Kanai, after: Dr A. Konoplyanik, European <strong>Gas</strong> <strong>Market</strong>s Summit, London, 15-16.02.2011<br />
Volume [BCM/year]<br />
1200<br />
1000<br />
800<br />
600<br />
400<br />
200<br />
0<br />
Fluidity measured<br />
with churn ratio in<br />
Henry Hub in the<br />
USA: 377 (2009)<br />
2003 2004 2005 2006 2007 2008 2009<br />
TTF Zeebrugge NCG PEG CEGH PSV <strong>Gas</strong>pool NBP<br />
Fig. 5. Volume of transactions in European hubs – NBP against continental hubs [bn m 3 /annually]. Source: EIA, National Grid <strong>Gas</strong>, after:<br />
<strong>The</strong> Outlook for Traded <strong>Gas</strong> <strong>Market</strong>s in Europe, <strong>Gas</strong> Trading & Contracting Day (EFET), <strong>Gas</strong>tech 2011, Andy Williamson, Gazprom<br />
official document which established principles <strong>and</strong><br />
procedures for a third party access to the gas pipeline<br />
system <strong>and</strong> made twenty-four hour balancing obligatory.<br />
It is just balancing of the transmission system<br />
that became – apart from its transactional function –<br />
the basic goal of the virtual point. Each entity which<br />
ordered transmission services was obliged to submit<br />
daily nominations to the National Grid <strong>Gas</strong> as operator<br />
of the transmission system <strong>and</strong> administrator of NBP,<br />
<strong>and</strong> all transactions began to be mediated through the<br />
hub. <strong>The</strong> National Grid <strong>Gas</strong> was responsible for correct-<br />
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ing the upset balance which followed automatically<br />
at the end of the day, after the system marginal price,<br />
coming close to the prices in the cash market.<br />
Similarly as in the case of the Zeebrugge hub, the<br />
significance <strong>and</strong> fluidity of the National Balancing<br />
Point increased with the development of infrastructure:<br />
construction of the Interconnector pipeline to<br />
join Belgium (1998), the Balgz<strong>and</strong>-Bacton Line connection<br />
(BBL) with the Netherl<strong>and</strong>s (2006), <strong>and</strong> also<br />
commissioning of LNG regasification terminals (2005,<br />
2009) <strong>and</strong> Langeled pipeline from the Norwegian deposits.<br />
<strong>The</strong> number of participants on the dem<strong>and</strong><br />
side rose also due to construction of gas power stations<br />
<strong>and</strong> engagement of financial institutions in the<br />
gas trade.<br />
At present, NBP is the best fluidity hub in Europe.<br />
<strong>The</strong> volumes of gas traded in the British hub exceed<br />
several times those in continental hubs – similarly<br />
as fluidity, measured with the churn ratio, i.e. the relation<br />
of transactional volumes to volumes resulting<br />
in physical supplies. It should be noted that the<br />
fluidity of the European hubs (including NBP) is still<br />
definitely lower than the one in North America (e.g.<br />
Henry Hub in the USA).<br />
Does the future depend on hubs?<br />
<strong>The</strong> history of gas hubs is relatively short. <strong>The</strong> oldest<br />
hub in Europe, which has already been operating<br />
for 15 years, is the National Balancing Point. Most<br />
European hubs appeared after the year 2000 – partly<br />
also due to the efforts made by the EU which aimed<br />
at integration <strong>and</strong> liberalization of the European gas<br />
sector by means of three gas directives issued in the<br />
years: 1998, 2003 <strong>and</strong> 2009.<br />
<strong>The</strong> recent years brought considerable growth<br />
in transactional activities in the European hubs.<br />
Both physical <strong>and</strong> virtual turnover volumes have increased<br />
by several dozen per cent annually. In 2009<br />
the transactions in European hubs recorded 56%<br />
growth, reaching the level of 292 bn m³, while the<br />
volume of physical transactions is estimated at over<br />
100 bn m³, which amounts to almost a quarter of the<br />
dem<strong>and</strong> for gas in Europe (source: International Energy<br />
Agency).<br />
<strong>Gas</strong> hubs are dynamically developing in Germany<br />
where integration of local markets (diminishing the<br />
number of balancing markets) <strong>and</strong> a great potential<br />
of the dem<strong>and</strong> favour reinforcing the position of the<br />
centers. <strong>The</strong> tendency that can now be observed in<br />
the German market in the micro scale is the goal of<br />
the European Commission – to achieve the same in<br />
the all-European scale. Though the most recent en-
GAS: exploration, distribution, sales<br />
ergy package does not define the gas market model<br />
directly, it recommends the introduction of several<br />
solutions which provide its indirect description: a tariff<br />
model based on entry/exit system, TPA principle,<br />
close cooperation between operators of transmission<br />
systems, etc. According to the European Regulators`<br />
Group for Electricity <strong>and</strong> <strong>Gas</strong> (ERGEG), the gas<br />
market in Europe should be a collection of entry <strong>and</strong><br />
exit areas, with own virtual hubs connecting pipelines<br />
of capacity sold as a joint product of two systems,<br />
allocated in auctions. In so far as the European<br />
gas market model is still the subject of debates<br />
<strong>and</strong> initiatives in many institutions, the significance<br />
of the gas hubs is undeniable, so more <strong>and</strong> more EU<br />
countries aim at developing <strong>and</strong> reinforcing the position<br />
of virtual turnover points.<br />
And what about Pol<strong>and</strong>?<br />
Hub A<br />
Hub C<br />
In Pol<strong>and</strong>, as in other Central-Eastern European<br />
countries, gas hubs are absent. An exception is<br />
the physical hub in Baumgarten, in Austria (CEGH).<br />
Such a situation results from the history of the region<br />
strongly dependent on the Russian gas, with<br />
linear one-way infrastructure running from the East<br />
to the West <strong>and</strong> lacking many vertical (North-South)<br />
connections. Unfavourable factors for the newly developed<br />
gas hubs are also slowly progressing liberalization<br />
processes limited by poorly developed<br />
infrastructure, domination of old, conservative enterprises<br />
<strong>and</strong> no access to diversified gas sources (mostly<br />
Russian gas is used). <strong>The</strong> change of the present situation<br />
requires capital-intensive <strong>and</strong> long-st<strong>and</strong>ing<br />
Hub B<br />
Interconnectors<br />
Hub D<br />
Fig. 6. A model of gas market in Europe. Source: XVII Summit of European Energy Regulators in Madrid (January 2010),<br />
after: Dr A. Konoplyanik, European <strong>Gas</strong> <strong>Market</strong>s Summit, London, 15-16.02.2011<br />
infrastructural investments which will enable larger<br />
number of entities to join the market, which in turn<br />
will create dem<strong>and</strong> for services of the hub operator.<br />
Pol<strong>and</strong>, like other EU countries, is obliged to ensure<br />
permanent fluidity “in both directions at all crossborder<br />
inter-system connections between the Member<br />
States as soon as possible <strong>and</strong> no later than on<br />
3 December 2013.” (Directive of the European Parliament<br />
<strong>and</strong> Council no. 994/2010 of 20 October 2010<br />
concerning the measures to ensure security of natural<br />
gas supplies). At the same time in Swinoujscie<br />
an LNG regasification terminal is being developed<br />
which will help Pol<strong>and</strong> to access new gas sources.<br />
What is more, new transactional possibilities may be<br />
created if the Yamal gas pipeline is made available to<br />
new entities <strong>and</strong> due to the option of virtual reverse.<br />
<strong>The</strong> aspiration to independence of the storage system<br />
operator <strong>and</strong> other EU solutions which should<br />
be adapted to the <strong>Polish</strong> law will create favourable<br />
conditions for opening the gas sector in Pol<strong>and</strong>.<br />
All the infrastructural, market <strong>and</strong> regulatory<br />
changes will create dem<strong>and</strong> for services rendered by<br />
the gas hub, <strong>and</strong> together with the rising dem<strong>and</strong>,<br />
the introduction of virtual point of gas turnover in<br />
Pol<strong>and</strong> may become reality, which will have a positive<br />
effect on the gas market operations: increased<br />
transparency, lower costs of transactions, higher fluidity,<br />
minimal risk of upset balancing <strong>and</strong> introduction<br />
of competitive market price mechanisms.<br />
Iweta Gdala is the Manager in the Business<br />
Advisory Department at PwC Pol<strong>and</strong><br />
Mateusz Konieczny is the Senior Consultant in the<br />
Business Advisory Department at PwC Pol<strong>and</strong><br />
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Due to great dem<strong>and</strong> in Pol<strong>and</strong>, most of the<br />
LPG comes from import. <strong>The</strong> chain of logistics<br />
is therefore exceptionally extended. <strong>The</strong> fuel which<br />
reaches the end user at the filling station, i.e. which<br />
is pumped into a vehicle tank, should be good quality,<br />
meeting the requirements of a relevant specification<br />
<strong>and</strong> with no adverse action on an injection system<br />
of an engine <strong>and</strong> on the natural environment. It<br />
would seem that when the fuel is distributed from<br />
pressure tanks <strong>and</strong> pumped to the vehicle under<br />
pressure, it is less polluted than the petrol or diesel<br />
oil in the distribution chain. However, there are two<br />
reasons why it is not:<br />
• lack of complex procedures for fuel protection<br />
against pollution in the distribution chain or for<br />
its purification.<br />
• narrow range of obligatory quality requirements,<br />
which renders possible the presence of<br />
batches of fuel in the market which may potentially<br />
have negative effect on the engine of the<br />
refueled vehicle.<br />
Pol<strong>and</strong> is one of the three countries in the world<br />
which have the largest number of vehicles propelled<br />
with the LPG fuel (consecutively: South Korea,<br />
Turkey, Pol<strong>and</strong>). Over 2.3 million cars fueled with<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
Me<strong>and</strong>ers of the LPG logistics chain <strong>and</strong> their in uence on fuel quality<br />
LPG under close scrutiny<br />
DR INŻ. BEATA ALTKORN<br />
LPG (Liquefi ed <strong>Petroleum</strong> <strong>Gas</strong>) is the term for liquefi ed fraction of hydrocarbons<br />
C3-C4 used exclusively as fuel for engines of vehicles (including<br />
forklifts <strong>and</strong> cranes). It does not cover the sector of similar fuel used<br />
chiefl y for heating <strong>and</strong> municipal purposes, even though frequently<br />
the term ‘LPG’ extends erroneously to the whole C3-C4 fraction, regardless<br />
of the target application. LPG is ecological engine fuel obtained from<br />
diff erent natural resources <strong>and</strong> it is the result of various processes.<br />
LPG 1 move on the <strong>Polish</strong> roads, which proves that<br />
this fuel is very popular. As the offer of car manufacturers<br />
starts to include also vehicles with a factory<br />
mounted LPG installation, it can be anticipated that<br />
this fuel will still enjoy a rising popularity.<br />
Even though LPG is associated as one originating<br />
from oil processing, in fact about 60% of LPG in<br />
the market originates from natural gas <strong>and</strong> only 40%<br />
from oil processing (Table 1).<br />
Regardless of the origin specification of the<br />
LPG (engine fuel), in the domestic (<strong>and</strong> European)<br />
market it is denoted by st<strong>and</strong>ard PN-EN 589. This<br />
st<strong>and</strong>ard does not determine the chemical content<br />
of LPG but it comprises requirements in respect<br />
of fuel parameters resulting from its content. Table<br />
2 presents the requirements which refer to fuel<br />
impurities.<br />
This specification does not take into consideration<br />
the possibility of appearance of other chemical<br />
impurities in the LPG. However, it is known from<br />
experience that there are many kinds of contamination<br />
which may be deteriorating the LPG quality.<br />
<strong>The</strong> reason for their appearance may be contamina-<br />
1 According to the <strong>Polish</strong> LPG Association – Annual Report 2010, Warsaw<br />
2011.
natural gas<br />
crude oil<br />
GAS: exploration, distribution, sales<br />
Table 1.<br />
<strong>The</strong> origin of C3-C4 fractions<br />
used for LPG production<br />
Resources Origin<br />
condensate obtained from natural<br />
gas processing<br />
condensate from gas transmission<br />
pipelines<br />
fraction obtained due to crude oil<br />
stabilization to prepare it for transport<br />
by tankers or transmission by<br />
pipelines<br />
obtained in primary crude oil<br />
processing, i.e. atmospheric<br />
distillation<br />
obtained as by-product in about a<br />
dozen different refinery processes<br />
tion of the C3-C4 gas stream with undesirable chemical<br />
components originating from natural resources,<br />
production of the stream <strong>and</strong> also breakdowns<br />
in purification installations (or lack of them) <strong>and</strong><br />
– chiefly – contamination in the LPG distribution<br />
chain. <strong>The</strong> st<strong>and</strong>ard PN-EN 589 assumes that a producer<br />
has made all possible efforts for the LPG to<br />
leave the production facility without basic impurities<br />
other than the ones mentioned in the st<strong>and</strong>ard<br />
<strong>and</strong> that those mentioned conform to the specification<br />
requirements. <strong>The</strong>y do not differ in this respect<br />
from st<strong>and</strong>ard specifications for petrol <strong>and</strong> diesel<br />
oil. For each fuel type there may be two kinds of<br />
situation:<br />
• the fuel does not fulfill qualitative requirements<br />
but includes no additional impurities – it is simply<br />
poor quality fuel. Such a case is easy to diagnose<br />
at each branch analytical laboratory;<br />
• the fuel fulfills qualitative requirements but<br />
includes chemical or other impurities – in that<br />
case, even though the specification requirements<br />
are fulfilled, the fuel is destructive to<br />
the engine <strong>and</strong> fuel supply system. Such a<br />
case is difficult to diagnose quickly at an analytical<br />
laboratory. <strong>The</strong> identification of impurities<br />
causing negative effect on the fuel<br />
Table 2. Requirements of the European<br />
Specification LPG EN<br />
589: 2008 referring to potential<br />
chemical impurities<br />
Qualitative parameter Unit<br />
Total content of dienes (including<br />
1.3 butadiene)<br />
Range<br />
min. max<br />
% mole -- 0.5<br />
Hydrogen sulfide -- none<br />
Total content of sulfur (after<br />
introduction of odoriferous<br />
substance)<br />
Residues after evaporation (this<br />
batch of impurities comprises<br />
oil impurities <strong>and</strong> plasticizers for<br />
plastic)<br />
Water content --<br />
mg/kg -- 50<br />
mg/kg -- 100<br />
Lack of free<br />
water in<br />
temperature<br />
0°C<br />
requires additional tests not included in the<br />
specification <strong>and</strong> vast knowledge concerning<br />
specificity of this fuel, its production process<br />
<strong>and</strong> specificity of the logistics chain.<br />
In case of ‘classic’ liquid fuels the refinery industry<br />
<strong>and</strong> st<strong>and</strong>ardizing organizations finally achieved<br />
elaboration of complex distribution procedures preventing<br />
the contamination of fuels in the logistics<br />
chain. <strong>The</strong> LPG fuel is in this respect slightly ‘brushed<br />
off’, which does not mean though that appearing<br />
problems are not similar. Meanwhile, in many questions<br />
some of the operators in the domestic LPG<br />
market follow an old saying: if a problem is not spoken<br />
of it means it does not exist.<br />
Most generally, the LPG impurities can be divided<br />
into four groups in respect of the way of their<br />
formation:<br />
I. contamination with undesirable chemical components<br />
originating from production of C3-C4<br />
gas stream, especially the part which is produced<br />
at oil refineries (they should be eliminated<br />
during LPG production process);<br />
II. contamination created in the result of incorrect<br />
progress of impurity cleaning process of the<br />
LPG stream or lack of this process;<br />
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Water<br />
III.<br />
IV.<br />
contamination created in the result of breakdowns<br />
(such LPG batches should not be directed<br />
to distribution);<br />
contamination created within the LPG distribution<br />
chain.<br />
A great variety of potential LPG impurities is due to<br />
the fact that most of the fuel originates from import.<br />
<strong>The</strong> <strong>Polish</strong> LPG Association reports that 86% of C3-C4<br />
fraction consumed in Pol<strong>and</strong> originates from abroad<br />
(there is no estimation how much of it is the engine<br />
fuel though). Exp<strong>and</strong>ed import (both by sea <strong>and</strong> l<strong>and</strong>)<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
Table 3.<br />
<strong>The</strong> most common impurities in the LPG <strong>and</strong> problems that they cause<br />
Impurity in LPG Caused problem<br />
Residue after evaporation – it consists of plasticizers extracted<br />
by the LPG from plastic elements of distribution<br />
chain, mineral oil from LPG pumps, oil carriers of corrosion<br />
inhibitors applied in the LPG.<br />
Solid impurities:<br />
Air <strong>and</strong> nitrogen<br />
Ammonia<br />
High content of sulfur <strong>and</strong>/or hydrogen sulfide<br />
Organic fluorides<br />
Chlorine<br />
Content of unsaturated hydrocarbons: content of propylene,<br />
dienes, presence of trienes<br />
It leads to corrosive processes on inner surfaces of steel<br />
storage tanks <strong>and</strong> in system pipelines made from carbon<br />
steel plates. <strong>The</strong> corrosion then causes disappearance of<br />
the LPG scent <strong>and</strong> in this way increases the hazard of ignoring<br />
leakage in engine fueling system. Rust flakes can block<br />
small valves. During frost <strong>and</strong> operation of decreasing pressure,<br />
water may freeze. Ice may weaken or damage valves,<br />
pumps, piping <strong>and</strong> adjustment systems.<br />
<strong>The</strong>y generate problems in all operations with LPG <strong>and</strong><br />
with emission from car engines for their users. May induce<br />
emission of carbon monoxide. <strong>The</strong>y result in accumulation<br />
of sedimentation <strong>and</strong> sludge in a reducer, injector rail <strong>and</strong><br />
injectors themselves, causing their malfunction.<br />
<strong>The</strong>y generate problems with LPG in car engines (clogging<br />
of filters, formation of black sludge, sedimentation, etc.).<br />
<strong>The</strong>y generate operational problems in an engine – incorrect<br />
rate of fuel to air, leading to poor combustion or its<br />
lack.<br />
It reacts corrosively on copper, which results in destruction<br />
<strong>and</strong> wear of elements made from brass <strong>and</strong> copper in the<br />
fueling system of an engine <strong>and</strong> in distribution chain.<br />
It causes increased emission <strong>and</strong> inability to keep st<strong>and</strong>ards<br />
in respect of air quality, negative effect on elastomers.<br />
* Good practices for the care <strong>and</strong> custody of propane in the supply chain, A Report from Energy <strong>and</strong> Environmental Analysis Inc., PERC Docket No<br />
11353, First Edition, June 2005, Propane Education <strong>and</strong> Research Council (PERC), Washington<br />
of LPG obtained from different natural resources in the<br />
result of various production processes arrives in Pol<strong>and</strong><br />
in batches which may substantially vary in respect of<br />
chemical impurities. <strong>The</strong> supplies are mixed with one<br />
another in the distribution chain, causing potential<br />
combinations of impurities which deteriorate the fuel<br />
quality. Table 3 presents the most frequently occurring<br />
impurities in the LPG <strong>and</strong> lists the problems they cause<br />
during operation of an engine.<br />
<strong>The</strong> chain of LPG distribution requires detailed<br />
presentation, as in each of its links there is potentially<br />
a chance of contamination, which at the end user – a
GAS: exploration, distribution, sales<br />
driver pumping the LPG at a filling station – may not<br />
conform to the requirements, or conform to them, but<br />
regardless of it may still cause problems with engine<br />
operation <strong>and</strong> fuel supply system.<br />
Production of LPG<br />
<strong>The</strong> probability of LPG contamination at the primary<br />
production stage is small for the stream made<br />
from natural gas <strong>and</strong> large for the C3-C4 stream made<br />
during the process of crude oil refining. C3-C4 fractions<br />
made both during distillation of crude oil <strong>and</strong> refining<br />
processes are subject to cleaning, which should<br />
remove chemical impurities in the final process. It is<br />
not possible though to rule out that due to a breakdown<br />
or faulty operation of cleaning installation some<br />
amounts of chemical impurities may be included in<br />
the final product, deteriorating its properties (corrosive<br />
effect on copper). Similarly, it is also not possible<br />
to rule out that some LPG batches which include substantial<br />
amounts of impurities reach the market. One of<br />
the sources of impurities are refining processes – apart<br />
from distillation of crude oil there are fourteen different<br />
processes in which C3-C4 gas stream is obtained as<br />
a side effect. Among them, the following are potentially<br />
harmful in case of insufficient cleaning:<br />
Catalytic reforming Ammonia <strong>and</strong> chlorides<br />
Product<br />
desulfurization<br />
Amines<br />
Alkylation Fluorides<br />
Ether synthesis: Oxygen compounds<br />
Refining with hydrogen(hydro-desulfurization,hydro-deoxidation,<br />
hydro-denitriding<br />
Hydrogen sulfide, ammonia,<br />
water<br />
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<strong>The</strong> refining stream, which must not be referred<br />
to the general gas stream of C3-C4 gases destined for<br />
sale, contains fluorides which have very strong corrosive<br />
effect. In Europe the above issue is highly neglected<br />
in comparison with the regulations in Australia.<br />
<strong>The</strong> Australian specification for LPG, as the only one<br />
in the world, determines requirements (very strict) for<br />
fluoride content in LPG, even though in this country<br />
only 20% of produced C3-C4 fraction originates from<br />
processing of crude oil. In Pol<strong>and</strong> the content of fluorides<br />
is determined only when it is required by the<br />
commercial contract stipulations, therefore, it cannot<br />
be ruled out that supplies including fluorides are imported<br />
to Pol<strong>and</strong>.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Transport<br />
GAS: exploration, distribution, sales<br />
LPG is transported in domestic conditions to large<br />
storage terminals <strong>and</strong> partially also to large recipients<br />
in liquid form by sea tankers, the so-called LPG ships,<br />
<strong>and</strong> by railway tankers. At this phase of the distribution<br />
chain it is very easy to contaminate transported fuel<br />
which fulfills the requirements at the stage of loading.<br />
It must be remembered that in respect of transport,<br />
the term LPG is understood in the world as both pure<br />
propane (or butane) as well as mixtures with butane or<br />
mixture of C3-C4 gases.<br />
<strong>The</strong> construction of specialized ships for LPG transport<br />
– the gas tankers – makes it possible that an LPG<br />
ship may also carry liquid ammonia <strong>and</strong> liquid chlorine<br />
in the same tanks. It frequently happens that a supply of<br />
LPG may be contaminated with residue from the tanks<br />
which formerly contained completely different goods.<br />
Unfortunately, both chlorine <strong>and</strong> ammonia act corrosively<br />
to copper, which spoils the quality of transported<br />
fuel. In previous years gas tankers for transport of LPG<br />
<strong>and</strong> LNG had different tank installation construction<br />
which rendered it impossible to transport both fuels in<br />
the same tanks on a gas ship. At present, the progress in<br />
construction of tank installations on gas ships results in<br />
a situation when some of them may carry interchangeably<br />
both LPG <strong>and</strong> LNG, e.g. the first <strong>Polish</strong> gas ship ‘Coral<br />
Methane’ launched in 2008 may carry LPG, LNG <strong>and</strong><br />
ethylene. In adverse conditions, the LPG cargo can be<br />
contaminated with methane originating from the LPG<br />
from previously carried batch, which lowers its quality.<br />
Also, the sea cargo should always be examined for<br />
presence of ammonia, as liquid ammonia may be transported<br />
in the same tanks. Due to very high capacity of<br />
tanks, which for transocean gas ships amounts to 8000<br />
to 600 000 barrels, prior to loading of the cargo it should<br />
also be checked if the previously transported cargo of<br />
LPG fulfilled the requirements of specifications so as its<br />
residues would not deteriorate the quality of the new<br />
supply. Transported cargo may also be contaminated<br />
with tank cleaning agents. Due to large volumes of the<br />
sea cargo it is a good practice to execute, as a st<strong>and</strong>ard,<br />
quantitative analysis of the contents of ammonia, sulfur<br />
compounds, water <strong>and</strong> fluorides. St<strong>and</strong>ard specification<br />
concerns only marking of the sulfur content <strong>and</strong> qualitative<br />
tests for the presence of water <strong>and</strong> hydrogen sulfide<br />
<strong>and</strong> marking of the corrosive effect on copper does not<br />
provide information concerning the reason of corrosion<br />
appearance, i.e. identification of impurities with corrosive<br />
reaction. Unloading of a ship takes about 20 hours,<br />
so there is time to execute extended tests. In case of the<br />
LPG cargo in tanks, their construction renders it possible<br />
to transport also ammonia, chlorine or ethylene in them,<br />
that is why particular attention has to be paid to the ‘history’<br />
of a tanker – i.e. what she has transported so far.
