Chapter 2: Monitoring relays - Hiquel

Chapter 2: Monitoring relays - Hiquel Chapter 2: Monitoring relays - Hiquel

World of Automation<br />

<strong>Chapter</strong> 2: <strong>Monitoring</strong> <strong>relays</strong><br />

www.hiquel.com


2 <strong>Chapter</strong><br />

.01<br />

.02<br />

.03<br />

.04<br />

.05<br />

.06<br />

.07<br />

.08<br />

.09<br />

.10<br />

.11<br />

.12<br />

.13<br />

.15<br />

.16<br />

.17<br />

INDEX<br />

2: <strong>Monitoring</strong> <strong>relays</strong><br />

INFO In-case series<br />

ICC<br />

TCC-H<br />

TCC-W<br />

TCC-H2<br />

TCC-GW<br />

ICV<br />

TCV-H<br />

TCV-W<br />

TCV-P<br />

module overview<br />

ICP<br />

TCP<br />

.14 TCP-SF<br />

.18<br />

.19<br />

.20<br />

.21<br />

.22<br />

.23<br />

.24<br />

.25<br />

.26<br />

.27<br />

TCP-M<br />

ICPV<br />

TCP-V / PCP-V<br />

TCP-LC / TCP-LS<br />

TCP-3N<br />

ICL<br />

TCL<br />

TCL-LC<br />

TCL-3<br />

TET<br />

TCV-SK<br />

ICM<br />

TCM<br />

.28<br />

.29<br />

.30<br />

.31<br />

.32<br />

.33<br />

HIQUEL 2009<br />

X01.00<br />

HIGH QUALITY ELECTRONICS<br />

TCM-LC<br />

TCS<br />

DGR<br />

TCE<br />

DELR<br />

TPS / UPS<br />

Index<br />

2:00


in-case Series<br />

in<br />

2:01<br />

U<br />

0-10V<br />

out<br />

DIN<br />

RS485<br />

RS232<br />

RTC<br />

9* 9= 81<br />

7 8 9 /<br />

4 5 6 *<br />

1 2 3 -<br />

0 . = +<br />

X01.00<br />

in-case Series<br />

<strong>Monitoring</strong> and Timing Relays<br />

in-case from HIQUEL: in-telligent, in-tegrated, in-dustrial<br />

Customer demands placed on today's control systems mean ever more<br />

complex control requirements but at the same time often place limits on<br />

the amount of space available.<br />

<strong>Hiquel</strong>'s solution is the new in-Case<br />

series, an integrated range of<br />

Industrial <strong>Monitoring</strong> and Timing <strong>relays</strong> in a new, compact 22.5mm DIN<br />

rail case. Designed with the emphasis on flexibility and incorporating a<br />

new micro-controller, just four monitoring <strong>relays</strong> offer a complete range<br />

featuring single phase current and voltage, three phase voltage, and<br />

Thermistor monitoring, with all popular function variants, combinations<br />

and options selected by switches.<br />

HIQUEL'S new custom IC means that just three Timing <strong>relays</strong> offer all<br />

standard timing functions and incorporate special features such as<br />

dual timing functions, and elapsed time indication.<br />

As a result, customers will benefit from lower stock investment and<br />

faster deliveries.<br />

Features at a glance:<br />

LED status indication<br />

DIP switches<br />

manual reset button<br />

part number<br />

easy-to-set parameters<br />

HIGH QUALITY ELECTRONICS<br />

Full installation details on the side:<br />

technical information<br />

block diagram connection<br />

working diagram<br />

label for RoHS conformity<br />

HIQUEL 2009


single phase current control<br />

2:02<br />

<<br />

2<br />

I<br />

<<br />

0-10A<br />

DIN<br />

Function<br />

X01.00<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

DIP-Switch: autom.-Reset / Relay normal<br />

over current with window over current with hysteresis<br />

U<br />

W<br />

SP1<br />

W<br />

I<br />

R<br />

under current with window<br />

U<br />

I<br />

W<br />

SP1<br />

W<br />

R<br />

inner current<br />

U<br />

SP1<br />

SP2<br />

I<br />

R<br />

M A1 A2<br />

E1<br />

U<br />

50 SP1<br />

A/M<br />

ts<br />

ac/dc<br />

0% 100%<br />

tr SP2<br />

H<br />

0V<br />

W/H<br />

n/v<br />

-/OV<br />

-/UN<br />

UN 0% 100%<br />

0% 25% IN/OU<br />

ICC<br />

230Vac<br />

F ts<br />

0s 10s<br />

2,5<br />

R1<br />

tr<br />

0s<br />

E2 E3<br />

5 MR<br />

5s<br />

24 21 22<br />

14 11 12<br />

input<br />

E1-M<br />

E2-M<br />

E3-M<br />

part no supply output<br />

ICC 400Vac<br />

ICC 230Vac<br />

ICC 115Vac<br />

auto-reset<br />

alternating current<br />

window<br />

relay normal<br />

~~ +<br />

A1<br />

A2<br />

~<br />

+<br />

E1<br />

E2<br />

M<br />

~<br />

~ -<br />

400V~<br />

230V~<br />

115V~<br />

U<br />

SP1<br />

H<br />

I<br />

R<br />

under current with hysteresis<br />

2,5VA/1W<br />

2,5VA/1W<br />

2,5VA/1W<br />

DPCO<br />

DPCO<br />

DPCO<br />

ICC 24Vac<br />

24V~ 2,5VA/1W DPCO<br />

* The measurement input is galvanically isolated from the power supply<br />

U<br />

I<br />

H<br />

SP1<br />

R<br />

outer current<br />

U<br />

SP1<br />

SP2<br />

I<br />

range resistance I (20°C)<br />

EMAX<br />

0mA - 100mA 500 mOhm 0,5 A<br />

0mA - 1A 50 mOhm 2 A<br />

0A - 10A 5 mOhm 15 A<br />

R<br />

DIP-Switch<br />

A / M<br />

ac/<br />

dc<br />

W / H<br />

n / v<br />

- / OV<br />

- / UN<br />

~<br />

+<br />

E3<br />

12<br />

11<br />

manual-reset<br />

direct current<br />

hysteresis<br />

relay inverted<br />

4 selectable<br />

base modes over under<br />

R1<br />

14<br />

21<br />

22<br />

24<br />

R1<br />

inner outer<br />

HIGH QUALITY ELECTRONICS<br />

ICC<br />

overview<br />

AC or DC current monitor<br />

3 different current ranges<br />

4 selectable base modes (over, under,<br />

between setpoints, outside setpoints)<br />

2 selectable measuring functions<br />

automatic or manual reset selectable<br />

Alarm memory function<br />

output relay contact invertable<br />

DPCO output relay<br />

LED indicators for power supply, over<br />

and under current, failure and status of<br />

the output relay, start-up and reaction<br />

timer<br />

22.5mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage -20%..+10%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

repeat accuracy<br />


TCC-H<br />

overview<br />

AC or DC over or under current monitor<br />

DPCO output max. 6A<br />

3 measuring ranges 5mA - 10A RMS<br />

level and hysteresis adjustments<br />

programmable latch/no latch alarm<br />

LED indicators for power supply,<br />

contact and reaction timer<br />

45mm DIN rail mount housing<br />

operating conditions<br />

specification<br />

supply voltage variation nominal voltage +10% / -15%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