GAS: exploration, distribution, sales<br />
Storage tanks <strong>and</strong> tanks<br />
at petrol stations<br />
Stored LPG may contain water both diluted <strong>and</strong><br />
free, which accumulates at the bottom of tanks <strong>and</strong><br />
containers <strong>and</strong> in pipelines. This water originates from<br />
condensation of water steam, rain <strong>and</strong> snow penetrating<br />
the tanks while they are open e.g. during overhauls<br />
<strong>and</strong> cleaning, from open connecting hose bits, etc. It is<br />
necessary to drain tanks, dry the LPG or apply ethanol<br />
injections as the means to prevent water crystal formation.<br />
<strong>The</strong> application of methanol has to be denoted<br />
in order to avoid its overdosing due to consecutive<br />
methanol injections in further links of the distribution<br />
chain as overdosing deteriorates the LPG quality. <strong>The</strong><br />
presence of water in which chemical impurities in LPG<br />
may dissolve results in hydrolysis <strong>and</strong> also in initiation<br />
of chemical reactions <strong>and</strong> formation of synergy effects<br />
between the impurities, which results in formation of<br />
substances featuring corrosive reaction on copper.<br />
At petrol stations, LPG may undergo secondary<br />
contamination with water, plasticizers extracted from<br />
plastic hoses, rust, sludge, s<strong>and</strong> <strong>and</strong> metal chips of<br />
equipment.<br />
<strong>The</strong> LPG distribution chain is burdened with two<br />
problems which do not appear in distribution chains<br />
of petrol <strong>and</strong> diesel oil:<br />
1) chemical instability of chemical impurities in LPG,<br />
appearing especially in case of contamination of fuel<br />
with water. In case of watering of the batch of ‘classic’<br />
liquid fuels, the presence of water does not cause<br />
initiating of any chemical processes in the fuel which<br />
deteriorate its quality – water is either suspended in<br />
fuel or forms a layer at the bottom of a tank. In case of<br />
LPG, the presence of water initiates hydrolysis which<br />
leads to radical deterioration of corrosive effect of the<br />
fuel on copper;<br />
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Carbonyl sulfide COS<br />
a) watering in the distribution chain of an LPG batch<br />
including carbonyl sulfide, elemental sulfur or carbon<br />
disulfide, (which alone do not react corrosively on copper)<br />
leads to their hydrolysis <strong>and</strong> formation of hydrogen<br />
sulfide, the effect of which may be strongly corrosive. It<br />
has to be noticed that – according to the specification<br />
PN-EN 589 – LPG may contain sulfur amounting up to<br />
50 mg/kg, however, when determining the hydrogen<br />
sulfide presence by the method of lead acetate (the<br />
method indicated in the LPG specification) it is possible<br />
only at its concentration over 4 mg/kg at gaseous<br />
phase). Meanwhile, hydrogen sulfide reacts corrosively<br />
already in concentration of 2 mg/kg!<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
Table 4.<br />
List of literature data concerning additional requirements<br />
for LPG in respect of content of chemical impurities<br />
Impurity Permissible contents<br />
Sulfur <strong>and</strong> its compounds:<br />
Elemental sulfur maximum 0.4 mg/kg<br />
Hydrogen sulfide H2S none<br />
Non hydrocarbon gases:<br />
Ammonia maximum 1 mg/kg<br />
Fluorides maximum 1 mg/kg<br />
Carbon dioxide CO2 maximum 1000 mg/kg<br />
Nitrogen mark, present result<br />
Oxygen compounds, including: maximum 50 mg/kg<br />
MTBE <strong>and</strong> other ethers maximum 2.0 mg/kg<br />
Methanol maximum 50 mg/kg<br />
Isopropyl alcohol <strong>and</strong> higher alcohols maximum 5.0 mg/kg<br />
Other oxygen compounds maximum 2.0 mg/kg<br />
Corrosion inhibitors or passivators of metals maximum 1 mg/lg<br />
Other impurities (chlorides, glycols, amines) maximum 1 mg/kg<br />
maximum 1 mg/kg or 2 mg/kg (depending on a literature<br />
source)<br />
2) large diversity of imported <strong>and</strong> domestic<br />
batches in respect of applied corrosion inhibitors,<br />
mixing within the distribution chain of LPG batches<br />
coming from different sources <strong>and</strong> being products<br />
of different processes. Batches of the LPG separately<br />
fulfill requirements of specifications in respect<br />
of corrosive properties but after mixing in a common<br />
tank, the obtained product may not fulfill the<br />
requirements;<br />
a) when one batch includes small amount of hydrogen<br />
sulfide <strong>and</strong> the second one – coming from<br />
an entirely different source – small amount of elemental<br />
sulfur (both batches fulfill specification re-
GAS: exploration, distribution, sales<br />
Table 5. Results of systematic LPG quality inspection executed<br />
in Pol<strong>and</strong> by the Commercial Inspectorate at petrol<br />
stations <strong>and</strong> wholesalers’ in years 2007-2010*<br />
Year of inspection 2010 2009 2008 2007<br />
Number of examined samples 465 847 1399 330<br />
Number of samples which do not meet<br />
requirements<br />
quirements in respect of corrosive properties). After<br />
mixing them, the LPG has strong corrosive effect<br />
in the result of synergic effects between the above<br />
mentioned sulfur forms;<br />
b) problems with corrosion result also from the<br />
fact of mixing supplies of the LPG in which the specification<br />
requirements concerning corrosive properties<br />
were obtained in different ways, often not by<br />
application of relevant production processes but exclusively<br />
by addition of polar corrosion inhibitors for<br />
passivation of copper surface <strong>and</strong> in this way preventing<br />
the occurrence of corrosion (thus masking<br />
only the result without eradication of the cause)<br />
19 10 68 29<br />
Number of voivodships 16 16 16 only 9<br />
% of samples which do not meet requirements<br />
(in total)<br />
4.1 1.2 4.9 8.8<br />
At stations selected at r<strong>and</strong>om 15 out of 403 = 3.7% 5 out of 645 = 0.8% 34 out of 585 = 5.8% 25 out of 316 = 7.9%<br />
At stations pointed out by customers as<br />
suspected of selling poor quality fuel<br />
3 out of 46 = 6.5% 5 out of 196 = 2.4% 31 out of 775 = 4%<br />
At wholesalers/fuel distributors 1 out of 16 = 6.2% 0 out of 6 = 0% 3 out of 39 = 7.7% 4 out of 14 = 28.6%<br />
Questioned quality parameters – number of samples which do not meet requirements in this respect:<br />
• engine octane number<br />
0 1 4 0<br />
• temperature in which relative vapor<br />
pressure is lower than 150 kPa<br />
2 2 9 10<br />
• odour<br />
1 0 5 0<br />
Qualitative parameters related to impurities, including:<br />
• sulfur content<br />
7 3 5 13<br />
• corrosive action on copper<br />
10 5 43 4<br />
• presence of hydrogen sulfide<br />
1 0 0 0<br />
* On the basis of Annual Reports of the President of UOKIK, fuel quality monitoring in Pol<strong>and</strong>.<br />
or so-called sulfide scavengers – compounds which<br />
chemically bind hydrogen sulfide <strong>and</strong> mercaptans<br />
(chemical compounds formed in the result of chemical<br />
reaction <strong>and</strong> the remaining unbound sulfur compounds<br />
also remain in the LPG). <strong>The</strong> amount of inhibitors<br />
is selected individually for a particular batch<br />
of LPG. When it is mixed in a storage tank with another<br />
LPG batch which does not include corrosion<br />
inhibitor (because it has good corrosive properties)<br />
concentration of inhibitor in the LPG drops below<br />
the level which secures protection against corrosion<br />
<strong>and</strong> the whole volume of the tank may not fulfill requirements<br />
in respect of corrosive effect on copper.<br />
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<strong>The</strong> following conclusion can be drawn out of<br />
the literature review made at the Oil <strong>and</strong> <strong>Gas</strong> Institute,<br />
especially of the American sources: LPG of<br />
good quality which does not act corrosively on copper<br />
is the fuel which fulfills several additional requirements<br />
in respect of chemical impurities (influence<br />
of these impurities on fuel quality is presented<br />
in Table 3).<br />
After reading the above description of potential<br />
hazards one may get the impression that LPG is a fuel<br />
featuring very poor quality, with negative effect on<br />
engines <strong>and</strong> fuel supply systems. Of course, it is not<br />
the case now – but it used to be. In majority of the European<br />
countries relevant control entities do not run<br />
monitoring of LPG. <strong>The</strong>refore also in Pol<strong>and</strong> for a long<br />
time the initiative of implementing quality monitoring<br />
of LPG at petrol stations was rejected by the LPG<br />
sector. Pilot controls of LPG executed in 2004 by Commercial<br />
Inspectorate in order to determine the facts<br />
revealed though, that the percentage of LPG samples<br />
which did not fulfill quality requirements amounted<br />
to as much as 41.66%! A decision was made to take up<br />
legislative works concerning a new act on the system<br />
of monitoring <strong>and</strong> fuel quality control, including LPG<br />
(it came into force in 2007) <strong>and</strong> starting selective control<br />
measures in August 2006.<br />
Before 2006, due to lack of any control from the<br />
Commercial Inspectorate, the basic criterion of importing<br />
a commodity which reached the market as<br />
LPG was the price. At that time, the strangest possible<br />
fractions of C3-C4 reached the market: contaminated,<br />
watered, including large contents of sulfur<br />
<strong>and</strong> acting corrosively on copper – but cheap. A very<br />
common, illegal practice was also to buy fractions<br />
of C3-C4 for heating purposes (with no excise tax)<br />
<strong>and</strong> pumping it to tanks at petrol stations in order<br />
to sell it later as engine fuel. <strong>The</strong>re were even situations<br />
that such illegal ‘pouring in’ caused explosions<br />
at the stations. After implementation of inspection,<br />
the quality of LPG rapidly improved – identical situation<br />
was three years earlier during implementation<br />
of the system of monitoring <strong>and</strong> quality inspection<br />
of petrol <strong>and</strong> diesel oil. It must be remembered,<br />
though, that the Commercial Inspectorate verifies<br />
the quality of LPG only in respect of requirements of<br />
the obligatory specification <strong>and</strong> its fulfillment – due<br />
to described above reasons – does not guarantee<br />
safe use in a vehicle.<br />
Table 5 presents the results of systematic inspection<br />
of LPG quality executed in Pol<strong>and</strong> by the Commercial<br />
Inspectorate at petrol stations <strong>and</strong> wholesalers’<br />
in years 2007-2010.<br />
In the years 2007-2009, the quality of LPG was<br />
improving systematically, however, last year again, it<br />
slightly deteriorated, returning to the level close to<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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the one in 2008. If distribution of instants exceeding<br />
the parameters is analyzed, it can be noticed<br />
that the number of cases exceeding the qualitative<br />
parameters resulting from incorrect hydrocarbon<br />
composition in LPG has been decreasing systematically,<br />
i.e. engine octane number <strong>and</strong> temperature in<br />
which relative vapor pressure is lower than 150 kPa.<br />
However, sulfur content, the presence of hydrogen<br />
sulfide <strong>and</strong> corrosive action on copper, i.e. the<br />
parameters resulting from the presence of chemical<br />
impurities have a rising tendency again, which<br />
proves the presence of contaminated LPG batches<br />
in the market. At any moment, the results of LPG inspection<br />
are expected to be published by the President<br />
of UOKIK (Competition <strong>and</strong> Customer Protection<br />
Office) concerning the first half of the year 2011.<br />
<strong>The</strong>n, it will be possible to determine whether the<br />
drop in LPG quality was temporary only or if it has<br />
had the tendency of further deterioration.<br />
Summary<br />
It is necessary to execute some additional tests in<br />
the distribution chain reaching beyond the specification<br />
obligatory for LPG, both in respect of identification<br />
of sulfur compounds appearing in fuel (<strong>and</strong> not<br />
only their quantitative marking) <strong>and</strong> in respect of the<br />
content of other chemical impurities which have influence<br />
on the result of marking the corrosive properties<br />
for copper. Due to specificity of LPG, the issues<br />
concerning inspection of water content <strong>and</strong> application<br />
of procedures of dehydration <strong>and</strong> drying of LPG<br />
play the key role in ensuring the quality. <strong>The</strong>n the<br />
probability that the fuel of really good quality reaches<br />
the end user increases substantially. However, these<br />
actions cannot eradicate completely the problems<br />
resulting from the appearance of LPG batches in the<br />
distribution chain in which corrosion protection has<br />
been accomplished not by depriving the fuel of sulfur<br />
compounds but by addition of corrosion inhibitor.<br />
In spite of this, the quality of LPG in the domestic<br />
market is not bad in comparison with petrol <strong>and</strong> diesel<br />
oil – in 2010 the requirements were not fulfilled<br />
in 4.1% of taken LPG samples (out of 465), while for<br />
petrol – in 6.62% samples (out of 552 samples) <strong>and</strong> for<br />
diesel oil – 4.67% samples (out of 624) 2 .<br />
<strong>The</strong> author is the Head of Oil Analysis<br />
Department at the Oil <strong>and</strong> <strong>Gas</strong> Institute in<br />
Krakow<br />
2 <strong>The</strong> results of fuel quality control executed by the Commerce Inspectorate<br />
in 2010, Report by UOKIK, Warsaw, March 2011
90<br />
For good recognition <strong>and</strong> later depletion, it is necessary,<br />
in the fi rst place, to work out research<br />
methods, <strong>and</strong> then technology which will be useful in<br />
unconventional deposit extraction.<br />
According to calculations of Energy Information<br />
Administration, extraction of gas from shale by the year<br />
2030 will amount to 7% of the world production of natural<br />
gas. According to estimates by Wood Mackenzie,<br />
in Pol<strong>and</strong> may exist extractable resources of shale gas<br />
reaching 1.4 billion m3 , while Advanced Resources International<br />
assess that the deposits may even amount<br />
to 3 billion m3 , <strong>and</strong> the recent fi ndings of 8.04.2011<br />
from the same source report volumes estimated at<br />
even 5 billion m3 [7, 6].<br />
<strong>The</strong> actual information on the real resource<br />
amount will probably be available in 4-5 years, when<br />
prospecting works are executed <strong>and</strong> deposit is identified<br />
as a result of over 60 concessions granted by the<br />
Ministry of Environment, dedicated to hydrocarbon<br />
acquisition from shale gas deposits. <strong>The</strong> prospecting<br />
area covers 11% of the area of Pol<strong>and</strong>, i.e. 37 000 km2 .<br />
Deposits of the <strong>Polish</strong> shale gas, according to publications<br />
that appeared so far, may be situated in the<br />
region from the coast between Słupsk <strong>and</strong> Gdańsk,<br />
towards Warsaw, <strong>and</strong> may reach as far as Lublin <strong>and</strong><br />
Zamość. Such distribution was determined on the basis<br />
of the knowledge about the distribution of Silurian<br />
deposits which are treated as the main potential<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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Shale gas in Pol<strong>and</strong><br />
<strong>The</strong> new challenge for gas<br />
deposit prospecting<br />
IRENA MATYASIK<br />
<strong>The</strong> interest in shale gas was raised in Pol<strong>and</strong> due to the worldwide craze,<br />
which the chief geologist of the country, Henryk Jacek Jezierski, calls the<br />
gold rush of the 21 st century. Facing the depletion of hydrocarbon reserves<br />
in Pol<strong>and</strong>, as well as shrinking possibilities of indicating new prospecting<br />
areas, the partly known <strong>and</strong> partly used potential is willingly being reached<br />
for, with resources still to be extracted <strong>and</strong> not even estimated in detail yet.<br />
source for shale gas which fulfills the geological <strong>and</strong><br />
geochemical criteria.<br />
<strong>The</strong> factors which indicate economic profi tability<br />
of shale gas extraction may be summed up in a few<br />
items:<br />
• Signifi cant progress has been made in horizontal<br />
drilling,<br />
• very fast development of new technologies in hydraulic<br />
fracturing,<br />
•<br />
increased gas prices with shrinking resources of<br />
natural gas from conventional deposits.<br />
Research work directed at recognition of the possibilities<br />
of the occurrence of shale rich in organic<br />
substance which would reveal the features of adsorbed<br />
hydrocarbons have been conducted by the<br />
Oil <strong>and</strong> <strong>Gas</strong> Institute for two years, both on the old<br />
core material <strong>and</strong> newly drilled boreholes in search<br />
of shale gas.<br />
Technologies concerning gas extraction are off ered<br />
by the American companies which very expansively<br />
enter the <strong>Polish</strong> market <strong>and</strong> hold many concessions for<br />
shale gas prospecting. However, still, in spite of published<br />
reports by the Energy Information Agency related<br />
to affl uence of the basins containing shale gas in<br />
Pol<strong>and</strong>, the information is not based on reliable parameters<br />
<strong>and</strong> calculations, but merely estimates made on<br />
the basis of archival data. In order to make the informa-
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tion credible, additional research <strong>and</strong> calculations are<br />
needed in respect of shale gas [7, 8].<br />
Specificity of unconventional<br />
gas deposits<br />
<strong>The</strong> common feature of “shale gas” <strong>and</strong> “tight gas”<br />
<strong>and</strong> also one which makes them different from conventional<br />
natural gas accumulation is lack of idiopathic<br />
gas influx to the borehole in volumes which would<br />
make the extraction by traditional methods economically<br />
justified.<br />
Silt <strong>and</strong> argillaceous layers contain “shale gas” in micro-pores,<br />
among the lamina rich in detritic components,<br />
<strong>and</strong> also in natural fractures <strong>and</strong> micro cracks.<br />
<strong>Natural</strong> gas in shale is also absorbed by insoluble organic<br />
substance <strong>and</strong> by argillaceous minerals. Complexes<br />
of this type create specific hydrocarbon system<br />
in which the same rock formation is also the matrix<br />
(source rock), sealing <strong>and</strong> collector, <strong>and</strong> hydrocarbon<br />
migration occurs only in micro scale [3, 5]. <strong>The</strong> comparison<br />
of various types of reservoir rock with various<br />
types of deposits, both conventional <strong>and</strong> unconventional<br />
are presented in diagrams in Fig. 1-3.<br />
Shale gas belongs to the so-called continuous accumulation,<br />
of large extension in space, in rocks characterized<br />
by low permeability (Fig. 3) <strong>and</strong> presence of<br />
natural cracks. Production life of such unconventional<br />
deposits is estimated at 20-30 years.<br />
<strong>The</strong> deposits are called unconventional, because<br />
gas may be connected with organic matter but not absorbed<br />
by it. Shale gas may also be located in thin layers<br />
of porous silt <strong>and</strong> in s<strong>and</strong>stone interstratified shale<br />
series. In such cases, gas is categorized as free gas extracted<br />
along with absorbed gas.<br />
<strong>The</strong> significance of unconventional gas in the world<br />
is systematically rising. In the USA – the country of best<br />
developed oil industry oriented at unconventional<br />
sources of hydrocarbons – the resources contained in<br />
shale were estimated at 5-10% of total extractable natural<br />
gas resources, but continuous discoveries make<br />
that percentage likely to become higher soon. Shale<br />
gas extraction in 1996 was 8.5 bn Nm 3 , <strong>and</strong> in 2006 already<br />
nearly three times more.<br />
Apart from the American companies, only a few<br />
huge international concerns, like BP, Total or Schlumberger<br />
are able to extract this type of deposits effectively<br />
[2, 3]. Lack of a larger number of those willing<br />
to do so results from very expensive, dem<strong>and</strong>ing, substantial<br />
technological advancement, horizontal drilling<br />
at great depths (frequently exceeding 3 km) <strong>and</strong> complicated<br />
<strong>and</strong> costly technologies of hydraulic fracturing<br />
of the rock mass (creating artificial cracks) which consist<br />
in making a network of cracks spreading concentrically<br />
from the borehole even up to 900 m in order to<br />
link the largest possible area of rock with the well.<br />
In Pol<strong>and</strong>, more <strong>and</strong> more frequent is the discussion<br />
on prospecting of shale gas, which has even gained a<br />
<strong>Polish</strong> name. However, before the specialists set about<br />
regular extraction, the whole geological, geochemi-<br />
Fig. 1. Porous rock which usually contains gas in conventional<br />
deposits<br />
Fig. 2. Rock with micro-pores, characteristic of “tight gas”<br />
deposits<br />
Fig. 3. An example of rock with nanoporosity with gas adsorbed<br />
on particles of organic matter (shale gas)<br />
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92<br />
cal, engineering <strong>and</strong> deposit basis should be prepared,<br />
which will allow to assess the prospecting <strong>and</strong> extraction<br />
risk. This requires interdisciplinary action, both related<br />
to initial research <strong>and</strong> result interpretation, <strong>and</strong><br />
later engineering decisions.<br />
Possibilities of occurrence of unconventional<br />
natural gas deposits in Pol<strong>and</strong> <strong>and</strong><br />
criteria for assessment of its resources<br />
<strong>The</strong> areas with the biggest potential for shale gas<br />
occurrence in Pol<strong>and</strong>, of large thickness <strong>and</strong> thermal<br />
maturity are connected with Paleozoic Ordovician <strong>and</strong><br />
Silurian deposits in basins of the Baltic <strong>and</strong> Lublin-Podlasie.<br />
Hence the interest in Pol<strong>and</strong>, which – as Paweł<br />
Poprawa from the National Geological Institute claims<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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Fig. 4. Map of thermal maturity (in the scale of vitrinite reflectance % VRo) of Lower Silurian deposits (Ll<strong>and</strong>overy) on the<br />
western slope of the East-European craton (Poprawa, 2008) [4].<br />
– has quite immense exploration potential, maybe even<br />
the largest in Europe [4]. <strong>The</strong> black shale here occurs at<br />
depths from 500 to 4000 m in several sedimentation<br />
basins:<br />
• the Baltic basin (the Baltic Syneclise) – Ordovian<br />
<strong>and</strong> Silurian deposits;<br />
• Lublin-Podlasie basin – Ordovian <strong>and</strong> Silurian<br />
deposits;<br />
• Lesser Pol<strong>and</strong> block – Ordovian <strong>and</strong> Silurian<br />
deposits;<br />
• Subcarpathian sink – Miocene deposits;<br />
• Greater Pol<strong>and</strong> area – Carbonian deposits.<br />
Preliminary reconnaissance was conducted in these<br />
regions with reference to the content of organic substance<br />
<strong>and</strong> extent of thermal maturity (Fig. 4) [4] which<br />
play a vital role in the selection of sweet spot for shale<br />
gas. So far, all the estimates have been made on the basis<br />
of archival data; now they will require more detailed
GAS: exploration, distribution, sales<br />
Thickness<br />
Mineralogy<br />
Pressure<br />
<strong>The</strong>rmal<br />
transformation<br />
Brittleness<br />
<strong>Natural</strong><br />
fissures<br />
Free<br />
gas<br />
Decisive<br />
elaboration, based on the actual tests on samples both<br />
from the archive <strong>and</strong> from newly drilled wells.<br />
<strong>The</strong> accumulation <strong>and</strong> extraction of shale gas, besides<br />
the geochemical criteria, are limited by: lithographic<br />
variability of the deposits in the borehole<br />
profiles, their hydration <strong>and</strong> also tectonic condition<br />
of the territory. <strong>The</strong> elements which should be taken<br />
into consideration in assessment of the possibilities<br />
<strong>and</strong> profitability of extraction of unconventional gas<br />
deposits can be divided into four main categories according<br />
to their importance – each of them refers to<br />
another set of necessary information. Fig. 5 shows a list<br />
of vital information in assessment of shale gas deposits.<br />
<strong>The</strong> diagram presents how essential are interdisciplinary<br />
activities <strong>and</strong> application of various laboratory<br />
tests – some of them may be adapted based on the<br />
tests which have been carried out for conventional deposits<br />
of natural gas, while some require certain modification<br />
resulting from the specificity of shale gas.<br />
Matrix<br />
permeability<br />
Make the<br />
venture possible<br />
Important Significant<br />
Depth<br />
Gaz<br />
'in situ'<br />
<strong>Gas</strong><br />
extraction now<br />
Zasobność OM<br />
Water<br />
resources<br />
Adsorbed gas<br />
Kerogen type<br />
Fracturing<br />
possibilities<br />
Stress<br />
expertise<br />
Shale<br />
properties<br />
Known<br />
geological risk<br />
Fig. 5. Elements of technical description in unconventional gas prospecting which should be considered according to<br />
their importance (George E. King, Apache) [1]<br />
<strong>The</strong> complete set of tests should provide the assessment<br />
of the so-called prospecting risk which – according<br />
to the American experience – may be discussed in<br />
four categories: geochemical, geological, petrophysical<br />
<strong>and</strong> related to the resources.<br />
Using all the available geochemical data from the<br />
archive, with their interpretation, should lead to minimization<br />
of prospecting risk in the planned borehole.<br />
Subsequently, the data should be integrated with geological,<br />
petrophysical <strong>and</strong> deposit engineering information<br />
<strong>and</strong> obviously they should consider the logistic<br />
conditions. <strong>The</strong>se criteria for designating lithostratigraphic<br />
complexes, potentially containing natural gas<br />
deposits of the shale gas character <strong>and</strong> cost-effective<br />
resources are described in literature [3]. <strong>The</strong> commonly<br />
adopted form of risk assessment are radar charts presenting<br />
particular information categories.<br />
When assessing the risk in prospecting, the geological<br />
information should first of all take into account<br />
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Fig. 6. Geochemical criteria for assessment of prospecting risk for shale gas<br />
deposits<br />
Fig. 7. Geological criteria for risk assessment in prospecting for shale gas<br />
deposits<br />
Fig. 8. Petrophysical criteria for risk assessment in prospecting for shale gas<br />
type deposits<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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the thickness of the matrix facies,<br />
the depth of plunging <strong>and</strong> also the<br />
record of gamma radiation <strong>and</strong> resistance<br />
(Fig. 7).<br />
Very important for the economical<br />
assessment of the prospecting undertaking<br />
are the criteria for petrophysical<br />
properties of the rock. <strong>The</strong>y involve<br />
both mineralogical features which are<br />
vital in projects of hydraulic fracturing<br />
<strong>and</strong> properties referring to the reservoir,<br />
i.e. porosity, permeability <strong>and</strong><br />
pore space volume occupied by particular<br />
media (Fig. 8).<br />
<strong>The</strong> largest production from the<br />
Barnett shale is obtained from the<br />
areas containing 45% of quartz <strong>and</strong><br />
only 27% of argillaceous minerals [3].<br />
Brittleness of shale, i.e. susceptibility<br />
to fracturing is the basic parameter<br />
which describes the conditions<br />
of stimulating the inflow from the<br />
borehole. This feature makes it possible<br />
to create an appropriate number<br />
of cracks in the borehole, forming a<br />
network of micro-pores filled with<br />
gas. On the other h<strong>and</strong>, carbonate<br />
cementation may reduce the capacity<br />
of already existing fractures. <strong>The</strong><br />
presence of large volumes of carbonates<br />
<strong>and</strong> swelling argillaceous minerals<br />
increases the risk of shale gas<br />
prospecting.<br />
Another criterion which should be<br />
considered in the assessment of prospecting<br />
risk in case of shale gas systems,<br />
concerns the calculation of the<br />
resource volume, taking into account<br />
the adsorption abilities of a specific<br />
formation, the extent of gas recovery<br />
in relation to known abundance of<br />
organic substance. Such calculations<br />
supported by desorption experiments<br />
on real samples from Barnett shale<br />
were performed <strong>and</strong> on the basis of<br />
obtained results diagrams of risk assessment<br />
were prepared.<br />
For each oil basin covered with<br />
shale gas prospecting such prospecting<br />
risk assessment should be considered<br />
in presented categories. <strong>The</strong><br />
borderline values in diagrams were<br />
connected with one line; the basins<br />
with the lowest prospecting risk<br />
should be characterized by a line sit-
GAS: exploration, distribution, sales<br />
uated outside the outlines presented in particular<br />
diagrams.<br />
Integration of all the obtained results of laboratory<br />
tests allows to present the balance of pore space volumes,<br />
assess the amount of free <strong>and</strong> adsorbed gas in<br />
the pore space <strong>and</strong> it constitutes the basis for preparing<br />
potential extraction projects. However, it requires<br />
the assessment of the possibility of gas transportation<br />
to the well, <strong>and</strong> in particular:<br />
• finding whether the examined deposits contain<br />
natural crack systems (if present, their permeability<br />
should be assessed),<br />
• assessment of the pore space structure,<br />
• designation of their micro-permeability.<br />
<strong>The</strong> last stage is the analysis of extraction possibilities<br />
based on geomechanical examination of the cores,<br />
which provides the grounds for making fracturing<br />
treatment projects.<br />
<strong>The</strong> author is a researcher<br />
at the Oil <strong>and</strong> <strong>Gas</strong> Institute<br />
Literature:<br />
1)<br />
2)<br />
3)<br />
4)<br />
5)<br />
6)<br />
7)<br />
8)<br />
King G. E., Apache Corporation, “Thirty Years of <strong>Gas</strong> Shale Fracturing:<br />
What Have We Learned?”, prepared for the SPE Annual Technical<br />
Conference <strong>and</strong> Exhibition (SPE 133456), Florence, Italy, (September<br />
2010); <strong>and</strong> U.S. Department of Energy, DOE’s Early Investment in<br />
Shale <strong>Gas</strong> Technology Producing Results Today, (February 2011), web<br />
site http://www.netl.doe.gov/publications/press/2011/11008-DOE_<br />
Shale_<strong>Gas</strong>_Research_Producing_R.html<br />
Hill R. J., Jarvie D.M., Pollastro R.,M., Mitchel H., King J.D., 2007. Oil <strong>and</strong><br />
gas geochemistry <strong>and</strong> petroleum systems of the Fort Worth Basin.<br />
AAPG Bull, Vol. 91, No.4, pp. 437- 444.<br />
Jarvie D.M., 2008. Unconventional shale resource plays: shale-gas <strong>and</strong><br />
shale-oil opportunities. Fort Worth Business Press Meeting, June19.<br />
Marble W., 2006, Attributes of a successful unconventional gas<br />
project: 8th Annual Unconventional <strong>Gas</strong> Conference, Calgary, 2006.<br />
Poprawa. P., 2010. Shale gas potential of the Lower Paleozoic<br />
Complex in the Baltic Basin <strong>and</strong> Lublin-Podlasie Basin (Pol<strong>and</strong>).<br />
Geological Review, 58, 226-249.<br />
Rodriguez Maiz N.D.; Paul Philip R., 2009. Geochemical<br />
characterization of gases from the Barnett Shale, Fort Worth Basin,<br />
Texas. AAPG Bulletin.<br />
Schmoker J.W., 2002. Resource assessment perspectives for<br />
unconventional gas system: AAPG Bulletin vol. 86, p.1993-1999.<br />
www.energy.gov.ab.ca › ... › About <strong>Natural</strong> <strong>Gas</strong>, September 2009.<br />
www.barnettshalenews.comm/documents/dan_jarvie.pdf<br />
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History<br />
Oil <strong>and</strong> <strong>Gas</strong> Exploration Company Cracow Ltd.<br />
(OGEC Cracow Ltd.), which belongs to the PGNiG Capital<br />
Group, celebrates its 65th anniversary this year,<br />
however it does not mean the slower pace of expansion<br />
in the drilling services market. Just the opposite.<br />
With the news about the potential existence of substantial<br />
shale gas deposits on the territory of Pol<strong>and</strong>,<br />
the qualifi ed team of specialists from OGEC Cracow<br />
Ltd. began their preparations for the intensifi ed drilling<br />
works.<br />
OGEC Cracow Ltd. is a provider of diversifi ed contract<br />
drilling services for the oil <strong>and</strong> gas industry. Currently<br />
the company employs around 1400 people<br />
in total, domestically <strong>and</strong> abroad. Since June 1998,<br />
OGEC Cracow Ltd. operates as a separate legal entity<br />
within <strong>Polish</strong> Oil & <strong>Gas</strong> Company (PGNiG Capital<br />
Group), the largest <strong>and</strong> only vertically integrated company<br />
in the gas sector in Pol<strong>and</strong>.<br />
<strong>Market</strong>s<br />
OGEC Cracow Ltd. renders its services in the markets<br />
of Central Europe, Asia <strong>and</strong> Africa. <strong>The</strong> company<br />
has its branches situated in:<br />
•<br />
•<br />
•<br />
Kazakhstan,<br />
Pakistan,<br />
Ug<strong>and</strong>a.<br />
<strong>The</strong> company also has two dependent entities: Oil-<br />
Tech International FZE registered in the United Arab<br />
Emirates <strong>and</strong> Poltava Services LLC with its main offi ce<br />
in Ukraine.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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Oil <strong>and</strong> <strong>Gas</strong> Exploration<br />
Company Cracow Ltd. aims at<br />
shale gas<br />
Drilling Rigs<br />
<strong>The</strong> machinery fl eet owned by OGEC Cracow Ltd.<br />
consists of 13 drilling rigs capable of performing vertical,<br />
horizontal <strong>and</strong> directional boreholes. Moreover, the<br />
company leases 1 drilling rig in Kazakhstan (H-1000).
GAS: exploration, distribution, sales<br />
What is important is the fact that as many as 5 out<br />
of 13 rigs owned presently by OGEC are equipped with<br />
Top Drive system which enables performing more complicated<br />
boreholes while minimizing the costs, <strong>and</strong><br />
also increasing the efficiency of exploration works.<br />
Services<br />
Drilling rigs owned by Oil <strong>and</strong> <strong>Gas</strong> Exploration Company Cracow Ltd.<br />
Type of drilling rig<br />
Hook load capacity<br />
[t]<br />
OGEC Cracow Ltd. offers to its clients services encompassing<br />
geological, exploratory, extraction <strong>and</strong><br />
hydrogeological drilling, as well as specialized services<br />
connected with drilling boreholes <strong>and</strong> their reconstruction.<br />
<strong>The</strong>y cover the following:<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
Number Location<br />
National 1625-3* 610 1 Kazakhstan<br />
Mid Continent U-1220-EB* 725 1 Kazakhstan<br />
IRI 1700* 350 1 Pakistan<br />
Skytop Brewster N-75 250<br />
1 Ukraine<br />
1 Pol<strong>and</strong>*<br />
Skytop Brewster TR-800 185 1 Pol<strong>and</strong><br />
Kremco K-900* 165 1 Ug<strong>and</strong>a<br />
IRI 750 135 1 Ug<strong>and</strong>a<br />
Skytop Brewster RR-650 125 1 Pol<strong>and</strong><br />
Skytop Brewster RR-600 125<br />
1 Pakistan<br />
1 Ug<strong>and</strong>a<br />
Cooper LTO-550 110 1 Pol<strong>and</strong><br />
Kremco K-600 105 1 Pol<strong>and</strong><br />
* Drilling rigs equipped with Top Drive system<br />
Total number 13<br />
Directional drilling service,<br />
Mud service,<br />
DST (drill stem test) service,<br />
Cementing service,<br />
CBM (coal bed methane) drilling,<br />
Geothermal drilling.<br />
<strong>The</strong> Company also owns the Training <strong>and</strong> Qualification<br />
Development Centre for Oil <strong>and</strong> <strong>Gas</strong><br />
Production which was granted accreditation of<br />
prestigious international organizations IWCF (International<br />
Well Control Forum) <strong>and</strong> IADC (International<br />
Association of Drilling Contractors) Well Cap<br />
Commission.<br />
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DRILLING RIG DRILLMEC<br />
BASIC SPECIFICATION<br />
Type 2000 HP L<strong>and</strong> Rig<br />
Rating 2000 HP<br />
Maximum drilling depth 7500 m<br />
Production year 2011<br />
DRAWORKS<br />
Horse power rating 2000 HP<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
Driven by 2 x AC Electric Motor 1150 HP each<br />
MAST<br />
Height 156 ft<br />
Load on hook 1.300.000 lbs<br />
SUBSTRUCTURE<br />
Height 30 ft<br />
Walking system Hydraulic<br />
Catwalk fully hydraulic<br />
ROTARY EQUIPMENT<br />
Rotary table opening 37-1/2”<br />
Swivel capacity 500T<br />
Top drive NOV TDS-11SA AC Drive<br />
Iron roughneck Drillmec PCT-130 z HPU<br />
TRAVELING EQUIPMENT<br />
Hook capacity 500T<br />
DRIVE<br />
Type of engine Caterpillar Diesel Engine<br />
Horse power rating 5 x CAT 3512C rated 1.476 HP @ 1200 rpm<br />
MUD SYSTEM<br />
Type of drilling fluid pumps 3 x Drillmec 12T1600<br />
Horse power rating 1600 HP<br />
Shale shaker 2 x Derrick FLC 514<br />
Mud cleaner 1 x 3 w 1 Derrick FLC 514<br />
Degasser 1 x Derrick ADG-1500 degasser with centrifuge<br />
Mud agitators 9 x 30 HP<br />
Mud hoppers 2 x 6”<br />
Capacity of mud system 2.260 bbls<br />
Mud tanks 5 x tanks<br />
DRILLER`S CABIN Auto Driller
GAS: exploration, distribution, sales<br />
Quality St<strong>and</strong>ards <strong>and</strong> HSE<br />
<strong>The</strong> services rendered by OGEC Cracow meet<br />
the world quality st<strong>and</strong>ards, maintaining the workers<br />
safety <strong>and</strong> respecting the natural environment<br />
<strong>and</strong> the local cultures <strong>and</strong> communities. With years,<br />
the company effectively implemented many programmes<br />
related to the topic of health, hygiene<br />
<strong>and</strong> work safety: Job Safety Analysis (JSA), Material<br />
Safety Data Sheet (MSDS), Health, Safety <strong>and</strong><br />
Environment (HSE), System of Management of<br />
Work Safety <strong>and</strong> Hygiene <strong>and</strong> Environment Protection;<br />
STOP – Safety Training Observation Program.<br />
<strong>The</strong>se st<strong>and</strong>ards are subject to processes of systematic<br />
verification <strong>and</strong> improvement.<br />
OGEC Cracow Ltd. acts according to the policy<br />
of Integrated Management System, based on<br />
st<strong>and</strong>ards: ISO 9001:2008, ISO 14001:2004 <strong>and</strong><br />
OHSAS 18001:2007, whose certifying company was<br />
Bureau Veritas Certification.<br />
Chances for shale gas<br />
By May 2011, 87 concessions for unconventional<br />
gas exploration were issued in Pol<strong>and</strong> <strong>and</strong> they<br />
cover the area of over 50 thous<strong>and</strong> km 2 . About 20<br />
companies were granted these concessions. It is<br />
assumed that in the nearest 2-3 years <strong>Polish</strong> service<br />
companies from the oil <strong>and</strong> gas sector will hold<br />
contracts for drilling about 120 boreholes. <strong>The</strong> results<br />
of the works will allow to evaluate the commercial<br />
value of shale gas deposits hidden in the<br />
<strong>Polish</strong> sedimentary shale.<br />
If the forecasts confirm the presence of substantial<br />
deposits of unconventional gas on the<br />
territory of Pol<strong>and</strong>, the companies which supply<br />
the drilling services will be able to count on<br />
signing profitable contracts with operators holding<br />
concessions for shale gas exploration. In order<br />
to bring closer the achievement of this goal,<br />
OGEC Cracow Ltd. took decisive preparatory<br />
steps. One of them is the purchase of DRILLMEC,<br />
a high-tech 2000 HP drilling rig equipped with<br />
Walking System which will be available in the<br />
third quarter of this year. <strong>The</strong> new rig will also<br />
be equipped with Top Drive system, Automated<br />
Catwalk <strong>and</strong> Iron Roughneck. <strong>The</strong> most essential<br />
advantages of these functions <strong>and</strong> systems<br />
which are of great importance for the drilling<br />
projects are: reduced mobilization time of the<br />
drilling rig, improved well control, considerably<br />
higher safety of work <strong>and</strong> optimization of costs<br />
of the drilling project.<br />
Walking System ensures simple rig move to another<br />
location, which is especially useful in implementation<br />
of projects related to the need for drilling<br />
in a location with multiple wells nearby, e.g. in<br />
projects connected with shale gas extraction. This<br />
system eliminates the need of disassembly, traditional<br />
transport <strong>and</strong> then reassembly of the rig on<br />
the next well site when moving the rig between<br />
the locations, which significantly reduces the time<br />
necessary for its transport. <strong>The</strong> rig is moved using<br />
means of hydraulic drive “feet”, which in a safe <strong>and</strong><br />
controlled manner lift <strong>and</strong> move the drilling unit<br />
to another location with full precision, maintaining<br />
stability of construction at the same time.<br />
<strong>The</strong> Automated Catwalk mechanism ensures<br />
better efficiency, safety <strong>and</strong> reliability in h<strong>and</strong>ling<br />
tubulars – drill pipes, drill collars <strong>and</strong> casing from<br />
the pipe racks to the rig floor. This mechanism eliminates<br />
the need for manual h<strong>and</strong>ling of tubulars. Remote<br />
control enables to operate the unit from the<br />
level of the rig floor as well as from the level of the<br />
ground. A hydraulic hoisting winch lifts tubulars to<br />
the level of the rig floor at appropriate angle <strong>and</strong> at<br />
specified height, that facilitates safe <strong>and</strong> effective<br />
transfer of the drill string to the elevator. <strong>The</strong> time<br />
of the cycle of transporting the drill string from the<br />
catwalk to the rig floor or from the rig floor to the<br />
catwalk is less than 20 seconds.<br />
NOV TDS-11SAT Top Drive System rotates the<br />
drill string <strong>and</strong> enables drilling with the use of<br />
three pieces of the string at the same time, ensuring<br />
maximal torque <strong>and</strong> rotation control. <strong>The</strong> use of<br />
top drive accelerates the drilling process, positively<br />
affecting safety st<strong>and</strong>ards <strong>and</strong> also reduces the<br />
risk <strong>and</strong> frequency of stuck of the drill pipes, which<br />
might occur.<br />
<strong>The</strong> rig is equipped with Iron Roughneck which<br />
is used to connect <strong>and</strong> disconnect the drill string.<br />
This tong consists of spinning system <strong>and</strong> separate<br />
hydraulic power unit 400V/50Hz. <strong>The</strong> process<br />
of making up the string is almost completely automated,<br />
the driller operates the iron roughneck using<br />
remote control, which increases effectiveness<br />
<strong>and</strong> safety of work. Higher speed of making up the<br />
string reduces the risk of errors <strong>and</strong> damage, <strong>and</strong><br />
also increases the economic effectiveness of the<br />
whole operation.<br />
Many years of experience in drilling business<br />
that OGEC can boast, highly qualified staff, innovative<br />
drilling equipment <strong>and</strong> impeccable reputation<br />
are undoubtedly assets which, facing the chances<br />
related to the potential occurrence of shale gas on<br />
the territory of Pol<strong>and</strong> will aid the company in its<br />
expansive development both in the domestic <strong>and</strong><br />
international market.<br />
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Continuous monitoring of gas odorizing process<br />
is secured by devices working in a continuous<br />
operation system (e.g. on-line analyzers). <strong>The</strong>ir great<br />
merit is full cooperation with telemetric systems providing<br />
the possibility of remote transmission of measurement<br />
data, as well as remote feeding of operational<br />
parameters from any computer.<br />
At present, three parallel methods of measuring<br />
condensation of odorizing agent in gas have found<br />
common application. <strong>The</strong>y comprise measurements<br />
taken directly at sampling site with application of mobile<br />
analyzers, on-line measurements taken by process<br />
stationary devices as well as laboratory measurements<br />
executed on gas samples taken from the gas network.<br />
Introduction of the process chromatographic THT analyzers<br />
into the monitoring system of gas odorizing allows<br />
to create extended control network, execution of<br />
systematic, current, documented <strong>and</strong> remotely controlled<br />
measurements as well as diminish the number<br />
of laboratory measurements in a particular region of<br />
odorizing.<br />
Facing the changes occurring in procedures of<br />
measurements <strong>and</strong> principles of balancing concentration<br />
of odorizing agents in gas fuels, the signifi cance of<br />
devices operating on-line is growing continually. Development<br />
in technology <strong>and</strong> requirements concerning<br />
the quality of control of gas fuel odorizing, which<br />
are becoming more restrictive, generate growing de-<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
<strong>The</strong> ANAT-M device in automated systems to control gas fuel odorizing in Pol<strong>and</strong><br />
On-line monitoring<br />
PHD ANNA HUSZAŁ<br />
Proper <strong>and</strong> systematic control of gas odorizing is the basic condition of securing<br />
continuity in this process. It is executed, among other things, by measurements<br />
of concentration of odorizing agent in gas. It is a signifi cant <strong>and</strong> inseparable<br />
element of checking the level of gas fuel odorizing whose objective is to<br />
verify the functioning of odorizing devices by checking the odorant dose <strong>and</strong><br />
also to control the content of gas fuel at any point of gas distribution mains.<br />
m<strong>and</strong> for devices dedicated to measurements of concentration<br />
of odorizing agents in gas adjusted to taking<br />
process measurements in continuous cycle. <strong>The</strong>re<br />
is also a need for production of domestic make process<br />
THT analyzers with the application of gas chromatography<br />
method.<br />
In recent years, the units able to work in a facility,<br />
adjusted to remote <strong>and</strong> real time transfer of results of<br />
measurements have been gaining in popularity. Together<br />
with development of technology <strong>and</strong> growing<br />
dem<strong>and</strong>s, contemporary control of gas fuel odorizing<br />
is slowly entering the phase of remote monitoring.<br />
Creating a system of remote controlling of the level<br />
of odorizing agent results in large investment costs,<br />
however reliable <strong>and</strong> continuous THT concentration<br />
measurement in gas plays a very important role in supervising<br />
<strong>and</strong> controlling the process of odorizing gas<br />
fuels (it allows to diminish the costs of its use <strong>and</strong> increase<br />
effi ciency <strong>and</strong> reliability of the process). Having<br />
precise <strong>and</strong> up-to-date values of THT concentrations is<br />
necessary both for eff ective controlling of the process<br />
<strong>and</strong> its monitoring. It results from the fact that measuring<br />
devices based on this method can be used for continuous<br />
monitoring of the operating gas mains. Owing<br />
to this fact, an operator has almost immediate access<br />
to current results of measurements <strong>and</strong> information<br />
concerning current state of the mains, which facilitates<br />
<strong>and</strong> speeds up overhauls.