start surge delay<br />

0 - 10s<br />

reaction time<br />

0-5s<br />

reset time<br />

< 100ms<br />

output relay specification max. 6A 230V~<br />

Ue/Ie AC-15<br />

120V/4A 240V/3A<br />

Ue/Ie DC-13<br />

24V/2A<br />

expected life time<br />

DPCO SPCO<br />

mechanical<br />

2x10<br />

electrical<br />

6<br />

resp. 1 x 10 7 operations<br />

1x10 5<br />

resp. 1 x 10 5<br />

operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

-20 to +60 °C non condensing<br />

* EN 60947-5-1 VDE 0435<br />

ordering information<br />

part no supply output<br />

TCC-H 230Vac 230V~ 2,5VA<br />

DPCO<br />

TCC-H 115Vac 115V~ 2,5VA<br />

DPCO<br />

TCC-H 24Vac<br />

24V~ 2,5VA<br />

DPCO<br />

TCC-H 24Vdc<br />

24V= 2W<br />

DPCO<br />

* The measurement input is galvanically isolated from the power supply<br />

Function<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

under current<br />

over current<br />

HIQUEL 2009<br />

X01.00<br />

U<br />

In%<br />

no<br />

Latch<br />

R<br />

Latch<br />

R<br />

U<br />

In%<br />

no<br />

Latch<br />

R<br />

Latch<br />

R<br />

E1<br />

input<br />

E1-M<br />

E2-M<br />

E3-M<br />

4 S1<br />

HIGH QUALITY ELECTRONICS<br />

t s<br />

t s<br />

+24V=<br />

0V<br />

3<br />

TCC-H<br />

U<br />

I n %<br />

2<br />

Hyst.<br />

1<br />

E2<br />

E3<br />

A2 - M<br />

same<br />

potential<br />

t r<br />

t r<br />

5<br />

M<br />

3<br />

M<br />

4<br />

230VAC<br />

50<br />

1<br />

S1<br />

100%<br />

R 0 50% 0 5 T<br />

A1<br />

A2<br />

1<br />

t r<br />

t r<br />

2<br />

Over/Under Current Control<br />

0<br />

2<br />

AC DC<br />

Over Under<br />

No Latch Latch<br />

25<br />

2,5<br />

sup. galv. Gehäusetypen<br />

iso*<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

no<br />

yes<br />

5<br />

10<br />

ts<br />

tr<br />

E1<br />

t s<br />

t s<br />

E2<br />

E3<br />

1 Threshold “In”<br />

2 Hysteresis<br />

3 Monitored current<br />

4 Latch<br />

ts... Start surge delay<br />

tr... Reaction timer<br />

T... LED indication reaction timer<br />

Over/under current control<br />

relay<br />

On application of the supply<br />

voltage the output relay pulls in<br />

and the timing period ts starts.<br />

Current control with no latch<br />

(auto reset) function<br />

At the end of ts,<br />

when the<br />

measured current exceeds the<br />

set threshold, timing period tr<br />

starts. At the end of tr the output<br />

relay changes over if the current<br />

measurement still exceeds the<br />

threshold.<br />

The output relay resets immediately<br />

when the monitored<br />

current reaches the hysteresis<br />

set value.<br />

.<br />

Current control with latch<br />

(manual reset) function.<br />

At the end of ts,<br />

if the measured<br />

current exceeds the set threshold,<br />

timing period tr starts. At the end<br />

of tr the output relay changes over<br />

and remains in this condition, even<br />

if the monitored current reaches<br />

the hysteresis set value.<br />

An external reset (S1) must be<br />

operated to reset the relay.<br />

Supply = U = A1-A2<br />

M<br />

><br />

><br />

+~ S1<br />

A1<br />

A2<br />

- ~<br />

range resistance I (20°C)<br />

EMAX<br />

11<br />

12<br />

14<br />

21<br />

5mA - 100mA 1,0 Ohm 1,5 A<br />

50mA - 1A 0,1 Ohm 3,5 A<br />

0,5A - 10A 0,01 Ohm 14 A<br />

R R<br />

22<br />

housing types<br />

C<br />

C<br />

C<br />

C<br />

24<br />

<<br />

<<br />

2<br />

I<br />

5mA-10A<br />

DIN<br />

C US<br />

2:03<br />

over/under current control


current monitor window function<br />

2:04<br />

<<br />

<<br />

2<br />

I<br />

5mA-10A<br />

DIN<br />

C US<br />

Function<br />

U<br />

In%<br />

N.O.<br />

R<br />

N.C.<br />

R<br />

Latch<br />

t s<br />

+24V=<br />

E1<br />

input<br />

E1-M<br />

E2-M<br />

E3-M<br />

part no supply output<br />

TCC-W 230Vac 230V~ 2,5VA<br />

DPCO<br />

TCC-W 115Vac 115V~ 2,5VA<br />

DPCO<br />

TCC-W 24Vac 24V~ 2,5VA<br />