GAS: exploration, distribution, sales<br />
Photo 1. Analyzer ANAT-M<br />
Continuous, precise examination of THT concentration<br />
in gas is particularly important at the stage which<br />
allows to optimize the process, while the quality <strong>and</strong><br />
reliability of measurements of odorizing agent concentration<br />
in gas directly translates to the quality of<br />
odorizing process <strong>and</strong> its correct execution.<br />
In relation to measuring devices commonly used<br />
up till now, innovative character of analyzers taking<br />
measurements of THT concentration <strong>and</strong> working online<br />
at present in facilities depends on the fact that<br />
they are adjusted to:<br />
• operate in industrial conditions (at any point of<br />
the gas distribution mains), at unmanned objects;<br />
• monitor the gas odorizing system in the 24-hour<br />
cycle all year round;<br />
• remotely monitor the device condition <strong>and</strong> read<br />
out measuring data from any place in the telemetric<br />
system or by the Internet (www. site);<br />
• program the operation of a device according to<br />
requirements of its user (e.g. frequency of taking<br />
measurements);<br />
• change remotely the parameters of operation<br />
(settings) of devices;<br />
• remotely update the software;<br />
•<br />
•<br />
transfer the results of THT concentration measurements<br />
<strong>and</strong> alarm signals concerning incorrect<br />
functioning of a device in the telemetric system<br />
(incorporated auto-diagnosis with information<br />
about alarm conditions);<br />
archive the results of measurements of THT concentration<br />
<strong>and</strong> parameters of progress of analysis<br />
in electronic form on a hard drive with the possibility<br />
of making reports directly on a calculation<br />
sheet.<br />
All the above mentioned merits of on-line devices<br />
render possible quick intervention in case of occurrence<br />
of incorrect progress of odorizing, which is<br />
crucial for maintaining public safety in utilizing the<br />
natural gas, especially in municipal-social sector <strong>and</strong><br />
they allow gas enterprises to document gas odorizing<br />
effects.<br />
<strong>The</strong> market of process analyzers based on gas<br />
chromatography method which are intended to take<br />
measurements of odorizing agents concentration in<br />
gas in a facility, with the possibility of remotely transferring<br />
the measurement results, is rather poor. <strong>The</strong><br />
gap in devices of this kind has just been filled by the<br />
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ANAT-M analyzer in the <strong>Polish</strong> market, designed on<br />
the basis of requirements of the domestic gas distribution<br />
system.<br />
<strong>The</strong> ANAT-M analyzer (Photo 1) was designed as<br />
an analytic unit controlled with internal computer for<br />
chromatographic measurement of THT concentration<br />
in natural gas (on the basis of methods <strong>and</strong> analytic<br />
principles in accordance with requirements of st<strong>and</strong>ards<br />
PN-EN ISO 19739: 2010 [1] <strong>and</strong> ZN-G 5008:1999 [2]).<br />
<strong>The</strong> device features a modern electronic system, systems<br />
of measuring circuits` temperature stabilization,<br />
touch communication panel screen, user friendly<br />
interface <strong>and</strong> modern interpretative software. <strong>The</strong><br />
ANAT-M features all the earlier mentioned merits of analyzers<br />
working on-line. <strong>The</strong> basic technical parameters<br />
of ANAT-M are presented in table 1.<br />
<strong>The</strong> analyzer is fully adjusted to transferring the results<br />
of measurements of THT concentration as well<br />
as its own working parameters by a telemetric system,<br />
which enables remote, current control of odorizing<br />
level in gas in a 24-hour period. It is adjusted to work<br />
according to the <strong>Polish</strong> telemetric st<strong>and</strong>ards (GAZ-MO-<br />
DEM 2 protocol).<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Table 1. Technical data of ANAT-M analyzer<br />
parameter value<br />
GAS: exploration, distribution, sales<br />
measurement range 5-100 mg/m 3<br />
operation temperature<br />
(working conditions)<br />
measurement time<br />
(complete measurement cycle)<br />
-20°C ÷ 70°C<br />
-15°C ÷ 35°C<br />
15 minutes<br />
measurement frequency 20 min. ÷ 24 hours.<br />
accuracy ± 7%<br />
precision 2,8% (n = 6)<br />
measurement repeatability<br />
24,1 ± 1,0 (n = 30)<br />
24,1 ± 1,5 (n = 6)<br />
selectiveness 100% (only for THT)<br />
power supply 230 V<br />
weight ~12 kg<br />
dimensions 38 × 26 × 32 cm<br />
maximal energy consumption (in working condition) 80 W<br />
n – number of measurements<br />
n = 6 – daily average at measurements taken every 6 hours<br />
<strong>The</strong> analysis is made with a programmed frequency<br />
of measurements. <strong>The</strong>re is a possibility of setting<br />
any time interval between measurements: from the<br />
minimum of 20 minutes to 24 hours. After completion<br />
of the whole analysis cycle the result of measurement<br />
of concentration of the odorizing agent (THT) is<br />
presented in a digital form (in mg/m 3 ) <strong>and</strong> in graphic<br />
one on a display <strong>and</strong> then it is stored in memory of<br />
the device or is available in a digital form with aid<br />
of GAZ-MODEM 2 protocol, in software elaborated<br />
for requirements of the device as well as in an analog<br />
form in the output current 4-20 mA. <strong>The</strong> analyzer<br />
software facilitates simple <strong>and</strong> intuitional operation<br />
of the device.<br />
<strong>The</strong> ANAT-M analyzer in its current version is perfectly<br />
suited for cooperation with the domestic telemetry<br />
system, chiefly due to the fact that a protocol<br />
was implemented in it, in accordance with commonly<br />
accepted st<strong>and</strong>ard in gas industry. Data transmission<br />
is executed in it almost identically as in the case of<br />
st<strong>and</strong>ard gas computers. Reading the archived data<br />
from the analyzer is also possible, which in of lack<br />
of transmission (e.g. due to telemetry breakdown)
GAS: exploration, distribution, sales<br />
guarantees access to information stored in the device<br />
memory. An additional benefit of applying transmission<br />
protocol is the possibility of extracting other<br />
information (not only THT concentration) from the<br />
analyzer which can be used for the purpose of diagnostics,<br />
servicing, which additionally increases credibility<br />
of measurements.<br />
Measurement data can be transferred to central<br />
control rooms with aid of available telemetric <strong>and</strong> data<br />
transmission systems in the facility <strong>and</strong> integrated with<br />
existing telemetric systems (e.g. TelWin system).<br />
Measurement archive is formed automatically<br />
in an internal ‘inerasable’ memory of the analyzer. It<br />
covers the memory areas for measurements, diagnostic<br />
data (in the form of chromatographic curves)<br />
<strong>and</strong> incidets. <strong>The</strong> data from internal memory of the<br />
device can be written down on an SD memory card<br />
in the form of FAT system files. <strong>The</strong> format of created<br />
files (*.csv) enables direct import to most calculation<br />
sheets. In addition, together with each data set, an interpretative<br />
script is written down (JAVA script) at the<br />
same place in the same catalogue, enabling graphic<br />
representation of measurement data. It is also possible<br />
to create an archive of measurements taken by<br />
the device on an SD card.<br />
For requirements of telemetry, the data is also<br />
made accessible via the RS-232 interface in the protocol<br />
GAZ-MODEM 2. For diagnostic purposes, the<br />
reading of archive data was executed<br />
written down in 1 second intervals<br />
(diagnostic data in the form of<br />
chromatographic curves).<br />
Configuration of operational parameters<br />
of the analyzer <strong>and</strong> their<br />
storage in ‘inerasable’ memory (configuration<br />
file) is possible in a direct<br />
way (by their modification on a<br />
touch screen) or remotely, using the<br />
GAZ-MODEM 2 protocol.<br />
In order to secure safety <strong>and</strong> credibility<br />
of measurements, the analyzer<br />
contains programmed alarm conditions<br />
detected by an internal computer.<br />
Extended auto-diagnostics of<br />
analyzer operation permits immediate<br />
program reaction to alarm conditions<br />
<strong>and</strong> defective devices. Memory<br />
inserts are created then in the incident<br />
memory. Automatic reaction to<br />
alarm conditions consists in attempts<br />
of recreating the correct operation<br />
mode of the analyzer. In case of critical<br />
alarms, measurement taking is<br />
stopped, which is signaled by a relevant<br />
insert into the incident memory.<br />
<strong>The</strong> diagnostic program for the ANAT-M analyzer<br />
for a PC class computer allows to check the correctness<br />
of device operation, including: reading of the<br />
current data, configuration of analyzer operational<br />
parameters from the computer <strong>and</strong> reading of the archive<br />
data.<br />
<strong>The</strong> analyzer comprises sub-assemblies intended<br />
for work in industrial temperature range (working<br />
temperatures from –15°C to +35°C). Owing to the<br />
application of precise analog systems, the ANAT-M<br />
features large precision of measurements <strong>and</strong> the<br />
application of an efficient micro controller provides<br />
completely automatic operation of the device.<br />
Operational experience has confirmed high efficiency<br />
<strong>and</strong> reliability of the ANAT-M analyzer as well as<br />
correctness of operation <strong>and</strong> credibility of its indications<br />
in the facility. <strong>The</strong> popularity of the device in the<br />
domestic gas industry is confirmed by the map below<br />
(Fig. 1) with marked locations of installing these<br />
devices in the facility (situation as of June 2011).<br />
At present, already over 100 items of the ANAT-M<br />
analyzers function in the domestic control systems of<br />
gas odorant content in the areas of three gas industry<br />
companies (table 2). Great popularity of these devices<br />
is testified by their common application in remote<br />
control systems of this process. <strong>The</strong> first system of this<br />
type, using the ANAT-M analyzers was implemented<br />
in 2010 at the <strong>Gas</strong> Production Plant in Białystok of the<br />
Fig 1. Distribution of locations with installed ANAT-M analyzers on the map of Pol<strong>and</strong><br />
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Mazovian <strong>Gas</strong> Production Company [3]. Its goal is not<br />
only to monitor but also to control odorizing of the<br />
gas distributed by low <strong>and</strong> medium pressure mains,<br />
thus making contribution in the dynamic development<br />
of the MSG distribution system by more effective<br />
controlling of exploitation processes <strong>and</strong> management<br />
of the company assets.<br />
By close integration of the ANAT-M analyzers<br />
with the odorizing process management system at<br />
the OZG Białystok, its control was optimized from<br />
the local level of gas control center. In combination<br />
with modernization of the odorizing installations<br />
it resulted in the possibility to maneuver with the<br />
dose of odorizing agent introduced to gas by allowing<br />
immediate reaction to remotely read significant<br />
deviations from commonly approved parameters of<br />
odorizing in the entire controlled area of distribution<br />
system.<br />
Summing up the merits of ANAT-M analyzer, it can<br />
be stated that it is a specialized chromatographic online<br />
analyzer featuring parameters of operation which<br />
are adjusted in a selective way to detect <strong>and</strong> mark<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
Table 2. <strong>The</strong> ANAT-M in <strong>Polish</strong> gas industry market – sales<br />
in period: December 2005 – June 2011<br />
ordering entity<br />
Mazovian <strong>Gas</strong> Production Company Co. Ltd<br />
Carpathian <strong>Gas</strong> Production Company Co. Ltd<br />
Pomeranian <strong>Gas</strong> Production Company Co.<br />
Ltd<br />
THT content in natural gas, exceptional in its class <strong>and</strong><br />
adjusted to conditions required by the <strong>Polish</strong> gas industry,<br />
<strong>and</strong> at a price significantly lower than other<br />
devices fulfilling similar functions.<br />
Bibliography:<br />
1)<br />
2)<br />
3)<br />
sales of ANAT-M analyzers<br />
[pcs]<br />
OZG Białystok 22<br />
OZG Warsaw 16<br />
OZG Łódź 6<br />
OZG Mińsk Mazowiecki 14<br />
OZG Ciechanów 11<br />
OZG Radom 5<br />
OZG Tarnów 14<br />
OZG Kielce 8<br />
OZG Jasło 5<br />
OZG Kraków 6<br />
OZG Lublin 2<br />
OZG S<strong>and</strong>omierz 2<br />
OZG Bydgoszcz 1<br />
OZG Gdańsk 6<br />
Total sales in period 12.2005 – 06.2011 [pcs] 118<br />
<strong>The</strong> author is an Assistant Professor, head of the<br />
Department <strong>and</strong> <strong>Gas</strong> Fuel Odorizing Unit at Oil <strong>and</strong><br />
<strong>Gas</strong> Institute, Warsaw Branch.<br />
PN-EN ISO 19739:2010: „Gaz ziemny. Oznaczanie związków siarki<br />
metodą chromatografii gazowej”.<br />
ZN-G-5008: 1999: „Gazownictwo. Nawanianie paliw gazowych.<br />
Metody oznaczania zawartości tetrahydrotiofenu (THT)”.<br />
K. Grybowicz, W Stefanowicz: Automatyzacja procesu nawaniania<br />
gazu ziemnego w OZG Białystok”, Przegląd Gazowniczy nr 1(29),<br />
s. 40-41, 2011.
106<br />
One of the greatest challenges for ‘Gazoprojekt’<br />
was construction of the <strong>Gas</strong> Transit Pipelines<br />
System with pumping stations <strong>and</strong> accompanying infrastructure.<br />
‘Gazoprojekt’ does not limit its operations<br />
strictly to the mains <strong>and</strong> gas facilities, the example of<br />
which are fuel pipeline projects. Taking into consideration<br />
the 60 years` operation of ‘Gazoprojekt’, its impact<br />
on the <strong>Polish</strong> energy sector <strong>and</strong> its increased security<br />
is obvious.<br />
Starting position – the stage<br />
of construction <strong>and</strong> expansion<br />
of classic gas plants<br />
‘Gazoprojekt’ was founded in 1951 in the period<br />
of intensive actions related to reconstruction of gas<br />
facilities destroyed during the Second World War. In<br />
1950 the gas system consisted of 154 gas plants producing<br />
gas from coal, 28 natural <strong>and</strong> coal gas distribution<br />
plants, 668 km of high pressure coal gas transmission<br />
pipelines <strong>and</strong> 1035 km of high methane natural<br />
gas transmission pipelines. <strong>The</strong> length of distribution<br />
mains was 6.3 thous<strong>and</strong> km. In the initial period the<br />
main issues of ‘Gazoprojekt’ were focused on projects<br />
of reconstruction of the local gas plants <strong>and</strong> local distribution<br />
mains.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
Contribution of the BSiPG GAZOPROJEKT<br />
(<strong>Gas</strong> Engineering Projects) in increased<br />
security in the <strong>Polish</strong> gas sector<br />
GRZEGORZ ŁAPA<br />
‘Gazoprojekt’ was a co-author of gas industry transformation from the<br />
local-municipal character into a signifi cant element of the fuel-energy<br />
sector by preparing investment projects, including among other<br />
things about 20 thous<strong>and</strong> kilometers of gas transmission pipelines,<br />
over 60 thous<strong>and</strong> kilometers of distribution mains, eight Underground<br />
<strong>Gas</strong> Storage Reservoirs, KRIO Odolanów (denitriding plant).<br />
Apart from the post war reconstruction of classic<br />
gas plants, projekts were made for new facilities in<br />
Białystok, Bydgoszcz, Poznan <strong>and</strong> Kłodzko. A number<br />
of projects were elaborated for the new Coal<br />
<strong>Gas</strong> Transmission Plants (purification, pumping <strong>and</strong><br />
storage of gas), e.g. at Zdzieszowice, Knurow, Radlin,<br />
Walenty, Zabrze, Debiensko. From the point of<br />
view of the energy security of the country the most<br />
significant was participation of ‘Gazoprojekt’ in expansion<br />
of transmission <strong>and</strong> distribution systems.<br />
In 1960 the length of the coal gas pipeline mains<br />
was already 1070 km <strong>and</strong> the one transmitting high<br />
methane natural gas – 1420 km. Parallel to expansion<br />
of gas transmission system also the local distribution<br />
mains were developed (in 1960 – 7.8 thous<strong>and</strong><br />
km).<br />
Programming the development<br />
of the gas sector<br />
By the fi fties of the 20 th century, the gas industry in<br />
Pol<strong>and</strong> consisted chiefl y of local municipal enterprises<br />
busy with production <strong>and</strong> distribution of gas in the<br />
municipal gas mains. Increased gas consumption <strong>and</strong><br />
related necessity of expansion of the state gas transmission<br />
system enforced a new quality of the gas in-
GAS: exploration, distribution, sales<br />
Dispersed gas sources <strong>and</strong> local range of<br />
gas transmission pipelines limited the increase<br />
in gas consumption.<br />
dustry – it changed its character from local-municipal<br />
to a significant element of the fuel-energy sector. It<br />
brought the necessity of organizing relevant services<br />
which would take care of professional programming<br />
<strong>and</strong> development planning in the <strong>Polish</strong> gas industry.<br />
After unsuccessful attempts to organize such services<br />
at the Head Office of <strong>Gas</strong> Industry Federation in Warsaw,<br />
finally it was at ‘Gazoprojekt’ that the Programming<br />
Lab of <strong>Gas</strong> Transmission Mains in Pol<strong>and</strong> was<br />
established.<br />
<strong>The</strong> tasks of Programming Lab comprised of:<br />
• <strong>The</strong> survey of the gas market <strong>and</strong> determining<br />
the dem<strong>and</strong> for gas in the medium <strong>and</strong> long<br />
term forecasts both for Pol<strong>and</strong> <strong>and</strong> for particular<br />
regions;<br />
• Drawing up medium <strong>and</strong> long term gas balance;<br />
• analysis of gas acquisition sources;<br />
• optimization of expansion of gas transmission<br />
system, elaboration of initial data <strong>and</strong> project assumptions<br />
for constructing new linear <strong>and</strong> nonlinear<br />
facilities <strong>and</strong> expansion of those already<br />
existing;<br />
• analysis <strong>and</strong> study elaborations concerning methodology<br />
for forecasts in respect of gas dem<strong>and</strong>,<br />
acquisition from domestic extraction sources,<br />
principles of balancing <strong>and</strong> optimizing the development<br />
of transmission system <strong>and</strong> distribution<br />
lay-outs;<br />
• elaboration of own analytic methods <strong>and</strong> tools.<br />
Since 1 January 2006, due to actual expansion of<br />
the range <strong>and</strong> profile of operations outside the gas<br />
industry, the Programming Lab changed its name to<br />
Studies <strong>and</strong> Analyses Lab.<br />
Contribution of ‘Gazoprojekt’ in<br />
development of the gas sector<br />
in the years 1960-1980<br />
In the twenty years` period of 1960-1980 there<br />
was substantial expansion of the transmission system<br />
(9.5 thous<strong>and</strong> km). <strong>The</strong> length of the mains in<br />
particular subsystems in 1980 was as follows:<br />
•<br />
•<br />
•<br />
Development of coal <strong>and</strong> natural gas<br />
transmission system increased possibilities<br />
of utilizing domestic reserves.<br />
Fig. 1. <strong>Gas</strong> system in 1950 Fig. 2. <strong>Gas</strong> system in 1960<br />
coal gas – 2640 km,<br />
high methane gas – 6136 km,<br />
nitrated gas – 2471 km.<br />
Expansion of the coal gas subsystem was connected<br />
with successive liquidation of the local gas plants.<br />
Liquidation of 100 gas plants by the year 1980 required<br />
elaboration of programs for changing the distribution<br />
mains <strong>and</strong> recipients. <strong>The</strong> development of coal gas<br />
reached its peak in 1980. Consumption of coal gas in<br />
the period 1950-1980 increased from 0.39 to 2.7 billion<br />
m 3 . Owing to the construction of transmission gas<br />
pipelines, the subsystems of Lower <strong>and</strong> Upper Silesia<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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108<br />
were linked together. In order to balance the unequal<br />
consumption of coal gas, <strong>Gas</strong> Distribution Facility was<br />
constructed in Szopienice. <strong>The</strong> gas compatible with<br />
coal gas, which was produced there, secured the dem<strong>and</strong><br />
peaks at the level of 50 thous<strong>and</strong> m 3 /hour.<br />
Closing of a ring of high pressure gas pipelines of<br />
large diameters which allowed introduction into this<br />
system of gas obtained at the Odolanow Denitriding<br />
Plant was highly important in the high methane gas<br />
system. Construction of the denitriding plant not only<br />
allowed to balance uneven dem<strong>and</strong> in the high meth-<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
Fig. 3. <strong>Gas</strong> system in 1970 Fig. 4. <strong>Gas</strong> system in 1980<br />
Fig. 5. Flowchart of cryogenic installation<br />
ane gas system but also increased utilization of sources<br />
of nitrated natural gas, <strong>and</strong> lack of underground gas<br />
storages in the subsystem did not result in the necessity<br />
to reduce production in lower dem<strong>and</strong> periods in<br />
summer. As a result of increased extraction, substantial<br />
expansion of nitrated natural gas transmission system<br />
was needed.<br />
<strong>The</strong> installation of cryogenic denitriding of natural<br />
gas extracted from local sources in the area of Odolanow<br />
was designed at ‘Gazoprojekt’ on the basis of the<br />
English process. Commercial products of the <strong>Gas</strong> De-
GAS: exploration, distribution, sales<br />
Plans of exp<strong>and</strong>ing the capacity of UGS <strong>The</strong> state of existing transmission system<br />
Fig. 6. Location of existing <strong>and</strong> designed UGS<br />
nitiriding Plant KRIO Odolanow, apart from high methane<br />
gas, supplied into the transmission system in gaseous<br />
form, are also liquefied natural gas (LNG) <strong>and</strong><br />
helium.<br />
Underground gas storage<br />
reservoirs (UGS)<br />
Underground <strong>Gas</strong> Storage Reservoirs, as facilities<br />
increasing the energy security have always been one<br />
of the most crucial areas of ‘Gazoprojekt’ activities. Its<br />
team developed a program, which has been executed<br />
up untill now by PGNiG (<strong>Polish</strong> <strong>Petroleum</strong> <strong>and</strong> <strong>Gas</strong> Mining),<br />
of exp<strong>and</strong>ing the underground gas storage reservoirs<br />
in Pol<strong>and</strong> <strong>and</strong> the concept <strong>and</strong> projects for the<br />
UGS reservoirs in: Husow, Swarzow, Strachocina, Wierz-<br />
chowice, Mogilno, Kosakowo, Daszewo, Bonikowo <strong>and</strong><br />
– currently – Brzeznica. <strong>The</strong> Location of the existing <strong>and</strong><br />
designed UGS reservoirs is presented in Fig. 6.<br />
Contribution of ‘Gazoprojekt’<br />
in development of the<br />
gas sector after 1980<br />
Successive liquidation of classic gas plants <strong>and</strong><br />
substituting the gas they produced with supplies of<br />
natural gas enabled to satisfy the growing dem<strong>and</strong>.<br />
Fig. 7. Nitrated gas transmission system in 2011<br />
It was related with elaboration <strong>and</strong> execution of the<br />
program for switching the distribution mains <strong>and</strong> recipients<br />
to natural gas. This process was commenced<br />
in 1984. Later a need for limiting the range of nitrated<br />
gas appeared, which was caused by the necessity of<br />
maintaining security of supplies i.e. keeping up the required<br />
parameters of supplies (especially in the area of<br />
Przymorze) <strong>and</strong> unlocking the construction of the gas<br />
mains in the area covering the system.<br />
Economy reasons were no less important due to<br />
large nitrogen content, the transmission <strong>and</strong> distribution<br />
of nitrated gas is more expensive than in the case<br />
of high methane.<br />
<strong>The</strong> system of transit gas pipelines across<br />
the <strong>Polish</strong> territory<br />
<strong>The</strong> first ‘approach’ to construction of transit gas<br />
pipeline was made in the years 1966-1969. <strong>The</strong> technical<br />
project forecast the construction of gas pipeline<br />
DN 900 (Pr 5.5 MPa) 620 km long from Brzesc to Cybinka<br />
with four pumping stations on the route. <strong>The</strong> investment<br />
was interrupted in 1970. ‘Gazoprojekt’ returned<br />
to this investment in August 1993 as the General Designer<br />
of the transit gas pipeline system.<br />
<strong>The</strong> concept, multi-variant technical-operational<br />
assumptions <strong>and</strong> technical documentation were elaborated<br />
at ‘Gazoprojekt’ for this venture. During initial<br />
projekt works ‘Gazoprojekt’ cooperated with ‘Gazprom’,<br />
‘Biełtransgaz’ <strong>and</strong> ‘Wingaz’, chiefly in respect of agreement<br />
on transmission capacity of the whole Transit<br />
<strong>Gas</strong> Pipeline System from the Jamal basin to Western<br />
Europe.<br />
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Safety reports of the transit gas pipeline<br />
system<br />
A contribution in increased energy security is the<br />
analysis of reliability of the pipeline <strong>and</strong> nonlinear facilities<br />
executed by ‘Gazoprojekt’ <strong>and</strong> assessment of<br />
operational risk of the transmission <strong>and</strong> distribution<br />
mains. <strong>The</strong> results of analysis <strong>and</strong> evaluation are described<br />
in the form of safety reports. <strong>The</strong> aspects of<br />
operational safety are governed e.g. by GAS PIPELINE<br />
OPERATION AND USE MANUALS of particular operators.<br />
Cross-border connections of the gas transmission<br />
systems<br />
Connections of this kind are exceptionally important<br />
for energy security. Being actively involved, ‘Gazoprojekt’<br />
takes part in project works <strong>and</strong> pre-project<br />
analysis related with planning <strong>and</strong> execution of the<br />
inter-connectors.<br />
Existing cross-border connections of the<br />
<strong>Polish</strong> transmission system<br />
<strong>The</strong> Eastern border – reception of gas from the<br />
Jamal contract is executed by connections in Droz-<br />
dowicze, Wysokoje <strong>and</strong> with the transit system in<br />
Włocławek <strong>and</strong> Lwówek. Connections to Hrubieszow<br />
<strong>and</strong> to Białystok are of a local character. <strong>The</strong>y were also<br />
designed by ‘Gazoprojekt’.<br />
<strong>The</strong> Western border – connections with the German<br />
system in Lasowo with pumping stations in Krzywa<br />
<strong>and</strong> Jeleniow enabled the execution of supplies<br />
from the so-called ‘small’ Norwegian contract. Currently<br />
‘Gaz-System’ is executing investments related to<br />
exp<strong>and</strong>ing the transmission mains, which render in-<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
Fig. 8. Diagram of Transit <strong>Gas</strong> Pipeline System through the area of the <strong>Polish</strong> Republic (DN 1400)<br />
creased gas import possible through the Lasowo Hub.<br />
In this respect ‘Gazoprojekt’ elaborated, upon the order<br />
of the Transmission Pipeline Operator, projects of pipelines<br />
DN 500 MOP 8.4 MPa in sections Jeleniow-Dziwiszow,<br />
Taczalin-Radakowice <strong>and</strong> Radakowice-Gałow.<br />
Existing connections in the area of Słubice, Gubin <strong>and</strong><br />
Swinoujscie are of a local character.<br />
<strong>The</strong> Southern border – ‘Gazoprojekt’ executed analytic<br />
pre-project works, elaborating complete project<br />
documentation <strong>and</strong> acting upon the order of ‘Gaz-System’<br />
as the General Investment Constructor; <strong>The</strong> Company<br />
built the <strong>Polish</strong> section of the inter-connector<br />
which will connect the <strong>Polish</strong> <strong>and</strong> Czech transmission<br />
systems near Cieszyn.<br />
<strong>The</strong> project for the system connection between Pol<strong>and</strong><br />
(UGS Strachocin) <strong>and</strong> Slovakia (Veľké Kapušany) was<br />
worked out at ‘Gazoprojekt’ as well. Existing connections<br />
near Głuchołazy <strong>and</strong> Branice are of a local character.<br />
Projects PolPipe <strong>and</strong> BalticPipe: in the years<br />
1999–2003 ‘Gazoprojekt’ executed a series of analyses,<br />
studies <strong>and</strong> the Program Spatial Concept concerning<br />
the PolPipe <strong>and</strong> BalticPipe pipelines. <strong>The</strong><br />
objective of PolPipe pipeline was direct connection<br />
with Norwegian gas deposits. Its scope comprised<br />
the construction of about 1000 km of off-shore gas<br />
pipeline. In the case of the BalticPipe gas pipeline<br />
the scope of investment is substantially smaller <strong>and</strong><br />
comprises the construction of about 230 km of the<br />
undersea gas pipeline through the Baltic Sea. <strong>The</strong><br />
beginning of the pipeline was located in Denmark<br />
<strong>and</strong> the l<strong>and</strong>ing point is forecast on the <strong>Polish</strong> shore<br />
near Niechorze.<br />
Project Amber Pipe – in the analyses executed up<br />
untill now, the length of the Amber Pipe has been estimated<br />
at about 2200 km on the route: Latvia, Lithuania,<br />
Pol<strong>and</strong> <strong>and</strong> farther westward to Germany. A fragment
GAS: exploration, distribution, sales<br />
of this investment may be the gas pipeline Szczecin-<br />
Gdansk, currently being constructed by ‘Gaz-System’.<br />
Liquefied natural gas (LNG) – the use of liquefied<br />
natural gas is treated as an element of diversification<br />
of gas supplies increasing the energy security. ‘Gazoprojekt’<br />
developed analyses, concepts <strong>and</strong> projects<br />
concerning supplies, reception terminals <strong>and</strong> facilities<br />
connected with direct operation <strong>and</strong> regasification of<br />
LNG. Currently, ‘Gazoprojekt’ is developing projects of<br />
gas pipelines, the execution of which is forecast within<br />
the frames of the Act about investments in the scope of<br />
liquefied natural gas regasification terminal in Swinoujscie,<br />
which will enable introduction of gas from the LNG<br />
terminal constructed by the Company <strong>Polish</strong> LNG in<br />
Swinoujscie, i.e.:<br />
•<br />
•<br />
Swinoujscie-Szczecin – DN 800 MOP 8.4 MPa;<br />
Gustorzyn-Odolanow – DN 700 MOP 8.4 MPa.<br />
Feasibility study of the petroleum<br />
pipeline Brody-Płock<br />
<strong>The</strong> objective of the investment is transit of<br />
crude oil extracted in the area of the Caspian Sea<br />
to countries of the European Union with the possibility<br />
of receiving <strong>and</strong> utilizing a part of transported<br />
oil in the area of Pol<strong>and</strong> – as the principal<br />
goal of diversification of crude oil supplies to<br />
Pol<strong>and</strong>.<br />
In this respect ‘Gazoprojekt’ selected the route<br />
of Brody-Płock pipeline considering the formal,<br />
legal, technical <strong>and</strong> environmental conditions.<br />
Results of the analysis were presented on the international<br />
forum – at the European Committee<br />
<strong>and</strong> the Economic Forum in Krynica, Pol<strong>and</strong>.<br />
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Fig. 9. Existing <strong>and</strong> potential cross-border connections of the <strong>Polish</strong> transmission system<br />
Fig. 10. PolPipe – BalticPipe<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Polpipe<br />
BalticPipe<br />
Niechorze<br />
GAS: exploration, distribution, sales
GAS: exploration, distribution, sales<br />
Route: from Novorossiysk through<br />
Bosphorus<br />
COMPARISON OF OIL TRANSMISSION ROUTES<br />
Fig. 11. <strong>Petroleum</strong> pipeline Brody-Płock-Gdansk<br />
Fig. 12. <strong>The</strong> route of Eastern part of PERN ‘Przyjazn’ petroleum pipeline<br />
Technical-economic audit of execution of<br />
the investment comprising the third line of<br />
PERN ‘Przyjazn’ petroleum pipeline in the<br />
section of Adamowo-Plebanka<br />
<strong>The</strong> objective of the audit: formal-legal analysis,<br />
determining the actual state of progress in project<br />
works, including the scope of executed works, determining<br />
the range of works <strong>and</strong> procedures required<br />
for completion of the investment, determining the<br />
volume of the budget for accomplishment of the<br />
investment. On the basis of the executed analyses<br />
<strong>and</strong> opinions, corrective <strong>and</strong> remedial recommendations<br />
were worked out for the investor in the scope of<br />
eradication of formal-legal <strong>and</strong> technical deficiencies<br />
Route: from Novorossiysk through Brody<br />
<strong>and</strong> Płock<br />
with proposition to implement several procedures of<br />
control <strong>and</strong> project execution management.<br />
<strong>The</strong> investments mentioned in the article are only a<br />
part of the projects executed by ‘Gazoprojekt’. On the<br />
basis of the presented examples, it can be stated that<br />
contribution of <strong>Gas</strong> Engineering Projects ‘GAZOPRO-<br />
JEKT’ in the development of gas industry <strong>and</strong> also in<br />
the increased energy security for Pol<strong>and</strong> is vital. <strong>The</strong><br />
strategy of ‘Gazoprojekt’ comprises continuation of operations<br />
related to this sector also in the future.<br />
Vice President of the Board<br />
BSiPG „GAZOPROJEKT” SA<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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n Pol<strong>and</strong>, a multi-energy company is the sub-<br />
I ject that provides electric energy, central heating<br />
<strong>and</strong> gas, <strong>and</strong> obtains energy from unconventional,<br />
e.g. renewable sources.<br />
This short characteristic is a good description<br />
of the activity of CP Energy Capital Group <strong>and</strong><br />
its subsidiaries. CP Energy, apart from the turnover<br />
<strong>and</strong> distribution of natural gas, concentrates<br />
more <strong>and</strong> more on full service which offers notable<br />
economic benefits to its industrial clients.<br />
It offers modern, extensive <strong>and</strong> optimum energy<br />
solutions with the use of natural gas mains, LNG<br />
(Liquefied <strong>Natural</strong> <strong>Gas</strong>) <strong>and</strong> liquid fuels (LPG).<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
Multi-Energy companies – the idea <strong>and</strong> development prospects<br />
”Multi”, meaning ”many modern<br />
solutions”<br />
MARIUSZ CALIŃSKI<br />
For a few years now, companies in the energy sector<br />
have declared development in multi-energy companies<br />
– how is this idea carried out in practice?<br />
Extensive approach<br />
In April 2011, CP Energy amalgamated with KRI<br />
plc – another company in the sector. This resulted in<br />
increased dynamics of Capital Group development<br />
owing to the extensiveness of off ered services, optimization<br />
of the currently working energy systems<br />
<strong>and</strong> off ering the clients energy supplies indispensable<br />
for technology <strong>and</strong> social-living processes.<br />
<strong>The</strong> opportunity of offering the clients a wide<br />
spectrum of energy solutions is provided by the<br />
LNG (Liquefied <strong>Natural</strong> <strong>Gas</strong>) – the natural gas<br />
which has been used for many years <strong>and</strong> which,
GAS: exploration, distribution, sales<br />
when cooled down to -163°C transforms into liquid<br />
state. Precise <strong>and</strong> professional operation of<br />
the most modern technologies which use LNG<br />
<strong>and</strong> natural gas is – which is worth emphasizing<br />
– KRI`s domain. <strong>Natural</strong> gas liquefaction is associated<br />
with the necessity for a very thorough fuel<br />
purification from carbon dioxide, nitrogen, water<br />
<strong>and</strong> mercury. LNG plays an important role in gassupply<br />
system <strong>and</strong> in ensuring central heating to<br />
towns <strong>and</strong> districts; it also helps in solving energy<br />
problems in industries far away from transmission<br />
systems. It is also an essential link in the process of<br />
transitory gas supplies in areas deprived of traditional<br />
gas mains.<br />
Savings without the<br />
loss of quality<br />
CP Energy draws attention to the possibility for<br />
potential clients to use solutions which offer notable<br />
savings that often amount to 1 billion PLN<br />
annually (administrative districts, thermal energy<br />
companies, local production companies). In realization<br />
of its tasks CP Energy focus on the imple-<br />
mentation of solutions which enable return of the<br />
invested capital in the perspective of many years`<br />
cooperation.<br />
Essential for the Group’s interest <strong>and</strong> operation<br />
is a quick response to the market needs,<br />
especially to the growing dem<strong>and</strong> for outsourcing<br />
services in energy solutions, observed in Pol<strong>and</strong>.<br />
<strong>The</strong> outsourcing services offered by CP Energy<br />
consist in an extensive approach to clients’<br />
expectations, considering energy consultancy,<br />
investment execution, facility operation, property<br />
management <strong>and</strong> supply of final energy<br />
products.<br />
<strong>The</strong> Capital Group, in conformity with adopted<br />
by the European Union goals for the energy <strong>and</strong><br />
climate policy ”3 × 20”, which in particular takes<br />
into consideration the aspiration for greenhouse<br />
gas emission reduction, executes infrastructural<br />
investments (energetics, heat engineering) based<br />
on natural gas which was acknowledged as fuel<br />
that supports environment protection <strong>and</strong> ensures<br />
primal energy savings.<br />
<strong>The</strong> offer of CP Energy Capital Group is a response<br />
to the market expectations <strong>and</strong> clients’<br />
dem<strong>and</strong> for services <strong>and</strong> energy products,<br />
especially:<br />
• supplies of gas fuel for energetics, heat<br />
engineering, production companies <strong>and</strong><br />
transport;<br />
• electric energy supplies;<br />
• gas-supply systems of administrative districts<br />
<strong>and</strong> allotted economical areas;<br />
• municipal boiler house modernization which<br />
enables the elimination of dusts, sulphur, NOx,<br />
CO2 reduction <strong>and</strong> heat supplies;<br />
•<br />
energy outsourcing.<br />
Multi-flexibility<br />
Energy analysis <strong>and</strong> conversations with clients<br />
enable flexible adjustment of the offer to the<br />
needs, in order to use the most suitable way of cooperation<br />
depending on the specificity of chosen<br />
energy solutions <strong>and</strong> necessary activities concerning<br />
its optimization. Systems of crest power or re-<br />
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116<br />
serve systems might also be solutions used by CP<br />
Energy.<br />
Apart from realization of many projects which<br />
allow the use of energy solutions based on natural<br />
gas, the CP Energy Capital Group also develops<br />
its operation in turnover of natural gas <strong>and</strong> electric<br />
energy. <strong>The</strong> principle of access of third party to<br />
the mains – TPA principle (Third Party Access), according<br />
to which final recipients can freely choose<br />
the energy seller (producer or turnover company)<br />
who offers the most favourable conditions, among<br />
others enables simultaneous supply of electric energy<br />
<strong>and</strong> natural gas (the so-called dual fuel offer).<br />
In harmony with the strategy<br />
of Pol<strong>and</strong>’s development<br />
<strong>The</strong> aim of the Capital Group is obviously the<br />
continuation of development which enables a<br />
larger supply of different kinds of energy (gas,<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
heating, electric energy, air-conditioning) to the<br />
clients <strong>and</strong> local community <strong>and</strong> creating conditions<br />
which enable its effective <strong>and</strong> profitable use.<br />
Assumptions of domestic energy policy by the<br />
year 2030 indicate that such activities of energy<br />
companies are in accordance with the strategy of<br />
the country’s economic development.<br />
<strong>The</strong> nearest future? <strong>The</strong> interest of companies<br />
like CP Energy Capital Group, in multi-energy investments<br />
<strong>and</strong> cooperation with administrative<br />
districts will be rising. It is very probable, the more<br />
so that such companies have both the opportunities<br />
of capital gain <strong>and</strong> the necessary engineering-technical<br />
base. Encouraging for the activities<br />
is also the TPA principle introduced in the last few<br />
years <strong>and</strong> the privilege of renewable energy with<br />
cogeneration. <strong>The</strong> future belongs to multi-energy.<br />
<strong>The</strong> author is the<br />
Chairman of CP Energy
GAS: exploration, distribution, sales<br />
Pipeline gas<br />
LNG<br />
92.4<br />
9.4<br />
20.9<br />
9.8<br />
<strong>The</strong> main directions in<br />
natural gas trade in 2010<br />
[in bilions m 3 ]<br />
5.4<br />
6.2<br />
16.0<br />
20.1<br />
36.5<br />
44.1<br />
Source: BP Statistical Review of World Energy 2011<br />
4.1<br />
5.5<br />
113.9<br />
12.1<br />
USA<br />
Canada<br />
Mexico<br />
South <strong>and</strong> Central America<br />
Europe <strong>and</strong> Eurasia<br />
Middle East<br />
Africa<br />
Asia <strong>and</strong> Pacic<br />
55.9<br />
16.6<br />
6.5<br />
17.3<br />
10.9<br />
32.0<br />
21.0<br />
18.8<br />
8.8<br />
14.9<br />
7.0<br />
43.3<br />
6.3<br />
17.7<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
5.8<br />
8.2<br />
5.2<br />
117
118<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
7.4<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
GAS: exploration, distribution, sales<br />
<strong>Natural</strong> gas: Proved reserves at end 2010<br />
[in trillion m 3 ]<br />
9.9<br />
14.7<br />
16.2<br />
South <strong>and</strong> Central America ................................7.4<br />
North America ............................................................9.9<br />
Africa ...............................................................................14.7<br />
Asia <strong>and</strong> Pacifi c ........................................................ 16.2<br />
Europe <strong>and</strong> Eurasia ................................................63.1<br />
Middle East ................................................................75.8<br />
Source: BP Statistical Review of World Energy 2011<br />
63.1<br />
75.8
GAS: exploration, distribution, sales<br />
Distribution of confi rmed natural gas resources in 1990<br />
– 125.7 trillion m 3 total<br />
Distribution of confi rmed natural gas resources in 2000<br />
– 154.3 trillion m 3 total<br />
Distribution of confi rmed natural gas resources in 2010<br />
– 187.1 trillion m 3 total<br />
Source: BP Statistical Review of World Energy 2011<br />
Asia <strong>and</strong> Pacifi c ...................................................7.8%<br />
North America ....................................................7.6%<br />
South <strong>and</strong> Central America .........................4.1%<br />
Africa ........................................................................6.8%<br />
Europe <strong>and</strong> Eurasia .......................................43.4%<br />
Middle East ........................................................30.2%<br />
Asia <strong>and</strong> Pacifi c ...................................................8.0%<br />
North America ....................................................4.9%<br />
South <strong>and</strong> Central America .........................4.5%<br />
Africa ........................................................................8.1%<br />
Europe <strong>and</strong> Eurasia .......................................36.3%<br />
Middle East ........................................................38.3%<br />
Asia <strong>and</strong> Pacifi c ...................................................8.7%<br />
North America ....................................................5.3%<br />
South <strong>and</strong> Central America .........................4.0%<br />
Africa ........................................................................7.9%<br />
Europe <strong>and</strong> Eurasia .......................................33.7%<br />
Middle East ........................................................40.5%<br />
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Ecology<br />
in the oil<br />
<strong>and</strong> gas industry
122<br />
<strong>The</strong> aim might be achieved owing to the development<br />
of energetics based on renewable<br />
sources, such as sources of energy coming from renewable,<br />
non-fossil resources, including wind power,<br />
solar energy, aerothermal energy, geothermal,<br />
hydrothermal <strong>and</strong> ocean energy, hydro energy, energy<br />
acquired from biomass, gas coming from garbage<br />
dump, sewage treatment plant <strong>and</strong> biological<br />
sources (biogas) [1]. On the one h<strong>and</strong>, the use<br />
of these sources is a way of acquisition of energy<br />
diversification <strong>and</strong> partial independence from fossil<br />
fuels, on the other h<strong>and</strong>, it realizes goals connected<br />
with environmental protection through creating<br />
opportunities of greenhouse gas emission reduction<br />
currently generated by conventional energetics,<br />
which is largely based on coal in many countries.<br />
<strong>The</strong> legislative actions taken by the European Union<br />
in energetics sector are aimed at promoting the use<br />
of renewable energy sources. In order to do that,<br />
at the end of the year 2008 <strong>and</strong> at the beginning<br />
of the year 2009 climatic <strong>and</strong> energy package was<br />
accepted. <strong>The</strong> package assumed that until the year<br />
2020 the member states will achieve a goal, named<br />
also 3 × 20, which obligates the member states: to<br />
reduce the level of greenhouse gases emission by<br />
20% in comparison with the year 1990, to increase<br />
the contribution of renewable energy sources by<br />
20% in the general volume of consumed energy<br />
<strong>and</strong> to improve the energy efficiency by 20%.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Ecology in the oil <strong>and</strong> gas industry<br />
<strong>The</strong> role of biogas in the development of RES sector<br />
Promotion of Healthier Energy<br />
JOANNA ZALESKA-BARTOSZ<br />
<strong>The</strong> aim of the energy policy currently operated by the European<br />
Union is to guarantee energy security for the member<br />
states, respecting the natural environment at the same time.
Ecology in the oil <strong>and</strong> gas industry<br />
Adopted by the European Parliament <strong>and</strong> the European<br />
Council Directive 2009/28/EC of 23 April 2009<br />
concerning promoting the use of energy from renewable<br />
sources which revises <strong>and</strong> consequently overrules (as of<br />
1 January 2012) the preceding Directives 2001/77/EC<br />
<strong>and</strong> 2003/30/EC, is to be used – in the context of the<br />
already mentioned aim, i.e. to gain 20% contribution of<br />
renewable sources in energy consumption – in order<br />
to promote the use of energy from renewable sources.<br />
<strong>The</strong> new Directive determines obligatory main aims for<br />
particular member states with reference to the complete<br />
energy contribution from renewable sources in<br />
the final gross energy consumption supposed to be<br />
achieved by these countries by the year 2020. For Pol<strong>and</strong><br />
the contribution threshold of renewable energy<br />
sources in the final gross energy consumption in 2020<br />
was determined as 15% but according to the Central<br />
Statistical Office in 2008 the energy contribution from<br />
renewable sources in the final energy consumption<br />
was 6.3% in total [2]. Apart from the main goal, Pol<strong>and</strong><br />
should also fulfill the obligation to achieve indirect<br />
goals imposed by the directive, developing at different<br />
levels in the years mentioned: 8.76% by 2012,<br />
9.54% by 2014, 10.71% by 2016 <strong>and</strong> 12.27% by 2018.<br />
<strong>The</strong> said directive imposed on all the member states<br />
an obligation to introduce proper legal instruments to<br />
the state regulations whose aim is the development<br />
of renewable energetics <strong>and</strong> as a result, its increased<br />
contribution in produced energy balance by encouraging<br />
projects connected with the use of renewable<br />
energy sources <strong>and</strong> guaranteeing the possibilities of<br />
selling the produced energy at advantageous prices.<br />
Because the development of renewable energy sources<br />
requires high capital investment, aiming at increasing<br />
its contribution in the main balance of produced<br />
energy involves the necessity for using proper support<br />
systems. Obviously, the choice of a particular support<br />
system (from among the systems based on tariff prices,<br />
energy origin certificates – ”colour certificates”, tax<br />
solutions) <strong>and</strong> using it is not the only guarantor of increasing<br />
the number of investments in RES. <strong>The</strong> RES<br />
sector development is also conditioned by meeting<br />
the legal requirements, such as regulations concerning<br />
the spatial development, construction law or environment<br />
protection law.<br />
In Pol<strong>and</strong>, supporting renewable energy sources<br />
was reflected in subsequent amendments of the Act of<br />
10 April 1997 – the Energy Law. <strong>The</strong> RES promotion system<br />
(commenced on 2004), cogeneration (since 2007)<br />
<strong>and</strong> biogas (since 2011) included in this legal act was<br />
oriented towards the amount of electric energy coming<br />
from renewable, cogeneration <strong>and</strong> biogas sources.<br />
<strong>The</strong> system is based on the opportunity to gain energy<br />
certificates called ‘green certificates’ by the producer of<br />
electric energy from RES (article 9e of the Energy Law),<br />
cogeneration energy certificates (article 9l of the Energy<br />
Law), biogas energy certificates (article 9o of the<br />
Energy Law) <strong>and</strong> on the resulting property rights [3].<br />
However, straight majority of the EU states built the<br />
RES support system on the basis of tariff prices for producing<br />
energy from RES which is measured by widely<br />
understood energy efficiency, conditioned by the<br />
type of technology, the enterprise location, the age of<br />
the installation <strong>and</strong> not only the amount of produced<br />
energy.<br />
RES structure in Pol<strong>and</strong><br />
According to the Energy Regulatory Office data, by<br />
mid-June 2011 there were 1393 RES installations of total<br />
power 2852 MW (2.852 GW) in the country. 472 wind<br />
power installations (single windmills <strong>and</strong> windmill<br />
farms) had the greatest power (1389 MW). 741 hydroelectric<br />
power plants had the 947.6 MW of manufacturing<br />
capacity. 19 biomass energy plants had the total<br />
capacity of 421.3 MW. Four solar power plants existing<br />
in the country have the capacity of only 0.1 MW. <strong>The</strong>re<br />
were 157 installations using biogas for the production<br />
Type of RES<br />
installation<br />
Number <strong>and</strong> capacity of RES<br />
installations in Pol<strong>and</strong><br />
Number<br />
of installations<br />
Total capacity<br />
[MW]<br />
Average<br />
installation<br />
capacity<br />
[MW]<br />
water 741 947.6 1.28<br />
wind 472 1389.0 2.94<br />
biogas 157 93.4 0.59<br />
biomass 19 421.3 22.17<br />
sun 4 0.1 0.03<br />
of electric <strong>and</strong> thermal energy in the cogeneration system<br />
in the country. <strong>The</strong> total capacity of the installations<br />
was 93.4 MW. <strong>The</strong>re were also 44 installations in<br />
Pol<strong>and</strong> producing electric current through co-burning<br />
of biomass <strong>and</strong> fossil fuels. However, including the latter<br />
ones in the support system in the form of green<br />
certificates is quite a controversial solution <strong>and</strong>, in the<br />
opinion of many experts, it shortens the <strong>Polish</strong> odds<br />
on realization of the 2020 goal (15% of obligatory RES<br />
contribution for Pol<strong>and</strong>) noted in the 2009/28/EC directive.<br />
<strong>The</strong> same amount of biomass used in the sys-<br />
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124<br />
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Ecology in the oil <strong>and</strong> gas industry<br />
tem of highly efficient cogeneration would make a<br />
three times higher contribution in the realization of<br />
the determined goal for RES, <strong>and</strong> reaching this goal<br />
will not be an easy task for Pol<strong>and</strong> [4].<br />
From among all 157 biogas installations operating<br />
in June 2011, the majority produces energy from bio<br />
gas acquired from waste stockpile <strong>and</strong> sewage treatment<br />
plant. According to the register of energy companies<br />
dealing with agricultural biogas production run by<br />
the Chairman of Agricultural <strong>Market</strong> Agency, there are<br />
currently (as of 24.05.2011) only 11 agricultural biogas<br />
companies in the country of 11.5 MW total capacity [5].<br />
In Germany, in comparison with Pol<strong>and</strong>, at the end of<br />
the year 2010 there were 6.000 biogas installations of<br />
total capacity of 2280 MW with potentials comparable<br />
with the <strong>Polish</strong> agricultural biogas potential assessed<br />
on the basis of the acreage size <strong>and</strong> the availability of<br />
agricultural waste. Such structure of biogas technologies<br />
in Pol<strong>and</strong> is a result of used electric energy support<br />
system from renewable sources adopted at the stage<br />
of accession to the European Union <strong>and</strong> implementation<br />
of the Directive 2001/77/EC of 27 September<br />
2001 concerning the internal market support of electric<br />
energy production produced from renewable energy<br />
sources. <strong>The</strong> adopted system of green certificates of<br />
supporting electric energy coming from RES promotes<br />
every electric energy unit in the same way, no matter<br />
what source <strong>and</strong> technology have been used. <strong>The</strong> material<br />
for biogas production, practically free, in stockpiles<br />
<strong>and</strong> sewage treatment plants, <strong>and</strong> the legal obligation<br />
of stockpile degassing <strong>and</strong> using the energy of<br />
extracted biogas because of environmental protection<br />
constitute a sufficient encouragement to invest in this<br />
kind of biogas technologies.<br />
<strong>The</strong> guarantee to meet the already established for<br />
our country renewable energy contribution in the final<br />
gross energy consumption, the necessity for CO2<br />
emission reduction <strong>and</strong> the obligation of implementation<br />
of the 2009/28/EC directive contained in ”<strong>The</strong> national<br />
plan concerning energy from renewable sources”<br />
accepted by the government, result in the assumption<br />
that the significance of agricultural biogas in the<br />
green energy market is going to increase quite soon.<br />
<strong>The</strong> amended act of 8 January 2010 of the Energy Law<br />
which on 1 January 2011 introduced biogas origin certificates<br />
called “brown certificates” – they confirm the<br />
production <strong>and</strong> introduction of agricultural biogas to<br />
distributional gas mains (article 9o of the Energy Law)<br />
– is supposed to be an additional encouragement for<br />
investing in agricultural biogas technologies. <strong>The</strong> opportunity<br />
of receiving the ”brown certificate” concerns<br />
agricultural biogas producers only, <strong>and</strong> only those<br />
who decide to introduce it to the gas mains. In a situation<br />
where electric energy is produced from extracted<br />
biogas, the producer will receive the green certificate,
Ecology in the oil <strong>and</strong> gas industry<br />
but when they use biogas for electric energy production<br />
in cogeneration – the producer will also receive<br />
violet or yellow certificate.<br />
Opportunities of development<br />
in biogas market<br />
<strong>The</strong> government programme adopted by the Council<br />
of Ministers in July 2010 entitled: ”<strong>The</strong> directions<br />
of agricultural biogas works development in Pol<strong>and</strong>”<br />
drawn up by the Ministry of Economy in cooperation<br />
with the Ministry of Agriculture <strong>and</strong> Rural Development<br />
presents a plan whose realization is supposed<br />
to result in building approximately one agricultural<br />
biogas plant in each district. According to predictions<br />
by the Renewable Energy Institute presented in ”<strong>The</strong><br />
companion for investors interested in building agricultural<br />
biogas works” drawn up by the Ministry of Economy,<br />
stimulating agricultural biogas market will depend<br />
on the evolution <strong>and</strong> improvement in biogas projects<br />
support system, especially those of lower manufacturing<br />
capacity, i.e. lower than 1 MW [6]. Currently applied<br />
system, based on origin certificates which are stock<br />
commodity <strong>and</strong> investment subsidies, prefers higher<br />
capacity installations <strong>and</strong> installations in which the<br />
extracted biogas is consumed in cogeneration units.<br />
New opportunities for agricultural biogas works market<br />
development are created by the amended Energy<br />
Law which introduced the possibility of pumping agricultural<br />
biogas to the gasworks mains after adaptation<br />
of the gas to the qualitative parameters of gas transported<br />
through these gas mains. For introducing biomethane<br />
(refined biogas) to the distributional mains<br />
of natural gas its producer might receive an additional<br />
support in the form of the so-called ”brown certificate”.<br />
Transport of the extracted biogas to places with<br />
greater dem<strong>and</strong> for thermal energy than in the location<br />
of agricultural biogas works, or to places where<br />
biogas might be used as fuel for cars will enable more<br />
effective exploitation of the biogas energy. Usually<br />
thermal energy produced from biogas in cogeneration<br />
CHP systems situated by biogas works is not fully used.<br />
However, as long as there is no executive directive to<br />
the amended Act of the Energy Law, the instrument is<br />
going to be a defunct regulation. <strong>The</strong> potential development<br />
of biogas technologies based on pumping biomethane<br />
to gas mains will be dependent on the form<br />
of this regulation <strong>and</strong> especially on the suggested way<br />
of counting of the amount of produced agricultural biogas<br />
on the equivalent amount of electric energy produced<br />
in RES <strong>and</strong> qualitative requirements for agricultural<br />
biogas pumped to the gas system.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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Ecology in the oil <strong>and</strong> gas industry<br />
<strong>The</strong>re are issues that need to be regulated legally<br />
<strong>and</strong> among them there is the issue of who will incur<br />
the costs of introducing biogas to the local natural gas<br />
mains. Having considered the fact that agricultural biogas,<br />
before being pumped into distribution mains,<br />
has to be subject to the process of st<strong>and</strong>ardization, i.e.<br />
the natural gas purifi cation <strong>and</strong> refi ning to the qualitative<br />
parameters, such a way of biogas use is burdened<br />
with considerable fi nancial outlays connected with investments<br />
<strong>and</strong> exploitation. Apart from the costs of<br />
the installation of biogas refi ning alone, there are additional<br />
costs connected with the necessity for building<br />
or expansion of the gas mains which is usually absent<br />
in rural areas where agricultural biogas works come<br />
into existence. One of the ways for adapting the agricultural<br />
biogas is building local pipelines, which provide<br />
biogas for installation of purifi cation <strong>and</strong> refi ning<br />
in whose vicinity there will be gas fi lling stations, used<br />
for transport.<br />
<strong>The</strong> recent years prove that there is an increase<br />
in the interest of pumping biogas into the mains in<br />
Europe. According to information included in the<br />
”EurObserv’ER 2010 biogas barometer” report, in the<br />
year 2009 there were eight European countries out of<br />
28 that extracted biogas, i.e. Austria, France, Holl<strong>and</strong>,<br />
Luxemburg, Germany, Norway, Sweden <strong>and</strong> Switzerl<strong>and</strong><br />
that pumped biomethane into the gas mains. In<br />
the middle of the year 2010 there were 67 installations<br />
for pumping biomethane into pipelines in these countries<br />
<strong>and</strong> other 33 installations were under construction,<br />
among others, at the end of 2010 biogas works<br />
was opened which processed biogas into biomethane<br />
in Great Britain [7]. Biomethane pumped into mains is<br />
used in cogeneration systems for electric <strong>and</strong> thermal<br />
energy production <strong>and</strong> also as road transport fuel. In<br />
Germany only three out of 23 installations for pumping<br />
biomethane into mains are used for transport. This<br />
gas is used in our Western neighbours, especially as<br />
an additive for road transport fuel. <strong>The</strong> leader in purifying<br />
biogas into biomethane <strong>and</strong> using it for transport<br />
is Sweden, <strong>and</strong> the greatest amount of biogas in<br />
this country comes from sewage treatment plants. In<br />
2006 selling biomethane for production of road transport<br />
fuel exceeded in Sweden the sales of natural gas<br />
used in transport.<br />
<strong>The</strong> way that the developing biogas sector in Pol<strong>and</strong><br />
is going to choose <strong>and</strong> how biogas is going to be<br />
used in our country will depend on the accepted support<br />
system for biogas technologies <strong>and</strong> the legislative<br />
changes in <strong>Polish</strong> legislation concerning renewable<br />
energy. As the implementation of 2009/28/EC directive<br />
is necessary (the deadline of transposition expired<br />
on 5 December 2010), Pol<strong>and</strong> is obliged to draw up<br />
a separate law concerning renewable energy sources.<br />