DPCO<br />

TCC-W 24Vdc 24V= 2W<br />

DPCO<br />

* The measurement input is galvanically isolated from the power supply<br />

X01.00<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

3<br />

t r<br />

TCC-W<br />

U<br />

I %<br />

n<br />

Window<br />

1<br />

5<br />

4<br />

230VAC<br />

50<br />

S1<br />

100%<br />

t r<br />

2<br />

AC DC<br />

N.C. N.O.<br />

No Latch Latch<br />

25<br />

2,5<br />

t s<br />

R 0 50% 0 5 T<br />

E2<br />

E3<br />

A2 - M<br />

same<br />

potential<br />

0V<br />

1<br />

2<br />

M<br />

M<br />

0<br />

Current Control<br />

A1<br />

A2<br />

5<br />

10<br />

E1<br />

t s<br />

t r<br />

E2<br />

E3<br />

1 Threshold “In”<br />

2 Hysteresis<br />

3 Monitored current<br />

4 Latch<br />

ts... Start surge delay<br />

tr... Reaction timer<br />

T... LED indication reaction timer<br />

On application of the supply voltage<br />

with N.O. Mode selected, the output<br />

relay pulls in and the timing period ts<br />

starts.<br />

Current control with no latch<br />

(auto reset) function<br />

At the end of ts,<br />

if the measured<br />

current exceeds the window in either<br />

direction, timing period tr starts. At the<br />

end of tr,<br />

if the measurement still<br />

exceeds the setpoint the output relay<br />

changes over.<br />

The output relay resets immediately,<br />

when the monitored current reaches<br />

the hysteresis set value.<br />

Current control with latch<br />

(manual reset) function<br />

At the end of ts,<br />

when the measured<br />

current exceeds the window in either<br />

direction, timing period tr starts.<br />

At the end of tr,<br />

if the measurement<br />

still exceeds the setpoint the output<br />

relay changes over and remains in this<br />

condition, even when the measured<br />

current reaches the hysteresis set<br />

value.<br />

An external reset (S1) must be operated<br />

to reset the relay.<br />

+~ Supply = U = A1-A2<br />

S1<br />

M<br />

A1<br />

A2<br />

- ~<br />

range resistance I (20°C)<br />

EMAX<br />

11<br />

12<br />

><br />

14<br />

><br />

21<br />

5mA - 100mA 1,0 Ohm 1,5 A<br />

50mA - 1A 0,1 Ohm 3,5 A<br />

0,5A - 10A 0,01 Ohm 14 A<br />

R R<br />

22<br />

24<br />

TCC-W<br />

overview<br />

HIGH QUALITY ELECTRONICS<br />

AC or DC over or under current monitor<br />

with window function<br />

DPCO output max. 6A<br />

3 measuring ranges 5mA - 10A RMS<br />

level and hysteresis adjustments<br />

programmable latch/no latch alarm<br />

LED indicators for power supply,<br />

contact and reaction timer<br />

45mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage +10% / -15%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

start surge delay<br />

0 - 10s<br />

reaction time<br />

0-5s<br />

reset time<br />

< 100ms<br />

output relay specification max. 6A 230V~<br />

Ue/IeAC-15<br />

120V/4A 240V/3A<br />

Ue/IeDC-13<br />

24V/2A<br />

expected life time<br />

DPCO SPCO<br />

mechanical<br />

2x10<br />

electrical<br />

operating conditions -20 to +60°C non condensing<br />

6<br />

resp. 1 x 10 7 operations<br />

1x10 5<br />

resp. 1 x 10 5<br />

operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

* EN 60947-5-1 VDE 0435<br />

ordering information<br />

sup. galv. Gehäusetypen<br />

iso*<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

no<br />

yes<br />

housing types<br />

C<br />

C<br />

C<br />

C<br />

HIQUEL 2009


TCC-H2<br />

overview<br />

AC or DC over or under current monitor<br />

2 x SPCO output <strong>relays</strong> max. 6A, each<br />

independently configured over/under<br />

current<br />

2 measuring ranges 0.25-5A and<br />

0.5-10A RMS<br />

2 separate switch points<br />

independently adjustable<br />

programmable latch/no latch alarm<br />

LED indicators for power supply,<br />

relay 1 (R1) and relay 2 (R2)<br />

45mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage +10% / -15%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