<strong>The</strong>re is planned an amendment of the Energy Law<br />
which will include electrical energetics <strong>and</strong> heat engineering<br />
but also enacting a separate gas law. It is going<br />
to be partly dependent upon the accepted legal<br />
solutions whether the new agricultural biogas works<br />
<strong>and</strong> new sewage treatment plants will still be oriented<br />
at cogeneration or if they will choose other ways of<br />
using biogas. <strong>The</strong>re is a path that must be marked out<br />
<strong>and</strong> this is the path of coming to the obligation imposed<br />
on Pol<strong>and</strong>, which is reaching 15% of RES energy<br />
contribution in energy consumption balance.<br />
Literature:<br />
1)<br />
2)<br />
3)<br />
4)<br />
5)<br />
6)<br />
7)<br />
New opportunities for agricultural<br />
biogas works market development<br />
are created by the amended Energy<br />
Law which introduced the possibility<br />
of pumping agricultural biogas<br />
to the gasworks mains after<br />
adaptation of the gas to the qualitative<br />
parameters of gas transported<br />
through these gas mains.<br />
For introducing biomethane (refi<br />
ned biogas) to the distributional<br />
mains of natural gas its producer<br />
might receive an additional support<br />
in the form of the so-called<br />
”brown certifi cate”.<br />
<strong>The</strong> author is a research worker at the<br />
Oil <strong>and</strong> <strong>Gas</strong> Institute in Cracow<br />
<strong>The</strong> European Parliament <strong>and</strong> Council Directive 2009/28/EC of 23<br />
April 2009 concerning promotion of energy from renewable sources<br />
which revises <strong>and</strong> overrules directives 2001/77/EC <strong>and</strong> 2003/30/EC,<br />
Offi cial Journal of the European Union.<br />
Energy from renewable sources in the year 2009, Central Statistics<br />
Offi ce, Warsaw 2010.<br />
Act of 10 April, 1997 – the Energy Law (Offi cial Journal of 1997 No.54,<br />
pos. 348).<br />
Wiśniewski G., www.wnp.pl portal<br />
<strong>The</strong> registry of energy companies working on extracting agricultural<br />
biogas, Agricultural <strong>Market</strong> Agency, www.arr.gov.pl<br />
<strong>The</strong> companion for investors interested in building agricultural biogas<br />
plants, Renewable Energy Institute, Warsaw 2011.<br />
www.eurobsrev-er.org<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
127
128<br />
In case of bio-fuel application, its higher density,<br />
viscosity <strong>and</strong> lower volatility, as well as related<br />
with it rinsing by fuel sprayed on cylinder tube walls<br />
enhance the process of intensifi ed dribbling <strong>and</strong><br />
then entering the oil sump by fuel with a bio-component.<br />
Substantial intensifi cation of diluting the<br />
engine oil occurs with fuel injection system of the<br />
common rail (CR) type to aid active regeneration of<br />
the DPF fi lter (Diesel Particulate Filter) in the exhaust<br />
system of an engine. Application of such technical<br />
solution is very common now. Although its drawback<br />
is the fact that the additional delayed injection<br />
of fuel not combusted in the engine meant to heat<br />
up exhaust gases before a catalytic converter preceding<br />
the DPF may cause intensive dilution of engine<br />
oil. It occurs especially when we operate the<br />
vehicle in a city. Driving there features low loading<br />
of an engine when the frequency of necessary regenerations<br />
of the DPF increases, while they are not<br />
always possible to be initiated due to low temperatures<br />
of exhaust gases.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Ecology in the oil <strong>and</strong> gas industry<br />
In uence of FAME component in fuel on engine oil degradation <strong>and</strong> selfignition<br />
engine emission<br />
Bio-components in fuel <strong>and</strong><br />
engine oil<br />
ENG. PHD ZBIGNIEW STĘPIEŃ, ENG. PHD STANISŁAW OLEKSIAK, ENG. MSC. WIESŁAWA URZĘDOWSKA<br />
Apart from undisputable benefi ts, the bio-fuels also feature some unfavorable<br />
properties, among which some are related to higher dilution<br />
of lubricating engine oil (including up to 7% (V/V) FAME) than in<br />
case of traditional diesel oils, <strong>and</strong> the necessity to replace the oil more<br />
often. Excessive dilution of oil leads to many serious problems, including<br />
gradual reduction of its functional <strong>and</strong> operational properties,<br />
which leads to complete product degradation by oxidizing <strong>and</strong><br />
polymerizing of unsaturated components of the fuel included in oil.<br />
•<br />
•<br />
•<br />
•<br />
•<br />
•<br />
<strong>The</strong> implications of the above processes are:<br />
rapid decrease of engine oil viscosity;<br />
formation of residues <strong>and</strong> waxes;<br />
exhausting of alkaline reserve of oil, thus a<br />
drastic drop of base value;<br />
rapid increase of acid value indicating degradation<br />
of lubricating oil;<br />
rinsing out of some metals as e.g. copper <strong>and</strong><br />
lead from slide bearing bushing;<br />
clogging of oil fi lters with residues.<br />
Research studies executed by diff erent world<br />
centers unanimously point to a progressive process<br />
of degradation of lubricating oil diluted with biofuel<br />
[1-5].<br />
Accurately operating dispenser fuel injection<br />
systems of the common rail type are presently considered<br />
to be the most prospective feeding systems<br />
for self-ignition engines. This opinion is the result<br />
of both their key meaning in reducing emission<br />
of harmful exhaust gas components <strong>and</strong> fuel con-
130<br />
sumption, as well as large potential at optimizing<br />
operational parameters of an engine in the range<br />
depending on dem<strong>and</strong> [5-9]. Technical solutions applied<br />
in CR type systems which decide about their<br />
merits are first of all maximal reduction of diameter<br />
of fuel injection holes <strong>and</strong> high fuel injection pressure.<br />
<strong>The</strong> holes form outlets of ducts whose shape<br />
(geometry) has a crucial influence on lines of stream<br />
flow field <strong>and</strong> consequently on fuel fragmentation<br />
into droplets <strong>and</strong> their dispersion in air charge <strong>and</strong><br />
then evaporation in the combustion chamber. Additionally,<br />
application of conical outlet ducts in jets<br />
allows to increase velocity of incoming fuel stream<br />
<strong>and</strong> its momentum, which improves substantially<br />
the quality of spraying, resulting in better mixing of<br />
the fuel with air in the combustion chamber. However,<br />
all the mentioned construction solutions <strong>and</strong><br />
technological processes may not bring expected effect<br />
due to sedimentation forming on the fuel jet<br />
duct walls caused by the reaction of fuel which depends<br />
largely on its properties.<br />
<strong>The</strong> final section of spraying jet in the CR system<br />
is exposed to high temperatures of combustion<br />
process, which increases the risk of limited<br />
rate of outflow <strong>and</strong> disturbing the shape of<br />
sprayed fuel stream by coke sedimentations forming<br />
inside the ducts <strong>and</strong> around the outlet holes<br />
(Photo 1). Wax sedimentation formed on internal<br />
surfaces of working elements of the fuel injectors<br />
influence adversely the dynamics of their opera-<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Ecology in the oil <strong>and</strong> gas industry<br />
tion, disturbing the times <strong>and</strong> pressures of particular<br />
periods of multiphase injection. <strong>The</strong> results<br />
of above phenomena are various operational dysfunctions<br />
of the CR systems [6-8].<br />
Common use of low sulfur diesel oils <strong>and</strong> systematically<br />
growing content of bio-components<br />
in them resulted in increased sedimentation both<br />
on inner surfaces of elements of pumps <strong>and</strong> injectors<br />
<strong>and</strong> on the holes of fuel dispensing jets,<br />
clogged with coke. Currently produced diesel oils<br />
include various chemical compounds with higher<br />
acidity. Fatty acids, unsaturated in various degrees<br />
are commonly used as lubricating additives. Such<br />
acids react easily with metal ions which are fuel<br />
impurities forming soaps <strong>and</strong> sedimentations. Included<br />
in diesel oil FAME compounds (Fatty Acid<br />
Methyl Esters) may additionally promote formation<br />
of sedimentation on injector jets due to acid impurities<br />
appearing on them, formed during production<br />
of FAME <strong>and</strong> those formed by autocatalytic<br />
dissociation of fatty esters at the presence<br />
of metal ions. <strong>The</strong>refore, the results of interaction<br />
of changing fuels, including bio-fuels, with modern<br />
construction elements of combustion engines<br />
must be subject of uninterrupted research <strong>and</strong><br />
assessment.<br />
Processes of degradation of lubricating engine<br />
oil diluted by bio-fuel <strong>and</strong> results of inter-action<br />
of fuels including bio-components with modern<br />
constructions of combustion engines were the<br />
a b<br />
Photo 1. Limited outflow <strong>and</strong> deformation of sprayed fuel streams due to cake sedimentation inside the ducts <strong>and</strong><br />
around the injector outlet holes: a) ‘clean’ injector, b) ‘coked’ injector (Source: Lubrizol Corporation)
Ecology in the oil <strong>and</strong> gas industry<br />
topic of the international research project ‘BIODEG’<br />
(executed from June 2008 till April 2011) financed<br />
by Norwegian Financial Mechanism <strong>and</strong> EOG Financial<br />
Mechanism.<br />
Scope of BIODEG project<br />
<strong>The</strong> research program of the BIODEG project<br />
concerned the assessment of influence of variable<br />
content of bio-components in diesel oil on emission<br />
of solid particles <strong>and</strong> other harmful components of<br />
exhaust gases from a modern self ignition engine.<br />
<strong>The</strong> research concerned also the assessment of possibilities<br />
of decreasing the emission when feeding<br />
the fuels by adjustment of the level of recirculation<br />
of exhaust gases, application of various systems of<br />
consecutive exhaust gas processing, optimizing<br />
the engine setting etc. Moreover, the research included<br />
precise, extensive analysis of engine lubricating<br />
oil over a longer period of operation, which<br />
was targeted to asses compatibility of lubricating<br />
oils <strong>and</strong> diesel oil including bio-components <strong>and</strong><br />
possible assessment of influence of lack of compatibility<br />
on the engine emission. <strong>The</strong> tasks planned in<br />
the project were coordinated <strong>and</strong> executed in part<br />
by the Oil <strong>and</strong> <strong>Gas</strong> Institute in partnership with the<br />
University of Applied Sciences Laboratory of IC-Engines<br />
<strong>and</strong> Exhaust <strong>Gas</strong> Control (AFHB) from Switzerl<strong>and</strong><br />
<strong>and</strong> Western Norway Research Institute (WNRI)<br />
from Norway. <strong>The</strong>se are the world-famous centers<br />
which render high quality research services <strong>and</strong> can<br />
boast great experience in conducting European<br />
projects.<br />
Engine FORD 2.0i 16V Duratorq TDCi<br />
Cylinder layout row, vertical<br />
Number of cylinders 4<br />
Valve timing gear type DOHC/4VPC<br />
Engine capacity 1998 cm 3<br />
Max. output 96 kW / 3800 rpm<br />
Max. torque 330 Nm / 1800 rpm<br />
Fuel injection system common rail<br />
Filling of cylinder Turbocharged<br />
Emission EURO IV<br />
Lubricating system<br />
capacity<br />
Photo 2. Research <strong>and</strong> testing work station with engine FORD 2.0i 16V Duratorq TDCi.<br />
6,0 dm 3<br />
Degradation of engine oil<br />
– research by Oil <strong>and</strong> <strong>Gas</strong> Institute<br />
Research on interaction of lubricating engine oil<br />
with FAME was executed in the project using a universal<br />
research <strong>and</strong> testing work station equipped with a<br />
modern compression – ignition engine of HSDI type<br />
made by FORD, with factory marking 2.0i 16V Duratorq<br />
TDCi [5, 7] (Photo 2). Direct fuel injection engine<br />
equipped with CR high pressure fuel injection system.<br />
<strong>The</strong> testing time was determined to be 400 hours.<br />
Oil samples were taken <strong>and</strong> analyzed at the beginning<br />
of the test <strong>and</strong> then after 50, 100, 150, 200, 250, 300,<br />
350 <strong>and</strong> 400 hours of real engine operation in test.<br />
<strong>The</strong> basis for adopted scope <strong>and</strong> method of testing<br />
the degradation of lubricating oil <strong>and</strong> the criteria for its<br />
assessment in the long term in simulation engine tests<br />
was a set of commonly applied, st<strong>and</strong>ard research<br />
methods. However, on account of not always explicit<br />
results of assessment of the process with the use of<br />
these methods, an attempt was made to take more<br />
multi directional <strong>and</strong> also more creative approach to<br />
the topic in question.<br />
Bearing in mind unavoidable dilution of the engine<br />
oil with fuel in order to monitor the changes of<br />
its operational properties during engine tests, the<br />
process was selected, which due to the presence of<br />
FAME in fuel would be decisive for the rate of progressing<br />
oil degradation. This process is oxidizing<br />
stability, which was examined directly both in conditions<br />
of large volume (modified method ASTM D<br />
7545 using PetroOXY apparatus) as well as in ‘thin<br />
coat’ (modified procedure ASTM D 4742 with application<br />
of a spinning bomb). <strong>The</strong> operational properties<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
131
132<br />
of engine oil used in conditions of ‘thin coat’ in high<br />
temperature <strong>and</strong> at large velocities of cutting were<br />
examined in a HTHS test.<br />
Applied methods of monitoring the changes of oil<br />
operational properties during simulation tests are listed<br />
in table 1.<br />
Assessment of the size of coking of injector jets <strong>and</strong><br />
sedimentation formed on inner surfaces of the most<br />
essential, precise elements of jets was executed utilizing<br />
measurements of selected operational-diagnostic<br />
parameters of the engine, including volume of smoke<br />
<strong>and</strong> mass per unit emission of solid particles. <strong>The</strong>se<br />
parameters were measured after 10 hours of running<br />
the test (after stabilization of operating parameters of<br />
the CR type fuel injection system in which a new set<br />
of injectors was used for each test) <strong>and</strong> after finishing<br />
the test. Mass emission of solid particles was measured<br />
according to requirements of the research procedure<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Table 1. List of methods of monitoring the<br />
changes of oil operational properties<br />
Kinetic viscosity PN-EN ISO 3104<br />
Viscosity indicator ASTM D 2270<br />
Marking of dynamic viscosity HTHS CEC L-36-90<br />
Acidic value ASTM D 664<br />
Total alkaline value ASTM D 4739<br />
Marking of dilution with fuel ASTM D 3524<br />
Water content ASTM D 95<br />
Content of elements originating from quality package ASTM D 4951<br />
Content of elements originating from wear of engine elements ASTM D 5185<br />
Content of insoluble impurities ASTM D 893<br />
Marking of soot contents DIN 51 452<br />
Ecology in the oil <strong>and</strong> gas industry<br />
Resistance to oxidizing in large volume ASTM D 7545 (modification PetroOXY)<br />
Resistance to oxidizing in thin oil coat ASTM D 4742 (modification)<br />
Level of oxidizing (FT-IR analysis)<br />
Own method of Oil <strong>and</strong> <strong>Gas</strong> Institute based on<br />
ASTM D 2412<br />
ISO-8178-1, in two conditions, which differed in parameters<br />
(measurement phases) of engine operation,<br />
characterized by its load <strong>and</strong> revolution velocity. <strong>The</strong><br />
parameters of engine operation were selected in such<br />
a way as to reflect the most characteristic states of the<br />
engine operation for PM mass emission <strong>and</strong> difference<br />
in their composition [10-14].<br />
Conclusions of the Oil <strong>and</strong> <strong>Gas</strong><br />
Institute research:<br />
• the application in self-ignition engines of fuels<br />
with substantially increased contribution of FAME<br />
(above 10%) influences multi directional acceleration<br />
of engine oil degradation to the extent
•<br />
•<br />
•<br />
•<br />
•<br />
Ecology in the oil <strong>and</strong> gas industry<br />
which endangers its safe operation in recommended<br />
period of use;<br />
the composition of engine oil i.e. its base <strong>and</strong><br />
package of refining additives co-decides on the<br />
intensity of its destruction. Oil bases with smaller<br />
natural resistance to oxidizing undergo faster<br />
degradation in presence of bio-fuels <strong>and</strong> applied<br />
packages of refining additives do not limit this<br />
phenomenon sufficiently.<br />
assessment of the degree of loss of operational<br />
properties of the engine oil only on the basis of<br />
physical <strong>and</strong> chemical properties is not sufficient<br />
because it does not take into consideration critical<br />
operating conditions in thin coat, which is<br />
necessary, facing the common tendencies to reduce<br />
tolerances for the fine fitting <strong>and</strong> cooperating<br />
movable elements;<br />
increasing contribution of FAME in fuels for selfignition<br />
engines is not insignificant for stable in<br />
time operation of CR type fuel injection systems<br />
due to the processes of chemical degradation of<br />
lubricating engine oils <strong>and</strong> formation of external<br />
<strong>and</strong> internal sedimentation of different chemical<br />
character on the surface of elements of the fuel<br />
injection system;<br />
increased content of bio-components in diesel<br />
oil contributes to progressive growth of coking<br />
of the jets in CR type fuel injection system leading<br />
to greater volume of PM mass emission. It is<br />
directly related to quantitative <strong>and</strong> qualitative<br />
deterioration of fuel dispersion process, including<br />
disturbances in the shape of sprayed streams,<br />
limitation of fuel outflow volume, deterioration<br />
of spray fineness <strong>and</strong> dispersion of fuel droplets,<br />
blocking of fuel spray controlling injector pins or<br />
those controlling fuel flow through the injector,<br />
etc.;<br />
comparative, multi-parameter assessment of<br />
progressing degradation processes of examined<br />
lubricating oils cooperating with diesel oil or with<br />
bio-fuels, demonstrated smaller loss of operational<br />
properties by synthetic oils in comparison to<br />
mineral oils, with increasing content of bio-components<br />
in fuel.<br />
It has to be remembered that apart from the content<br />
of bio-components in fuel, the factors which<br />
lead to accelerated, multidirectional oil degradation<br />
include:<br />
•<br />
•<br />
•<br />
•<br />
•<br />
modern, complicated engine construction;<br />
advanced exhaust gas cleaning system;<br />
new construction materials;<br />
increasing thermal <strong>and</strong> mechanical load of engine<br />
elements;<br />
complicated lubrication systems;<br />
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134<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
•<br />
•<br />
Ecology in the oil <strong>and</strong> gas industry<br />
changes in oil production processes;<br />
extended time of engine running between oil<br />
changes.<br />
Influence of bio-components (RME) on<br />
emission of a diesel engine with DPF <strong>and</strong>/or<br />
SCR system – research by AFHB<br />
<strong>The</strong> SCR (Selective Catalytic Reduction) is considered<br />
to be the most efficient system of reducing NOx emission.<br />
In combination with diesel particulate filter (DPF)<br />
the system makes a significant step forward to obtain<br />
zero emission in vehicles with diesel engines.<br />
Research was executed using engine Iveco F1C<br />
Euro 3 with the SCR system <strong>and</strong> fuels including various<br />
content of RME B7, B20, B30 <strong>and</strong> B100. <strong>The</strong> studies<br />
were conducted, according to international procedures<br />
VERTdePN, among other things, at the same time<br />
they also covered a system combination of DPF + SCR.<br />
In determined <strong>and</strong> undetermined conditions of<br />
engine operation both limited <strong>and</strong> non st<strong>and</strong>ardized<br />
components of exhaust gas, as NO2, N2O, NH3 <strong>and</strong> nanoparticles,<br />
were taken into consideration [10].<br />
<strong>The</strong> most significant conclusions:<br />
• increasing content of rme in the fuel feeding<br />
an engine without the system of exhaust fumes<br />
processing results, at larger engine load, in increased<br />
NOx emission <strong>and</strong> lower CO <strong>and</strong> HC emission;<br />
at variable conditions of load these tendencies<br />
are not so distinct <strong>and</strong> only B100 causes<br />
distinct increase of NOx emission;<br />
• in case of an engine with SCR system no differences<br />
were found in NOx emission <strong>and</strong> NOx reduction<br />
level at growing content of rme in fuel;<br />
however, emission of co <strong>and</strong> hc decreased;<br />
• effectiveness of DPF filtering is very high – up<br />
to 99.9%. In case of application of only the SCR<br />
system it is possible to notice – for partial loads<br />
– slight reduction of nanoparticle emission (ranging<br />
from 10-20%, similarly as in case of oxidizing<br />
catalyst). Only at full load of the engine there is<br />
a slight increase in the amount of nanoparticles<br />
caused by secondary formation of nanoparticles;<br />
• without the system of successive exhaust fumes<br />
processing growing content of RME in fuel causes<br />
shifting of quantitative distribution of solid<br />
particles in direction of smaller sizes <strong>and</strong> diminished<br />
amount at full load;<br />
•<br />
change in exhaust fumes recirculation degree allows<br />
to lower the NOx emission but has no influence<br />
on emission of NO2 (the ratio of NO2 to NOx<br />
grows) lowers in small extent the emission of NH3<br />
(present only in case of the SCR system), how-
Ecology in the oil <strong>and</strong> gas industry<br />
ever, it increases the number of nanoparticles in<br />
test bed trials by 43% for diesel oil <strong>and</strong> by 16% for<br />
B100 fuel (RME).<br />
Summary – recommendations<br />
for oil manufacturers, transport<br />
companies <strong>and</strong> other users<br />
1. <strong>The</strong> use of bio-fuels with higher content of FAME<br />
usually requires shorter periods between changes of<br />
lubricating engine oil.<br />
2. Low resistance to oxidizing of bio-components<br />
used in bio-fuels results in the fuel`s limited expiry period,<br />
after which they can be hazardous for safe operation<br />
of engines, <strong>and</strong> induce accelerated, progressive<br />
degradation of lubricating engine oils.<br />
3. Regular monitoring of lubricating oil quality in<br />
an engine running on bio-fuel enables early enough<br />
determination of rapid decrease in its functional-operational<br />
properties, which threatens safe operation of<br />
an engine. It allows to optimize oil exchange periods in<br />
particular operational conditions.<br />
Literature<br />
Caprotti R., Breakspear A., Klaua T., Weil<strong>and</strong> P., Graupner O., Bittner M.;<br />
„RME Behaviour in Current <strong>and</strong> Future Diesel Fuel FIE’s“ - SAE Technical<br />
Paper No 2007-01-3982.<br />
Chausalkar A., Mathai R., Sehgal A.K., Majumdar S.K., Koganti R.B.,<br />
Malhotra R.K., Kannan R.K., Prakash C., „Performance Evaluation of B5<br />
Bio-Diesel – Effect On Euro II Diesel Engine & Engine Lubricant”- SAE<br />
Number 2008-28-0122.<br />
Simon A.G., Watson <strong>and</strong> Victor W. Wong; “<strong>The</strong> Effect of Fuel Dilution<br />
with Biodiesel on Lubricant Acidity, Oxidation <strong>and</strong> Corrosion – a<br />
Study with CJ-4 <strong>and</strong> CI-4 PLUS Lubricants” - 2008 Diesel Engine-<br />
Efficiency <strong>and</strong> Emissions Research (DEER) Conference – August 7th 1)<br />
2)<br />
3)<br />
2008.<br />
4) Thornton M.J., Alleman T.L., Luecke J., McCormic R.L.; “ Impacts<br />
of Biodiesel Fuel Blends Oil Dilution on Light-Duty Diesel Engine<br />
Operation” - 2009 SAE International Powertrains, Fuels, <strong>and</strong><br />
Lubricants Meeting, June 15-17, 2009 Florence, Italy.<br />
5) Urzędowska W., Stępień Z.; „Porównawcze badania degradacji<br />
oleju smarowego w silniku wysokoprężnym z bezpośrednim,<br />
wysokociśnieniowym wtryskiem paliwa, zasilanym st<strong>and</strong>ardowym<br />
olejem napędowym lub olejem napędowym zawierającym FAME”<br />
– Dokumentacja INiG nr 0085/TE/08.<br />
6) Stępień Z., Urzędowska W.; „Badanie wpływu oleju smarującego silnik<br />
o zapłonie samoczynnym na emisję cząstek stałych w spalinach przy<br />
zasilaniu silnika paliwem z biokomponentami” - Dokumentacja ITN<br />
nr 4085/2007.<br />
7) Stępień Z., Urzędowska W., Rożniatowski K.; „Badanie form zużycia<br />
układów wtrysku paliwa w czasie eksploatacji silników z zapłonem<br />
samoczynnym” – Dokumentacja INiG nr 0938/TE/08.<br />
8) Caprotti R., Breakspear A., Graupner O., Klaua T., Kohnen O.; „Diesel<br />
4. Usually synthetic base oils demonstrate larger<br />
resistance to accelerated degradation caused by<br />
co-reacting with bio-fuels on condition that there is<br />
compatibility between applied refining component<br />
package in oil <strong>and</strong> the fuel used.<br />
5. Relevant selection of lubricating oil (properties of<br />
oil base <strong>and</strong> refining additive package) suitable for its<br />
operation conditions, the content of bio-component<br />
in fuel <strong>and</strong> engine construction have crucial influence<br />
on frequency of oil exchange periods.<br />
6. <strong>The</strong> use of bio-fuels, especially of inappropriate<br />
quality, creates the risk of faster formation of various<br />
kinds of sedimentation on inner <strong>and</strong> outer surfaces of<br />
fuel injection systems, which is enhanced by impurities<br />
existing in fuel which include ions of metals (especially<br />
of Sodium <strong>and</strong> Zinc). <strong>The</strong>se sedimentations cause increased<br />
emission of components harmful for the environment,<br />
including solid particles <strong>and</strong> are the cause of<br />
various dysfunctions of fuel injection systems.<br />
<strong>The</strong> authors are researchers at the Oil <strong>and</strong> <strong>Gas</strong><br />
Institute in Krakow<br />
Injector Deposits Potential in Future Fueling Systems“ - SAE Technical<br />
Paper No 2006-01-3359.<br />
9) Philip J.G, Dingle <strong>and</strong> Ming-Chia D.Lai.; “Diesel Common Rail <strong>and</strong><br />
Advanced Fuel Injection Systems” - 2005 SAE International.<br />
10) “Combinations of Measures for Reduction of NOx & Nanoparticles<br />
of a Diesel Engine” Czerwiński J., Stępień Z., Oleksiak S., Andersen<br />
O. – International Congress on Combustion Engines, Radom Pol<strong>and</strong><br />
16–17.06.2011.<br />
11) „Research on Emissions <strong>and</strong> Engine Lube Oil Deterioration of Diesel<br />
Engines with Biofuels (RME)”; Stępień Z., Czerwiński J., Urzędowska W.,<br />
Oleksiak S. – SAE World Congress, Detroit April 12th – 14th 2011, SAE<br />
Paper no 2011-01-1302.<br />
12) „Influences of Biocomponents (RME) on Emissions of a Diesel<br />
Engine with SCR” Czerwiński J.; Stępień Z.; Oleksiak S.; Andersen O.<br />
- International Conference EURO OIL&FUEL 2010 „BIO-COMPONENTS<br />
IN DIESEL FUELS - Impact on emission <strong>and</strong> ageing of engine oil,”<br />
Kraków, 24-26.11.2010, publication NAFTA-GAZ No 3/2011 pp. 198-<br />
208.<br />
13) “Influence of Diesel fuels containing FAME on engine lube oil<br />
degradation <strong>and</strong> particulate matter (PM) emission”, Stępień Z.,<br />
Urzędowska W, Oleksiak S, Czerwiński J., Andersen O., International<br />
Conference EURO OIL&FUEL 2010 „BIO-COMPONENTS IN DIESEL<br />
FUELS - Impact on emission <strong>and</strong> ageing of engine oil,” Kraków, 24-<br />
26.11.2010, publication NAFTA-GAZ No 4/2011 pp. 272-281.<br />
14)<br />
„Research on Emissions <strong>and</strong> Engine Lube Oil Deterioration of Diesel<br />
Engines with Biofuels (RME)”; Stępień Z., Czerwiński J., Urzędowska W.,<br />
Oleksiak S. – SAE World Congress, Detroit April 12th – 14th 2011, SAE<br />
Paper no 2011-01-1302.<br />
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Among these methods, microbiological processes<br />
(called MEOR – Microbial Enhanced Oil Recovery)<br />
are beginning to play an increasingly signifi cant<br />
role. <strong>The</strong>y possess several merits with direct translation<br />
to economical benefi ts. Firstly, they do not consume<br />
meaningful amounts of energy <strong>and</strong> do not depend<br />
directly on oil prices, as many chemical agents<br />
do. Secondly, they are completely safe for personnel<br />
<strong>and</strong> the natural environment. <strong>The</strong> next virtue is their<br />
relatively low cost <strong>and</strong> utilization of components<br />
originating from renewable sources. Microorganisms<br />
discharge various products, among which the most<br />
signifi cant are acids, solvents, gases, polymers <strong>and</strong><br />
surfactants.<br />
Many microorganisms have also the ability to degrade<br />
various hydrocarbons, including aliphatic ones<br />
(paraffi n) with long chains <strong>and</strong> the ability to modify<br />
permeability of the reservoir rock. Even though each<br />
of the listed agents may have advantageous infl uence<br />
on oil recovery in general, in case of ‘employment’ of<br />
microbes, combined action of at least a few of them<br />
occurs, which is also an advantage, compared to the<br />
application of chemical compounds.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Ecology in the oil <strong>and</strong> gas industry<br />
Microbiological processes <strong>and</strong> their application in oil industry<br />
Bio-cleaning: employment off er<br />
for microorganisms<br />
JOANNA BRZESZCZ, PIOTR KAPUSTA, ANNA TURKIEWICZ<br />
Current processes allow to extract about 1⁄3 – 1/2 of oil reserves contained<br />
in deposits. <strong>The</strong> remaining amount may become at least<br />
partially available thanks to the application of the so-called intensifi<br />
cation methods (EOR – Enhanced Oil Recovery).<br />
Intensifi ed oil extraction<br />
<strong>and</strong> issues related to<br />
paraffi n precipitation<br />
during extraction<br />
Microbiological processes can be divided into two<br />
principal groups. <strong>The</strong> fi rst of them is removal of paraffi<br />
n sediments precipitated during exploitation. <strong>The</strong>se<br />
sediments may appear on the bore equipment, inside<br />
the bores as well as in the deposit. <strong>The</strong> principal mechanism<br />
supporting the removal of sediments is the ability<br />
of microbes related to their ability to degrade hydrocarbons.<br />
Basically, long-chain hydrocarbons are<br />
converted into compounds of a simpler structure in<br />
which oil fl ow occurs. Additionally, the process may<br />
be stimulated by discharged solvents <strong>and</strong> alcohols. In<br />
this case, there is no need to input organic substances,<br />
which would stimulate growth of microbes – the<br />
source of carbon <strong>and</strong> energy are hydrocarbons. Favorable<br />
eff ect is achieved by the introduction of mineral<br />
components though.
Ecology in the oil <strong>and</strong> gas industry<br />
Slightly other mechanism is used during the socalled<br />
bore/deposit stimulation. In this case, the ability<br />
of microbes is used to produce in anaerobic conditions<br />
large volumes of gases (CO2, H2 <strong>and</strong> CH4) alcohols,<br />
solvents <strong>and</strong> surfactants. <strong>The</strong>se substances are formed<br />
from organic source of carbon introduced into a deposit<br />
– most frequently it is carbohydrate included in<br />
molasses. Microbes combined with organic source of<br />
carbon make a deposit some kind of a gigantic underground<br />
bioreactor, whose output has to be enforced<br />
from time to time by additional pumping in of molasses<br />
<strong>and</strong> occasionally non organic growth agents. Frequently,<br />
stimulation processes are coupled with hydration<br />
of the deposit.<br />
<strong>The</strong> first documented microbiological treatment<br />
was executed by the Mobil Company (at present the<br />
Exxon-Mobil Concern) in 1954. Further progress in this<br />
field is mutually credited to D. Hitzman <strong>and</strong> J. Karaskiewicz<br />
who independently in the USA <strong>and</strong> in Pol<strong>and</strong><br />
elaborated <strong>and</strong> implemented successfully microbio-<br />
logical methods on industrial scale. At present, there<br />
are many microbiological firms in the world preoccupied<br />
with commercial operations like this. <strong>The</strong>ir largest<br />
successes concern exploited deposits, the output<br />
of which is marginal <strong>and</strong> implementation of this process<br />
results in substantial economical benefits at small<br />
costs <strong>and</strong> risk. Also in Pol<strong>and</strong>, it seems that after many<br />
years the microbiological processes return again.<br />
Issues related to<br />
production of biogas<br />
<strong>The</strong> necessity to fulfill the requirements of the European<br />
Union directives which impose the obligation to<br />
increase energy consumption from renewable sources<br />
<strong>and</strong> reduce uncontrolled emission of methane from<br />
various industrial branches, including the sector of<br />
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waste management <strong>and</strong> agriculture, results in growing<br />
interest in biogas technologies. Development of<br />
the domestic market of biogas is favored by projects<br />
targeted at creating optimal conditions for development<br />
of installations producing agricultural biogas. In<br />
the countries where the bio-gas technologies have<br />
been used for many years in numerous operating installations<br />
(e.g. in Germany, there are about 4 thous<strong>and</strong><br />
biogas plants), more <strong>and</strong> more frequently, apart from<br />
converting biogas into electric <strong>and</strong> heat energy there<br />
are installations for making biomethane from biogas,<br />
which is then pumped into the gas mains or used in<br />
automotive industry.<br />
Each symptom of appearance of degradation<br />
factor should be eradicated as<br />
soon as possible or treated in a relevant<br />
way depending on its nature.<br />
<strong>The</strong> simplest way is prevention of<br />
course, which consists in periodical<br />
control of rheological parameters of<br />
the drilling fl uid.<br />
<strong>The</strong> principal cause for growing interest in technology<br />
of biogas application in the power industry is its<br />
relatively high energy effi ciency in comparison with local<br />
production of electric <strong>and</strong> heat energy, especially<br />
in case of problems with heat reception. Biogas after<br />
treatment <strong>and</strong> adjustment to the parameters of natural<br />
gas <strong>and</strong> before pumping into the gas distribution<br />
mains is subject to tests in order to determine physicochemical<br />
parameters which decide about its compatibility<br />
with high methane natural gas (content, calorific<br />
value, Wobbe index, humidity content). <strong>The</strong>se tests<br />
constitute the basis for settlements between the gas<br />
producer (supplier) <strong>and</strong> recipient.<br />
Apart from the above tests, attention should be paid<br />
to bacteriologic tests, the execution of which seems to<br />
be justifi ed especially in case of biomethane made on<br />
the basis of agricultural biogas. Contemporary studies<br />
on corrosion reveal new mechanisms of this process<br />
which have been omitted so far in anti-corrosion protection<br />
of pipelines. Microbes, which include aerobic<br />
<strong>and</strong> anaerobic bacteria <strong>and</strong> fungi appearing in soil, water,<br />
air <strong>and</strong> also in transported fuel, due to their metabolic<br />
abilities may also cause damage to pipeline walls<br />
<strong>and</strong> protective coats, which creates conditions for further<br />
corrosive processes. <strong>The</strong> bacteria in pipelines may<br />
form the so-called bio-fi lm i.e. a coating constructed<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Ecology in the oil <strong>and</strong> gas industry<br />
from bacteria cells <strong>and</strong> products of their metabolism<br />
on inner surfaces of the tubes. <strong>The</strong> result of microorganism<br />
adhesion <strong>and</strong> their development in such specifi<br />
c environment is the process of bio-corrosion.<br />
Life activity of microbes depends on numerous factors:<br />
the presence of water, oxygen or other substrates<br />
inevitable in the metabolic processes <strong>and</strong> also relevant<br />
reaction of the environment, temperature <strong>and</strong><br />
presence of hydrocarbons. <strong>The</strong> growth of fl ora occurs<br />
most intensely on the borderline of water/fuel phases<br />
where water is the principal supplier of the factor<br />
of live organisms <strong>and</strong> microelements. While fuel, steel<br />
<strong>and</strong> organic coatings are suppliers of energy compounds,<br />
chiefl y carbon, <strong>and</strong> other necessary components.<br />
In normal conditions hydrogen coating protects<br />
steel against further decomposition, however, at the<br />
presence of sulfates <strong>and</strong> desulfurizers cathode depolarization<br />
occurs <strong>and</strong> iron is oxidized. <strong>The</strong> diff erence<br />
between the potentials was discovered between microbes<br />
<strong>and</strong> metal, therefore it is believed that corrosion<br />
caused by microbes has electrochemical background.<br />
Due to the fact that the knowledge concerning<br />
the presence of microbiological contaminations in biomethane<br />
is crucial in taking decisions about the application<br />
of this kind of gas in a distribution system of<br />
natural gas, the examination of biogas <strong>and</strong> biomethane<br />
samples originating from diff erent kinds of technology<br />
is advisable in this respect, including the ones<br />
based on various kinds of substrates. It allows to determine<br />
the level of hazard for the mains <strong>and</strong> gas fi xtures<br />
caused by biomethane made on the basis of biogas<br />
from agricultural biogas plants. A question has to be<br />
asked whether the kind of raw material subject to fermentation<br />
in order to obtain biogas exerts any infl uence<br />
on the presence of microbes responsible for corrosive<br />
processes in biogas.<br />
Drilling fl uid as the<br />
environment for microbes<br />
For many years the Oil <strong>and</strong> <strong>Gas</strong> Institute has been<br />
conducting studies on the infl uence of microorganisms<br />
on degradation of drilling fl uids. <strong>The</strong>se studies<br />
have been the subject of research projects, statutory<br />
works <strong>and</strong> commissions for the requirements of domestic<br />
oil industry.<br />
It is necessary to begin with the statement that<br />
degradation of drilling fl uids is caused by factors of<br />
chemical, physical <strong>and</strong> biological character. Degrading<br />
processes exert very important infl uence on drilling<br />
technology, because each contamination of fl uid<br />
is related to change of its rheological parameters <strong>and</strong>
Ecology in the oil <strong>and</strong> gas industry<br />
this, in turn, causes complications in<br />
drilling of a bore <strong>and</strong> even the necessity<br />
of changing the technology. <strong>The</strong><br />
knowledge of mechanisms of degradation<br />
of drilling fluids <strong>and</strong> their influence<br />
on rheological parameters allows relevant<br />
planning of the boring process or<br />
its possible correction in drilling a bore.<br />
<strong>The</strong> factors causing degradation or contamination<br />
of the drilling fluid have<br />
negative influence on:<br />
•<br />
•<br />
•<br />
•<br />
the progress of drilling,<br />
technical condition of a bore,<br />
failure frequency (e.g. catching of<br />
the tubes, formation of slides),<br />
the cost of bore making.<br />
In order to diminish the influence<br />
of negative phenomena, it is necessary<br />
first of all to have a good geological insight<br />
– it is the key to optimization of<br />
boring both in technical <strong>and</strong> economical<br />
respect. Especially important is the<br />
knowledge of possibilities of inflow of<br />
deposit water to the bore, because it is<br />
one of the most significant degradation<br />
factors. Different chemical compounds<br />
<strong>and</strong> also microorganisms present in the<br />
deposit fluid get to the drilling fluid<br />
along with deposit water.<br />
Each symptom of appearance of<br />
degradation factor should be eradicated<br />
as soon as possible or treated in a relevant<br />
way depending on its nature. <strong>The</strong><br />
simplest way is prevention of course,<br />
which consists in periodical control<br />
of rheological parameters of the drilling fluid. In case<br />
of appearance of any symptoms of fluid degradation,<br />
measurements should be continued until contamination<br />
has been eradicated.<br />
Processes of drilling fluid degradation consist in the<br />
loss of initial rheological properties of the fluid (i.e. viscosity,<br />
flow margin, structural durability <strong>and</strong> such parameters<br />
as density <strong>and</strong> pH indicator) under the influence<br />
of physical, chemical <strong>and</strong> microbiological factors<br />
that occur during boring. First of all, among the factors<br />
that cause degradation, the influence of particles<br />
of drilled rock on the properties of drilling fluid has to<br />
be mentioned, contact with deposit water (brine) <strong>and</strong><br />
also contact of the fluid with hydrogen sulfide.<br />
In industrial practice frequently considerable difficulties<br />
appear, caused by fermentation decomposition<br />
of the fluid circulating in the bore. Biogenic processes<br />
generating particular chemical reactions in the<br />
environment of polymer drilling fluid render it impos-<br />
Photo 1. Microorganisms isolated from the drilling fluid<br />
Photo 2. Examples of hydrocarbon degradation by microorganism cultures<br />
sible to keep correct fluid parameters. Consequently,<br />
it leads to lower progress of drilling <strong>and</strong> even causes<br />
the necessity of exchanging the degraded drilling fluid<br />
whose rheological properties do not allow correct<br />
progress of drilling.<br />
Difficulties related to microbiological decomposition<br />
of drilling fluids may also cause other serious<br />
consequences faced in case of bores included in the<br />
structure of an underground gas reservoir. When the<br />
fluid is not sufficiently protected against biodegradation,<br />
then in such bores activation of bacteria occurs.<br />
Increased activity of microorganisms, which happens<br />
during the operation of underground gas reservoirs is<br />
exceptionally dangerous, especially when in degraded<br />
drilling fluid appear or dominate bacteria producing<br />
hydrogen sulfide. Introducing bacteria from the outside<br />
or activation of autochthonous ones causes not<br />
only difficulties in operation of very important, strategic<br />
objects like underground reservoirs but it may also<br />
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adversely infl uence the operation of the wells. It results,<br />
among other things, in disturbances in hydrocarbon<br />
fl ow (processes of biological colmatage of reservoir<br />
rocks) <strong>and</strong> increase in H2S content in deposit media. It<br />
concerns especially the deposits, which due to advantageous<br />
geological parameters have been converted<br />
into underground gas reservoirs.<br />
Laboratory tests executed at the Oil <strong>and</strong> <strong>Gas</strong> Institute<br />
on diversifi ed <strong>and</strong> representative material directly<br />
refer to the phenomena appearing in domestic deposits.<br />
Results of the tests illustrate microbiological state of<br />
drilling fl uids applied in drilling in diff erent regions of<br />
Pol<strong>and</strong>. Microorganisms isolated from sampled fl uids<br />
were used as initial material for studies on selection of<br />
optimal preventive methods against processes of biodegradation<br />
of drilling fl uids. A series of studies were<br />
executed concerning processes of microbiological<br />
degradation of polymers used in technology of drilling<br />
fl uids. <strong>The</strong>y included the following polymers:<br />
•<br />
•<br />
•<br />
•<br />
•<br />
carboxymethyl cellulose,<br />
carboxymethyl starch,<br />
chemically modifi ed starch (with MgOH) subject<br />
to thermal process, the so-called paste <strong>and</strong> crosslinked<br />
starch,<br />
PHPA – partially hydrolyzed polyacrylamide,<br />
natural xanthan polymer called XCD (polysaccharide),<br />
the product of metabolism of bacteria Xantomonas<br />
campestris.<br />
Research interests are also focused on the analysis<br />
of changing the physical <strong>and</strong> chemical properties of<br />
drilling fl uids <strong>and</strong> polymer compound solutions applied<br />
in drilling technology under the infl uence of bacteria.<br />
Changes were examined concerning such parameters<br />
as; plastic viscosity, apparent viscosity, fl ow<br />
margin, structural durability <strong>and</strong> such parameters as<br />
density <strong>and</strong> pH indicator. Isolated microbes are used<br />
for further studies concerning protection of water-dispersive<br />
polymer drilling fl uids against degradation.<br />
Modern antibacterial preparations are tested for contaminated<br />
polymer drilling fl uid <strong>and</strong> contaminated<br />
base water. Selected preparations of top effi ciency are<br />
applied on industrial scale.<br />
Apart from producing an especially dangerous<br />
compound such as hydrogen sulfi de, the activity of<br />
microbes in the drilling fl uid consists fi rst of all in the<br />
formation of carbon dioxide (in the result of metabolic<br />
processes), which may cause lowering of the fl uid<br />
pH indicator. Change of the initial alkaline reaction of<br />
drilling fl uid is the basic signal of biodegradation processes.<br />
It testifi es to the presence of live bacteria cells in<br />
examined material.<br />
Some of the microbes entering the drilling fl uid<br />
have the ability of decomposing natural, semi-synthetic<br />
<strong>and</strong> synthetic polymers constituting the basic<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Ecology in the oil <strong>and</strong> gas industry<br />
Even though many kinds <strong>and</strong> species<br />
of microorganisms possess actively operating<br />
mechanisms for catabolism of<br />
a particular kind of hydrocarbon, up till<br />
now there has been no strain isolated<br />
which would be able to degrade the<br />
entire spectrum of substances originating<br />
from oil. Thus, the formation of<br />
microorganism consortia (sometimes<br />
called bio-formations), including microorganisms<br />
with various metabolic<br />
profi les seems to be the most correct<br />
approach.<br />
components of the fl uid circulating in the bore. It is an<br />
adverse phenomenon from the point of view of tasks<br />
which the drilling fl uid fulfi ls in a bore. <strong>The</strong> polymer<br />
drilling fl uid decomposed by bacteria loses its properties,<br />
therefore relevant protection of the fl uid against<br />
biodegradation is so important in borehole technology.<br />
In this way, the processes of decomposition of drilling<br />
fl uids <strong>and</strong> generation of biogenic gases, enzymes<br />
<strong>and</strong> other products of metabolism may really rapidly<br />
change the initial chemical composition of the drilling<br />
fl uid, modifying its rheological parameters.<br />
An essential issue is also the origin of bacteria growing<br />
in discussed environment. Apart from their presence<br />
in drilled geological strata <strong>and</strong> in deposit brines<br />
some of ther microbes is introduced to the drilling fl uid<br />
in technical operations themselves. So far, no attention<br />
has been paid to this kind of factor, frequently using<br />
contaminated water featuring high level of microbiological<br />
contamination for making the drilling fl uid.<br />
Bioremediation of areas<br />
contaminated with oilrelated<br />
substances<br />
Due to progressing degradation of the natural environment,<br />
the issues of biological cleaning of water<br />
<strong>and</strong> soil from xenobiotics (including hydrocarbons),<br />
hard to degrade <strong>and</strong> accumulated in the environment,<br />
gain in popularity. Polluting the environment with oil<br />
forms a complex chemical system in which aliphatic<br />
hydrocarbons <strong>and</strong> more toxic aromatic ones are predominant.<br />
A special group is formed by polycyclic aromatic<br />
hydrocarbons (PAH-s) e.g. anthracene, pyrene or<br />
benzo[a]pyrene, which are a serious hazard for human
Ecology in the oil <strong>and</strong> gas industry<br />
life <strong>and</strong> health (they are the most toxic <strong>and</strong> carcinogenic<br />
components appearing in oil). Contamination<br />
of soil with these substances is reflected by disturbed<br />
relation of macro elements C:N:P, which in unpolluted<br />
soil should be at the level of 100:10:1. In soil samples<br />
collected from areas of storage of oil-related substances<br />
(e.g. mining pit) this relation is drastically moved<br />
towards carbon, which negatively influences correct<br />
vegetation of plants resulting even in their death. Due<br />
to this fact, removal of these substances from the environment<br />
<strong>and</strong> restoring the natural conditions in contaminated<br />
areas is important <strong>and</strong> fundamental for all<br />
cleaning technologies. <strong>The</strong> process of biodegradation<br />
of these substances proceeds very slowly, due to poor<br />
solubility <strong>and</strong> bio-availability of these compounds.<br />
Form many years remediation technologies have<br />
been successfully applied, including methods related<br />
to utilization of natural metabolic abilities of microbes<br />
(bioremediation) <strong>and</strong> plants (phytoremediation).<br />
Technologies based on metabolic routes of autochthonic<br />
microorganisms inhabiting areas contaminated<br />
with hydrocarbons are a great concern in Pol<strong>and</strong><br />
<strong>and</strong> abroad. Microbes, which use hydrocarbons as a<br />
source of coal <strong>and</strong> energy are the basis of success in<br />
bio-cleaning process.<br />
<strong>The</strong> progress of remediation process of soils contaminated<br />
with oil-related substances depends on:<br />
• qualitative <strong>and</strong> quantitative content of microbe<br />
population appearing in a particular area,<br />
• biological availability of bio-products formed during<br />
bioremediation,<br />
• adaptation abilities of microbes to variable environment<br />
conditions,<br />
• abilities of degradation of particular types of<br />
xenobiotics.<br />
Microbes participating in effective decomposition<br />
of aliphatic hydrocarbons appear commonly, which<br />
testifies to much better availability of these substances<br />
as substrates for microorganisms. While aromatic hydrocarbons,<br />
especially cyclic aromatic hydrocarbons<br />
belonging to the PAH group feature high resistance<br />
to degradation due to limited bio-availability of these<br />
compounds. Some types of bacteria have documented<br />
abilities of hydrocarbon degradation: Acinetobacter,<br />
Mycobacterium, Pseudomonas, Rhodococcus <strong>and</strong> Sphingomonas,<br />
as well as fungi like e.g. Coniothyrium, Fusarium<br />
Phenerochaete <strong>and</strong> Pleurotus. Even though many<br />
kinds <strong>and</strong> species of microorganisms possess actively<br />
operating mechanisms for catabolism of a particular<br />
kind of hydrocarbon, up till now there has been no<br />
strain isolated which would be able to degrade the entire<br />
spectrum of substances originating from oil. Thus,<br />
the formation of microorganism consortia (sometimes<br />
called bio-formations), including microorganisms with<br />
various metabolic profiles seems to be the most correct<br />
approach.<br />
<strong>The</strong> basic advantage of bioremediation methods is<br />
their economic aspect (one of the least expensive soil<br />
cleaning methods) <strong>and</strong> minimal influence on human<br />
health <strong>and</strong> the ecosystem assuming that non pathogenic,<br />
autochthonic bacteria strains are applied.<br />
Cleaning works at contaminated areas can be<br />
executed:<br />
• Ex-situ – cleaning of extracted soil is done outside<br />
the area of contamination,<br />
• In-situ – cleaning of contaminated soil is done at<br />
the site of its occurrence.<br />
For many years, the Microbiology Department <strong>and</strong><br />
Department of Exploitation Technology of Deposit Liquids<br />
at the Oil <strong>and</strong> <strong>Gas</strong> Institute have executed works<br />
related to cleaning of the old mining pits contaminated<br />
with oil-related substances in the area of the Subcarpathian<br />
Voivodship.<br />
Literature:<br />
1)<br />
2)<br />
3)<br />
4)<br />
5)<br />
6)<br />
7)<br />
8)<br />
9)<br />
<strong>The</strong> authors are research workers in Microbiology<br />
Department of Oil <strong>and</strong> <strong>Gas</strong> Institute in Krakow<br />
Brown F.G: Microbes: <strong>The</strong> practical <strong>and</strong> environmental safe solution<br />
to production problems, enhanced production, <strong>and</strong> enhanced<br />
oil recovery. Midl<strong>and</strong>, Texas, USA, SPE Permian Basin Oil <strong>and</strong> <strong>Gas</strong><br />
Recovery Conf., 1992, 251-259.<br />
Bryant R. et al.: Biotechnology for heavy oil recovery. Beijing, China,<br />
7th UNITAR Int. Conf. on Heavy Crude <strong>and</strong> Tar S<strong>and</strong>s, 1998.<br />
Kapusta P., Turkiewicz A.: Problematyka biodegradacji polimerów<br />
syntetycznych i półsyntetycznych stosowanych w technologii płuczek<br />
wiertniczych. Nafta-Gaz 2003; 59 350 – 354.<br />
Karaskiewicz J.: Zastosowanie metod mikrobiologicznych w<br />
intensyfikacji eksploatacji karpackich złóż ropy naftowej. Katowice,<br />
Wyd. Śląsk 1974.<br />
Steliga T.: Bioremediacja odpadów wiertniczych zanieczyszczonych<br />
substancjami ropopochodnymi ze starych dołów urobkowych, Prace<br />
<strong>Instytut</strong>u <strong>Nafty</strong> i <strong>Gazu</strong> nr 163, Kraków 2009.<br />
Steliga T., Jakubowicz P., Kapusta P.: Optimization research of<br />
petroleum hydrocarbon biodegradation in weathered drilling wastes<br />
from waste pits, Waste Manag. Res. 2010; 28, 1065-75.<br />
Steliga T., Jakubowicz P., Turkiewicz A.: Metoda oznaczania substancji<br />
ropopochodnych w glebie i ściekach kopalnianych. Inżynieria<br />
ekologiczna 2003; 8, 71-80.<br />
Wirick M.G.: Anaerobic biodegradation of carboxymethylcellulose.<br />
J. Water Pollut. Control Fed. 1974; 46, 512-521.<br />
Youssef N., Elshahed M.S., Michael J. McInerney M.J.: Microbial<br />