reaction time<br />

0-5s<br />

reset time<br />

< 100ms<br />

output relay specification max. 6A 230V~<br />

Ue/Ie AC-15<br />

120V/4A 240V/3A<br />

Ue/Ie DC-13<br />

24V/2A<br />

expected life time<br />

5x10 6 SPCO<br />

mechanical<br />

operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

operating conditions<br />

-20 to +60°C non condensing<br />

ordering information<br />

* EN 60947-5-1 VDE 0435<br />

part no supply output<br />

TCC-H2 5A 230Vac 230V~ 2,5VA<br />

2 x SPCO<br />

TCC-H2 5A 115Vac 115V~ 2,5VA<br />

2 x SPCO<br />

TCC-H2 5A 24Vac 24V~ 2,5VA<br />

2 x SPCO<br />

TCC-H2 5A 24Vdc 24V= 2W<br />

2 x SPCO<br />

* The measurement input is galvanically isolated from the power supply<br />

Function<br />

TCC-H2-5A 230V AC<br />

2,5s<br />

U<br />

sup. galv. Gehäusetypen<br />

iso*<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

no<br />

yes<br />

HIQUEL 2009<br />

X01.00<br />

U<br />

Hyst.%<br />

Setpoint<br />

Hyst.%<br />

Func:over<br />

11-14 21-24<br />

R1 R2<br />

11-12 21-22<br />

Func:under<br />

11-14 21-24<br />

R1 R2<br />

11-12 21-22<br />

t= tr<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

+24V=<br />

0V<br />

M<br />

E1<br />

E2<br />

A2 - M<br />

same<br />

potential<br />

input<br />

E1-M<br />

M<br />

A1<br />

A2<br />

HIGH QUALITY ELECTRONICS<br />

5%<br />

t<br />

25%<br />

Hyst.% t r<br />

50%<br />

t t<br />

0s<br />

AC<br />

R1 Over<br />

R2 Over<br />

50% 50%<br />

t t<br />

5s<br />

DC<br />

Under<br />

Under<br />

R1<br />

R2<br />

In<br />

In<br />

Setpoint<br />

Setpoint<br />

R1 5% 100% 5% 100% R2<br />

Over/Under Current Control<br />

Control relay for monitoring AC and<br />

DC voltage with two separately<br />

adjustable relay outputs.<br />

Under or over current function can be<br />

set independently for R1 and R2 by<br />

DIP-Switch selection.<br />

The trip point (Hyst) can be set independently<br />

for both R1 and R2 from 5-50% of the<br />

measured range.<br />

At the end of tr, the output relay changes<br />

when the measured current exceeds the set<br />

value of one of the trip points (Hyst). The time<br />

tr is valid for both <strong>relays</strong>.<br />

When the measured current returns to within<br />

the permitted range, the corresponding relay<br />

resets immediately.<br />

Switch “AC-DC” is used to select AC or<br />

DC input.<br />

upper threshold: [ Y*(100+Hyst%) ] /100<br />

lower threshold: [ Y*(100-Hyst%) ] /100<br />

Supply = U = A1-A2<br />

E1<br />

E2<br />

><br />

range resistance I (20°C)<br />

EMAX<br />

0,25A - 5A 0,01 Ohm 7 A<br />

E1+E2-M 0,5A - 10A 0,005 Ohm 14 A<br />

M<br />

><br />

+~<br />

A1<br />

A2<br />

- ~<br />

Y= (Z*Setpoint%) /100<br />

Z= 5A or 10A<br />

11<br />

12<br />

R1 R2<br />

14<br />

housing types<br />

C<br />

C<br />

C<br />

C<br />

21<br />

22<br />

24<br />

<<br />

<<br />

2<br />

I<br />

250mA-10A<br />

DIN<br />

C US<br />

2:05<br />

over/under current monitor with two switch points


current/voltage signal level dual trip amplifier<br />

2:06<br />

<<br />

<<br />

2<br />

U<br />

0-10V<br />

<<br />

<<br />

I<br />

0-20mA<br />

DIN<br />

C US<br />

input<br />

E1-M<br />

E2-M<br />

part no supply output<br />

TCC-GW 230Vac 230V~ 2,5VA<br />

2 x SPCO<br />

TCC-GW 115Vac 115V~ 2,5VA<br />

2 x SPCO<br />

TCC-GW 24Vac 24V~ 2,5VA<br />

2 x SPCO<br />

TCC-GW 24Vdc 24V= 2W<br />

2 x SPCO<br />

* The measurement input is galvanically isolated from the power supply<br />

X01.00<br />

Function<br />

U<br />

Hyst.%<br />

Setpoint<br />

Hyst.%<br />

Func:over<br />

11-14 21-24<br />

R1 R2<br />

11-12 21-22<br />

Func:under<br />

11-14 21-24<br />

R1 R2<br />

11-12 21-22<br />

t= tr<br />

TCC-GW<br />

U<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

t<br />

E1<br />

E2<br />

t t<br />

t t<br />

Hyst.% tr<br />

4mA<br />

25%<br />

230VAC<br />

2,5s<br />

5% 0s 5s<br />

50%<br />

50%<br />

I/Umin I/Umin<br />

R1Over Under<br />

R2Over Under<br />

50%<br />

R1<br />

I/Un<br />

Setpoint<br />

R2<br />

I/Un<br />

Setpoint<br />

R1 5% 100% 5% 100% R2<br />

Current/VoltageDualTrip<br />

M<br />

+~<br />

A1<br />

-~<br />

A2<br />

11<br />

Control relay for monitoring DC current<br />

and DC voltage with two independently<br />

adjustable relay outputs.<br />

Under or over current function can be<br />

set independently for R1 and R2 by DIP-<br />

Switch selection.<br />

The setpoint (Hyst) can be independently<br />

adjusted for both R1 and R2 from 5-50%.<br />

At the end of tr, the output relay changes<br />

as soon as the measured value exceeds<br />

one of the set points (Hyst). The time tr is<br />

valid for both <strong>relays</strong>.<br />

When the measured value returns to within<br />

the permitted range, the corresponding<br />

relay resets immediately.<br />

Switch “I/Umin” can be used to enable or<br />

disable the minimum level control (<br />

R1 R2<br />

range resistance IN (20°C)<br />

MAX<br />

21<br />

22<br />

24<br />

0 - 10V 98 kOhm 20V<br />

0 - 20mA 50 Ohm 40mA<br />

TCC-GW<br />

overview<br />

Y= (Z*Setpoint%) /100<br />

Z= 10V or 20mA<br />

HIGH QUALITY ELECTRONICS<br />

current/voltage dual trip for analogue signals<br />

2 x SPCO output <strong>relays</strong> max. 6A, each<br />

independently configured over/under<br />

current/voltage<br />

2 measuring ranges 0-10V and 0-20mA DC<br />

2 separate independently adjustable<br />

set points<br />

LED indicators for power supply,<br />

contact and reaction timer<br />

45mm DIN rail mount housing<br />

specification<br />

supply voltage variation<br />

frequency range<br />

duty cycle<br />

reaction time<br />

reset time<br />

output relay specification<br />

Ue/Ie AC-15<br />

Ue/Ie DC-13<br />

expected life time<br />

operating conditions<br />

nominal voltage +10% / -15%<br />

48-63Hz<br />

100%<br />

0-5s<br />

< 100ms<br />

max. 6A 230V<br />

240V/3A<br />

24V/2A<br />

SPCO<br />

5x10 6 mechanical<br />

operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

-20 to +60°C non condensing<br />

ordering information<br />

sup. galv. Gehäusetypen<br />

iso*<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

no<br />

yes<br />

* EN 60947-5-1 VDE 0435<br />

housing types<br />

C<br />

C<br />

C<br />

C<br />

HIQUEL 2009


ICV<br />

overview<br />

AC or DC voltage monitor<br />

3 different voltage ranges<br />

4 selectable base modes (over, under,<br />

between setpoints, outside setpoints)<br />

2 selectable measuring functions<br />

automatic and manual reset selectable<br />

Alarm memory function<br />

output relay contact invertable<br />

DPCOalarm relay<br />

LED indicators for power supply, over<br />

voltage and under voltage, failure and<br />

status of the output relay, start-up &<br />

reaction timer<br />

22.5mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage -20%..+10%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