Processes in Oil Fields: Culprits, Problems, <strong>and</strong> Opportunities. [w] Allen<br />
I. Laskin, Sima Sariaslani, <strong>and</strong> Geoffrey M. Gadd, editors: Advances in<br />
Applied Microbiology, Vol 66, Burlington: Academic Press, 2009,141-251.<br />
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142<br />
Unconventional oil <strong>and</strong> gas –<br />
adding price competetive reserves<br />
ARTICLE FROM ‘TECHNOLOGY OUTLOOK 2020’ DNV PUBLICATION<br />
During the next decade, horizontal drilling <strong>and</strong> hydraulic fracturing (fracing) technologies<br />
for gas production will spread worldwide, <strong>and</strong> add considerable amounts of shale gas<br />
at a competitive price to the world’s energy production. New <strong>and</strong> more effi cient technologies<br />
for water treatment <strong>and</strong> usage during fracing will be available. Extraction of unconventional<br />
oil will still be limited, due to the environmental challenges <strong>and</strong> relatively high cost.<br />
Introduction<br />
<strong>The</strong> age of cheap oil is over. Over the last 25 years, for<br />
every four barrels of oil consumed, only one has been<br />
discovered, <strong>and</strong> this ratio will probably worsen. Daily<br />
world oil consumption is about 85 million barrels (mbd),<br />
<strong>and</strong> oil production is expected to never exceed 95 mbd.<br />
Companies are tapping into more costly, lower quality,<br />
<strong>and</strong> more unconventional oil sources. Unconventional<br />
oil, e.g. oil s<strong>and</strong>s, comes with severe environmental challenges<br />
<strong>and</strong> is more expensive to extract.<br />
While oil is primarily used for transport, natural gas<br />
is dominantly used for power generation. And while unconventional<br />
oil will continue to represent only a small<br />
part of oil production also in the next decade, unconventional<br />
gas is set to change the entire gas market due<br />
to its competitive price.<br />
Unconventional gas sources are shale gas, coalbed<br />
methane, <strong>and</strong> tight gas. As natural gas is cleaner both in<br />
production <strong>and</strong> in use, <strong>and</strong> also more abundant, the dem<strong>and</strong><br />
for gas is expected to grow almost twice as much<br />
as for oil <strong>and</strong> be in the range of 4 trill m 3 /yr by 2020.<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
Solar steam for EOR<br />
In 2009, 25% of California’s total natural gas consumption<br />
was used for steam production for Enhanced<br />
Oil Recovery (EOR). By using EOR, 40% more<br />
oil can be extracted. <strong>The</strong> same method can also be<br />
applied to produce steam for production of oil from<br />
oil s<strong>and</strong>s.<br />
Using solar energy instead of gas could provide substantial<br />
cost <strong>and</strong> CO2 savings. In sunny regions, concentrated<br />
solar parabolic trough systems could produce<br />
large quantities of steam at a constant price of US$3/<br />
MBtu, well below US$5-20/MBtu costs based on natural<br />
gas. <strong>The</strong>se systems consist of long parabolic mirrors that<br />
focus the solar energy onto a heat transfer fl uid. Solargas<br />
hybrid steam could reduce current annual fuel costs<br />
by about 20%. By 2020 this percentage is expected to<br />
increase.<br />
Larger replacements will require effi cient thermal<br />
energy storage solutions, such as molten salt. Areas for<br />
solar steam production might have to compete with solar<br />
electricity generation.<br />
Solar steam for EOR Horizontal drilling in shales<br />
Steam from concentrated solar power.<br />
Source: Grist.org<br />
Horizontal drilling bit for shale gas.<br />
Source: Baker Huges
Horizontal drilling in shales<br />
3-dimensional, drilling-bit positioning <strong>and</strong> mud motors<br />
are st<strong>and</strong>ard tools that enable directional drilling for<br />
up to 10 km. Directional drilling is needed to penetrate<br />
<strong>and</strong> follow geological gas formations effectively, in order<br />
to exploit gas from unconventional reservoirs.In shale gas<br />
formations, where horizontal drilling is used the productivity<br />
of horizontal wells can be as much as 400% higher<br />
than for vertical wells, but their costs are only 80% higher.<br />
<strong>The</strong> Marcellus shale gas formation is, the 2 nd largest<br />
natural gas field in the world, extends from New York to<br />
West Virginia, <strong>and</strong> holds 14 trillion m 3 of gas. (In comparison,<br />
the Shtokman gas field in the Barents Sea holds<br />
about 3 trillion m 3 of natural gas). It is expected that horizontal<br />
drilling will be central in the development of this<br />
gas formation by 2020.<br />
Hydraulic fracturing<br />
Unconventional gas is usually tightly trapped in rock<br />
formations, thereby preventing high production rates.<br />
In order to achieve commercially viable flow rates, hydraulic<br />
fracturing (or fracing) can be used. This method<br />
creates fractures in the bedrock from the injection of a<br />
highly pressurized fluid (1000 bars). Fracing requires large<br />
volumes of water, typically in the range of 21,000 m 3 for a<br />
single shale gas well. In addition, chemicals to reduce viscosity<br />
are injected, <strong>and</strong> s<strong>and</strong> to hold the fractures open.<br />
Although the industry has used fracing on tens of<br />
thous<strong>and</strong>s of wells for the last 40 years, there is concern<br />
regarding contamination of groundwater in new shale<br />
gas developments. It is therefore expected that public<br />
opinion could emerge as the biggest risk.<br />
Mobile water treat ment<br />
As the fracing process consumes considerable volumes<br />
of water, water recycling <strong>and</strong> disposal are essential<br />
Hydraulic fracturing Oil s<strong>and</strong><br />
<strong>The</strong> yellow tanks hold frac water, the red tanker holds proppant; hydraulic<br />
pumps are in the center.<br />
Marcellus Shale Well. Source: Chesapeake Energy Corporation<br />
for further unconventional gas production. Many of the<br />
production sites are remote <strong>and</strong> lack water infrastructures.<br />
Fresh <strong>and</strong> waste water are sometimes trucked.<br />
Mobile, truck-mounted systems for water treatment<br />
are currently being developed <strong>and</strong> use a combination<br />
of electro-coagulation <strong>and</strong> electroflotation separation<br />
techniques. Water with up to 0.3 kg/l of total dissolved<br />
solids, <strong>and</strong> with particle sizes of less than 1 micron can<br />
be treated. <strong>The</strong> cleaned brine is reused in the fracing<br />
process, reducing the amount of water that needs to be<br />
trucked by 10-40%.<br />
By 2020, fracing will occur increasingly in more<br />
densely populated areas, leading to greater use of this<br />
mobile water treatment technology.<br />
<strong>The</strong> adoption of this technology in other water intensive<br />
industries is anticipated.<br />
Oil s<strong>and</strong> extraction<br />
Canada’s oil s<strong>and</strong>s are an important source of secure<br />
<strong>and</strong> reliable energy, but there are environmental impacts<br />
that dem<strong>and</strong> responsible mitigation. Viscousity of<br />
oil s<strong>and</strong>s is about 10 times higher than peanut butter at<br />
room temperature. <strong>The</strong> oil in oil s<strong>and</strong>s is really called bitumen<br />
<strong>and</strong> oil s<strong>and</strong>s gets its name because the bitumen<br />
is trapped in a matrix of about 83% s<strong>and</strong>, 10% bitumen,<br />
<strong>and</strong> a remainder of clay <strong>and</strong> water. Oil produced from oil<br />
s<strong>and</strong>s currently release 2.2 times more GHG emissions<br />
per barrel than conventional oil.<br />
<strong>The</strong> energy <strong>and</strong> water dem<strong>and</strong> in oil s<strong>and</strong>s extraction<br />
is not sustainable – water is a limiting resource in Alberta<br />
<strong>and</strong> conventional energy consumption continues<br />
to increase greenhouse gas emissions.<br />
New, lower impact technologies are being explored<br />
but need to be proven, demonstrated <strong>and</strong> applied. Oil<br />
s<strong>and</strong>s will become cleaner towards 2020 but will not<br />
reach the same environmental footprint as conventional<br />
oil extraction.<br />
www.dnv.pl/gaz<br />
1/2 barrel of water is consumed per barrel of oil produced.<br />
OIL SAND EXTRACTION<br />
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Future refi neries – pointing<br />
to a sustainable future<br />
ARTICLE FROM ‘TECHNOLOGY OUTLOOK 2020’ DNV PUBLICATION<br />
Future refi neries will face a number of challenges including: (1) complying with stricter emissions requirements,<br />
(2) maintaining system integrity while processing opportunistic crudes with varying concentrations<br />
of corrosive components, (3) processing unconventional fuels, <strong>and</strong> (4) meeting fuel chemistry<br />
targets based on product mix changes. This will lead to the implementation of new processes to utilize<br />
CO2, advanced materials for corrosion resistance, intelligent operations, <strong>and</strong> secure IT systems to extract<br />
the data necessary for making timely decisions. Refi neries will also include integrated biorefi neries.<br />
Introduction<br />
In 2009 there were 661 refi neries worldwide, with a<br />
combined capacity of 87 million bbl/d. <strong>The</strong>se refi neries<br />
contribute almost 6% of the annual global stationary CO2<br />
emissions. By 2020, 47% of refi nery capacity additions<br />
will be in the non-OECD Asia- Pacifi c region <strong>and</strong> 22% in<br />
the Middle East. In Europe <strong>and</strong> North America, there will<br />
be consolidation <strong>and</strong> plant improvement, with debottlenecking,<br />
improved effi ciency, <strong>and</strong> reductions in emissions.<br />
In Europe, dem<strong>and</strong>s for middle distillates, such as<br />
diesel <strong>and</strong> jet fuel, has increased, with a concomitant decrease<br />
in the share of gasoline.<br />
This trend is expected to extend to other parts of<br />
the world. South America will need additional refi ninery<br />
capacity to process new heavy oil discoveries <strong>and</strong><br />
additional downstream petrochemical facilities to add<br />
value to the crude oil. <strong>The</strong>se changes in supply <strong>and</strong> dem<strong>and</strong>,<br />
combined with stricter emission requirements,<br />
increase the need for refi neries that are able to operate<br />
dynamically.<br />
Utilisation of CO2<br />
Utilisation of CO2 in refi neries will take three basic<br />
forms: 1) direct implementation of CO2 in processes,<br />
2) use of CO2 as a feedstock for production of fuels <strong>and</strong><br />
chemicals, <strong>and</strong> 3) use of CO2 in producing biomass, which<br />
is then converted to fuels <strong>and</strong> chemicals in various ways.<br />
Insertion of CO2 into organic molecules, such as epoxides,<br />
to produce polymers is being developed by several<br />
companies. Dry reforming of methane, using CO2 instead<br />
of water to produce a variety of hydrocarbon fuels, was<br />
developed almost three decades ago, but is being revitalised<br />
through new catalysts <strong>and</strong> process improvements.<br />
CO2 has also been used in the production of methanol,<br />
syngas, ethylene, <strong>and</strong> formic acid through thermochemical<br />
<strong>and</strong> electrochemical processes. <strong>The</strong>se<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
processes will be combined in a variety of ways that<br />
are tailored towards the needs of specifi c refi neries.<br />
Integrated biorefi neries<br />
Integrated biorefi neries that produce both fuels <strong>and</strong><br />
chemicals, replacing petrochemicals, will become increasingly<br />
attractive as a way to utilize CO2 <strong>and</strong> to avoid<br />
using fossil fuels as feedstocks. <strong>The</strong> biorefi neries currently<br />
processing ethanol or biodiesel are simple, singleproduct<br />
systems.<br />
However, it is now apparent that biomass can be<br />
used not only to make fuels, but also other chemicals.<br />
Furthermore, biomass can be thermally converted to<br />
syngas or formic acid, which are then feedstock for dropin<br />
hydrocarbons (also called renewable hydrocarbons),<br />
which are indistinguishable from those made in conventional<br />
refi neries.<br />
Finally, biorefi neries will incorporate a number of<br />
processes that will use wastewater <strong>and</strong> CO2 to manufacture<br />
unique chemicals that are not accessible to<br />
conventional refi neries. For example, bio-char, a residue<br />
from thermal processing, is nutrient-rich <strong>and</strong> can<br />
be used as fertilizer.<br />
Intelligent operations<br />
Refi ning companies use several simulation, analyses,<br />
control, <strong>and</strong> optimization technologies for operating<br />
<strong>and</strong> maintaining their plants. <strong>The</strong>se include process<br />
simulation <strong>and</strong> modelling software, linear programming<br />
models, advanced process control <strong>and</strong> real-time<br />
optimization tools, <strong>and</strong> plant historians that are used<br />
to capture <strong>and</strong> store large amounts of continuous realtime<br />
data streams from plant sensors into a database for<br />
real-time <strong>and</strong> future analysis.<br />
<strong>The</strong> current st<strong>and</strong>-alone auto-mated forecasting<br />
<strong>and</strong> control approaches in refi nery operations will be
Distillation Capacity<br />
World crude oil distillation capacity.<br />
Source: U.S. DOESource: Baker Huges<br />
World Unconventional Liquids<br />
<strong>The</strong> share of biofuels in refi ning will increase.<br />
Source: EIA 2010<br />
Liquid Production in 2020<br />
Change in projected world liquid production in 2020.<br />
Source: EIA 2010<br />
Sensoring<br />
Wireless sensors placed in a refi nery terminal<br />
storing fuel grade ethanol.<br />
increasingly integrated in the future. Plant-wide process<br />
modelling tools will be joined with other information<br />
systems, such as plant historians.<br />
<strong>The</strong> combination of advances in nanotechnologies,<br />
energy harvesting, <strong>and</strong> wireless communication has enabled<br />
a burgeoning of small sensors that can monitor a<br />
variety of parameters, function autonomously, <strong>and</strong> communicate<br />
information from remote locations. Thin-fi lm<br />
sensor elements can be used to measure temperature,<br />
pH, CO, CO2, hydrogen sulphide, etc. using ink-jet printing<br />
technologies. <strong>The</strong> manufacturing technology for these<br />
sensors will continue to advance over the next decade<br />
to enable the deployment of a multitude of sensors in a<br />
network, thereby effi ciently capturing whole plant operations.<br />
<strong>The</strong> sensors will be integrated with modelling <strong>and</strong><br />
simulation tools so that plant integrity can be maintained<br />
under changing feedstock chemistry, <strong>and</strong> process conditions<br />
can be optimised for improved energy effi ciency.<br />
<strong>The</strong> large amounts of sensor data available will require<br />
superior data mining techniques as well as improved data<br />
security.<br />
Advanced materials<br />
Maintaining plant integrity under varying crude chemistry<br />
conditions will require more corrosion resistant materials.<br />
New process chemistries that utilize non-crude feedstock<br />
will necessitate development of materials that are<br />
resistant to corrosion in a diff erent range of environments<br />
to those encountered in current refi neries. Advanced Nibase<br />
alloys <strong>and</strong> high temperature coatings will be further<br />
developed to improve their high temperature oxidation resistance<br />
<strong>and</strong> their corrosion resistance to various acids in<br />
alkylation processes. Chromium <strong>and</strong> aluminium-containing<br />
Ni-base alloys <strong>and</strong> coatings that resist metal dusting will be<br />
introduced.<br />
Composite materials are often problematic in refi neries<br />
due to concerns related to their lack of resistance to hydrocarbons,<br />
their potential for contaminating the product<br />
stream, their poor fi re safety, <strong>and</strong> their electrostatic charge<br />
build-up. Research in nanocomposite materials to improve<br />
fi re resistance, reduce hydrocarbon permeability, <strong>and</strong> improve<br />
electrical conductivity will yield another class of materials<br />
for the designers of future refi neries.<br />
Composites embedded with sensors, such as optical<br />
Bragg grating fi bre sensors for detecting mechanical strains,<br />
will enable real-time monitoring of piping systems throughout<br />
the plant. Self-repairing materials, for example embedded<br />
with hollow microspheres containing epoxy pre-cursors,<br />
will enable components to withst<strong>and</strong> local damage temporarily,<br />
while permanent repair or replacement of parts is organised.<br />
Specialised, oxide <strong>and</strong> nitride coatings will be available<br />
for increased resistance to wear <strong>and</strong> corrosion in various<br />
refi nery units.<br />
www.dnv.pl/gaz<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
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Concept selection<br />
Risk expenditures –<br />
quantifying the unexpected<br />
When evaluating alternative concepts for subsea<br />
production <strong>and</strong> processing, novel technology<br />
<strong>and</strong> high risks are often prominent factors. In support-<br />
ing such evaluations, we address a set of key issues:<br />
•<br />
•<br />
•<br />
•<br />
ARTICLE FROM ‘SUBSEA, UMBILICALS, RISERS & FLOWLINES’ DNV PUBLICATION<br />
In a world less than perfect the only thing you can expect for certain is the unexpected. Within the oil<br />
<strong>and</strong> gas industry, a profi table project may turn into fi nancial distress – unless the unexpected has been<br />
quantifi ed <strong>and</strong> taken into consideration.<br />
What can go wrong?<br />
How reliable is the equipment?<br />
What are the consequences of failure?<br />
How are unplanned events factored into business<br />
decision analysis?<br />
Risk expenditures<br />
A major part of the risk when operating an oil or gas<br />
fi eld can be quantifi ed, <strong>and</strong> thus managed more easily.<br />
This fact forms the basis for DNV’s approach, <strong>and</strong> also<br />
explains why we use the term risk expenditure (RISKEX).<br />
<strong>The</strong> RISKEX we help calculate, comprise:<br />
• <strong>The</strong> value of lost/delayed production due to unplanned<br />
events such as system failures<br />
• <strong>The</strong> cost of remedial activities such as repair costs<br />
• <strong>The</strong> cost associated with leaks into the<br />
environment<br />
• <strong>The</strong> cost associated with safety impairment<br />
Adding RISKEX to the conventional capital <strong>and</strong> operational<br />
expenditures (CAPEX <strong>and</strong> OPEX) as well as SHE<br />
considerations, provide a robust <strong>and</strong> more risk-averse<br />
foundation when evaluating diff erent concepts. <strong>The</strong> information<br />
is valuable in initial as well as later phases of<br />
a project roll-out. <strong>The</strong> purpose is to fi nd <strong>and</strong> mature the<br />
concept that is most likely to have optimal return to investments,<br />
operational costs <strong>and</strong> costs of production related<br />
risks.<br />
Technology qualifi cation is a cost driver in off shore<br />
projects. <strong>The</strong>refore, we assess <strong>and</strong> rank components, systems<br />
<strong>and</strong> operations of subsea applications that require<br />
extensive technology qualifi cation, according to potential<br />
contribution to production outage. This way, qualifi -<br />
cation eff orts can be focused on areas with the highest<br />
yield. By linking inputs used when evaluating RISKEX to<br />
<strong>The</strong> <strong>Polish</strong> PeTroleum <strong>and</strong> naTural <strong>Gas</strong> markeT 2011<br />
the information gained during technology qualifi cation,<br />
we can achieve more accurate estimates as a project<br />
evolves.<br />
Production availability<br />
DNV also evaluates the availability of an integrated<br />
system. In addition to assessing systems performance,<br />
analysis of system availability <strong>and</strong> estimated production<br />
volume can provide a number of other benefi ts:<br />
• Cost savings by avoiding attention to areas that are<br />
non-critical <strong>and</strong> improving areas where the value<br />
yield is highest.<br />
• Discovery of enhancement opportunities during<br />
the conceptual <strong>and</strong> design phase, rather than later<br />
in the production phase, when the cost of change<br />
is much higher. Furthermore, a modifi cation introduced<br />
in a production phase is preceded by periods<br />
of sub-optimal yield <strong>and</strong> thus income opportunities<br />
are lost.<br />
•<br />
Reduction of key risks through better prioritised<br />
technology development, qualifi cation <strong>and</strong> testing.<br />
Sustainable operations<br />
As a project approaches execution <strong>and</strong> more detailed<br />
design, questions on stocking levels of production-critical<br />
spare parts may arise. DNV off ers services to establish<br />
cost-effi cient inventory levels that reduce risk exposure.<br />
In addition, DNV performs further cost benefi t analyses<br />
of alternative intervention strategies.<br />
www.dnv.pl/gaz
OGEC Jasło is one of the leading <strong>Polish</strong> drilling<br />
contractors. <strong>The</strong> company offers a wide spectrum<br />
of drilling services connected with prospecting<br />
<strong>and</strong> extraction of mineral resources. For<br />
many years, apart from operations on the territory<br />
of Pol<strong>and</strong>, the company successfully performs<br />
drilling projects abroad: in Libya, Germany,<br />
Russia, Czech Republic, Slovakia <strong>and</strong> Ukraine.<br />
<strong>The</strong> company provides its services in compliance<br />
with international st<strong>and</strong>ards (QHSE, Integrated<br />
Management System), using the latest<br />
state-of-the-art technologies <strong>and</strong> a variety of<br />
drilling equipment. OGEC Jasło is a member of<br />
International Association of Drilling Contractors<br />
(IADC) <strong>and</strong> <strong>Polish</strong> Geothermal Society (PSG).<br />
OGEC Jasło offer:<br />
• drilling <strong>and</strong> reconstruction of oil <strong>and</strong> gas<br />
boreholes,<br />
• geothermal drilling <strong>and</strong> special purpose drilling<br />
(freezing holes, drainage, piezometric<br />
boreholes, etc.),<br />
• drilling service (cementation, drilling fluid,<br />
packer service, Datawell field laboratories).<br />
Oil & <strong>Gas</strong> Exploration Company Jasło Ltd.<br />
ul. Asnyka 6, 38-200 Jasło<br />
tel. +48 13 446 20 61, fax +48 13 446 32 65<br />
www.ogecjaslo.com
GAZOPROJEKT is a leader in complex engineering<br />
<strong>and</strong> study works for the gas, energy <strong>and</strong> petrohemical industry.<br />
WE OFFER OUR CUSTOMERS:<br />
• Feasibility studies<br />
• Prefeasibility studies<br />
• Basic, construction <strong>and</strong> detailed designs<br />
• Specialist elaborations <strong>and</strong> engineering expertises<br />
• Strenght calculations <strong>and</strong> process risk analysis<br />
• Environmental Impact Assessment Reports<br />
• Investor’s <strong>and</strong> construction designer’s supervisions<br />
• Function of Contract Engineer<br />
• Engineering, Procurement <strong>and</strong> Construction Management<br />
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