repeat accuracy<br />


over/under voltage monitor<br />

2:08<br />

<<br />

<<br />

2<br />

U<br />

0,5-600V<br />

DIN<br />

C US<br />

U<br />

Un%<br />

no<br />

Latch<br />

R<br />

input<br />

E1-M<br />

E2-M<br />

E3-M<br />

part no supply output<br />

TCV-H 230Vac 230V~ 2,5VA<br />

DPCO<br />

TCV-H 115Vac 115V~ 2,5VA<br />

DPCO<br />

TCV-H 24Vac<br />

24V~ 2,5VA<br />

DPCO<br />

TCV-H 24Vdc<br />

24V= 2W<br />

DPCO<br />

* The measurement input is galvanically isolated from the power supply<br />

X01.00<br />

Function<br />

Latch<br />

R<br />

U<br />

Un%<br />

no<br />

Latch<br />

R<br />

Latch<br />

R<br />

+24V=<br />

DC voltage<br />

E1<br />

E2<br />

E3<br />

A2 - M<br />

same<br />

potential<br />

0V<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

undervoltage<br />

t s t r<br />

overvoltage<br />

t s<br />

3<br />

TCV-H<br />

U<br />

U %<br />

n<br />

1<br />

2<br />

Hyst.<br />

t r<br />

5<br />

3<br />

4<br />

230VAC<br />

50<br />

1<br />

S1<br />

4 S1<br />

100%<br />

AC DC<br />

Over<br />

No Latch<br />

Under<br />

Latch<br />

25<br />

2,5<br />

R 0 50% 0 5 T<br />

M<br />

1<br />

Over/Under Voltage Control<br />

A1<br />

A2<br />

0<br />

t r<br />

t r<br />

2<br />

E1<br />

5<br />

2<br />

10<br />

E2<br />

E3<br />

ts<br />

tr<br />

t s<br />

t s<br />

M<br />

1 Threshold “Un”<br />

2 Hysteresis<br />

3 Monitored current<br />

4 Latch<br />

ts... Start surge delay<br />

tr... Reaction timer<br />

T... LED indication reaction timer<br />

On the application of the supply<br />

voltage the output relay pulls in<br />

and the timing period ts starts.<br />

range resistance U (20°C)<br />

EMAX<br />

0,5V - 10V 3,9 kOhm 30V<br />

Voltage monitor with no latch<br />

(auto reset) function<br />

At the end of ts,<br />

when the measured<br />

voltage exceeds the set point (Hyst),<br />

the timing period tr starts. At the end<br />

of tr, if the measured value still exceeds<br />

the set point the output relay changes<br />

over. The output relay resets immediately<br />

when the measured voltage<br />

reaches the hysteresis set value.<br />

Voltage monitor with latch<br />

(manual reset) function.<br />

At the end of ts,<br />

when the measured<br />

voltage exceeds the set threshold,<br />

timing period tr starts. At the end of tr<br />

if the measured value still exceeds the<br />

set point the output relay changes over<br />

and remains in this condition, even<br />

when the measured voltage reaches<br />

the hysteresis set value. An external<br />

reset (S1) must be operated to reset<br />

the relay.<br />

Supply = U = A1-A2<br />

><br />

A1<br />

A2<br />

11<br />

12<br />

14<br />

21<br />

3V - 60V 68 kOhm 130V<br />

30V - 600V 820 kOhm 660V<br />

-~<br />

><br />

+~ S1<br />

R R<br />

22<br />

24<br />

TCV-H<br />

overview<br />

HIGH QUALITY ELECTRONICS<br />

AC or DC over or under voltage monitor<br />

DPCO output max. 6A<br />

3 measuring ranges 0.5 - 600V RMS<br />

level and hysteresis adjustments<br />

programmable latch/no latch alarm<br />

LED indicators for power supply,<br />

contact and reaction timer<br />

45mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage +10% / -15%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

start surge delay<br />

0 - 10s<br />

reaction time<br />

0-5s<br />

reset time<br />

< 100ms<br />

output relay specification max. 6A 230V~<br />

Ue/Ie AC-15<br />

120V/4A 240V/3A<br />

Ue/Ie DC-13<br />

24V/2A<br />

expected life time<br />

DPCO SPCO<br />

mechanical<br />

2x10<br />

electrical<br />

operating conditions -20 to +60°C non condensing<br />

6<br />

resp. 1 x 10 7 operations<br />

1x10 5<br />

resp. 1 x 10 5<br />

operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

ordering information<br />

sup. galv. Gehäusetypen<br />

iso*<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

no<br />

yes<br />

* EN 60947-5-1 VDE 0435<br />

housing types<br />

C<br />

C<br />

C<br />

C<br />

HIQUEL 2009


TCV-W<br />

overview<br />

AC or DC over or under voltage monitor<br />

with window function<br />

DPCO output max. 6A<br />

3 measuring ranges 0.5 - 600V RMS<br />

level and hysteresis adjustments<br />

programmable latch/no latch alarm<br />

LED indicators for power supply,<br />

contact and reaction timer<br />

45mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage +10% / -15%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

start surge delay<br />

0 - 10s<br />

reaction time<br />

0-5s<br />

reset time<br />

< 100ms<br />

output relay specification max. 6A 230V~<br />

Ue/Ie AC-15<br />

120V/4A 240V/3A<br />

Ue/Ie DC-13<br />

24V/2A<br />

expected life time<br />

DPCO SPCO<br />

mechanical<br />

2x10<br />

electrical<br />

6<br />

resp. 1 x 10 7 operations<br />

1x10 5<br />

resp. 1 x 10 5<br />

operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

operating conditions<br />

-20 to +60°C non condensing<br />

ordering information<br />

* EN 60947-5-1 VDE 0435<br />

part no supply output<br />

TCV-W 230Vac 230V~ 2,5VA<br />

DPCO<br />

TCV-W 115Vac 115V~ 2,5VA<br />

DPCO<br />

TCV-W 24Vac 24V~ 2,5VA<br />

DPCO<br />

TCV-W 24Vdc 24V= 2W<br />

DPCO<br />

* The measurement input is galvanically isolated from the power supply<br />

Function<br />

sup. galv. Gehäusetypen<br />

iso*<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

no<br />

yes<br />

HIQUEL 2009<br />

X01.00<br />

U<br />

Un%<br />

N.O.<br />

R<br />

N.C.<br />

R<br />

Latch<br />

input<br />

E1-M<br />

E2-M<br />

E3-M<br />

HIGH QUALITY ELECTRONICS<br />

t s<br />

3<br />

TCV-W<br />

U<br />

R<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

U %<br />

n<br />

1<br />

2<br />

Window<br />

E1<br />

t r<br />

1<br />

50<br />

4<br />

230VAC<br />

5 100%<br />

S1<br />

t r<br />

2<br />

AC DC<br />

N.C. N.O.<br />

No Latch Latch<br />

25 2,5<br />

0 50% 0 5<br />

0<br />

Voltage Control<br />

+24V=<br />

DC voltage<br />

E2<br />

E3<br />

A2 - M<br />

same<br />

potential<br />

0V<br />

M<br />

5<br />

A1<br />

A2<br />

10<br />

t s<br />

t r<br />

t s<br />

T<br />

E1<br />

1 Threshold “Un”<br />

2 Hysteresis<br />

3 Monitored current<br />

4 Latch<br />

ts... Start surge delay<br />

tr... Reaction timer<br />

T... LED indication reaction timer<br />

On application of the supply<br />

voltage with N.O. Mode selected,<br />

the output relay pulls in and the<br />

timing period ts starts.<br />

Voltage monitor with no latch<br />

(auto reset) function<br />

At the end of ts when the measured<br />

voltage exceeds the window in either<br />

direction timing period tr starts. At<br />

the end of tr if the measurement still<br />

exceeds the set point the output relay<br />

changes over. The output relay resets<br />

immediately when the monitored<br />

voltage reaches the hysteresis set<br />

value.<br />

Voltage monitor with latch<br />

(manual reset) function<br />

At the end of ts when the measured<br />

voltage exceeds the window in either<br />

direction, timing period tr starts. At<br />

the end of tr if the measurement still<br />

exceeds the set point the output relay<br />

changes over and remains in this<br />

condition, even when the measured<br />

voltage reaches the hysteresis set<br />

value. An external reset (S1) must<br />

be operated to reset the relay.<br />

Supply = U = A1-A2<br />

E2<br />

E3<br />

M<br />

><br />

A1<br />

A2<br />

range resistance U (20°C)<br />

EMAX<br />

11<br />

12<br />

14<br />

0,5 - 10V 3,9 kOhm 30V<br />

3 - 60V 68 kOhm 130V<br />

30 - 600V 820 kOhm 660V<br />

-~<br />

><br />

+~ S1<br />

R R<br />

housing types<br />

C<br />

C<br />

C<br />

C<br />

21<br />

22<br />

24<br />

<<br />

<<br />

2<br />

U<br />

0,5-600V<br />

DIN<br />

C US<br />

2:09<br />

voltage monitor window function


supply voltage control<br />

2:10<br />

1<br />

DIN<br />

Function<br />

With the introduction of modern multi-voltage electronic devices a common<br />

problem exists under supply voltage dip (’brown-out’) conditions where electrical<br />

devices such as Contactors and Relays can drop out, but multi-voltage electronic<br />

devices remain energised, thus the control panel switch sequence is lost. The<br />

TCV-P monitors the supply voltage to detect a supply ‘brown-out’ (< Vn x 0.8) or<br />

supply interruption.<br />

When the supply is first established and the supply voltage value increases<br />

above 95% of the nominal value (Un), time t1 (fixed 2 seconds) starts to run to<br />

‘prove’ the supply. When t1 expires the output relay contact closes for time t2.<br />

Time t2 can be selected with the potentiometer on the front plate (0-30sec).<br />

If the supply voltage decreases below 80% of the nominal value (Un - ‘brown-out’<br />

value) or there is a supply voltage interruption of 1 cycle or more the relay<br />

‘remembers’ this event and when the supply returns above 95% for at least 2<br />

seconds ( t1) the output relay pulses On for the duration of timer t2.<br />

This pulse is<br />

used to initiate a reset of the control panel.<br />

95%<br />

Um<br />

80%<br />

R<br />

TCV-P<br />

U<br />

0<br />

X01.00<br />

output relay contact closed<br />

output relay contact open<br />

24Vac/Um24Vac<br />

Time<br />

15s<br />

30s<br />

R<br />

SupplyVolt.Contr.<br />

80%powerfailvalue<br />

t1 t2 t1 t2<br />

t1=2sec<br />

t2=frontpotentiometer<br />

+~<br />

A2 A1<br />

- ~<br />

TCV-P<br />

U<br />

115Vac/Um110Vac<br />

R<br />

SupplyVolt.Contr.<br />

Supply = U = A1-A2<br />

11<br />

><br />

><br />

12<br />

14<br />

R<br />

TCV-P<br />

overview<br />

HIGH QUALITY ELECTRONICS<br />

supply voltage ‘brown-out’ monitor<br />

for 24V~, 115V~ and 230V~ supplies<br />

SPCO output for post brown-out<br />

control panel reset<br />

LED indicators for power supply<br />

and relay<br />

22.5mm DIN rail mount housing<br />

specification<br />

supply voltage variation<br />

frequency range<br />

duty cycle<br />

repeat accuracy<br />

output relay specification<br />

Ue/Ie AC-15<br />

Ue/Ie DC-13<br />

expected life time<br />

mechanical<br />

electrical<br />

screws<br />

screw tightening torque<br />

operating conditions<br />

nominal voltage +10% / -30%<br />

48-63Hz<br />

100%<br />


module overview<br />

HIQUEL 2009<br />

X01.00<br />

HIGH QUALITY ELECTRONICS<br />

1or2 1 or 2<br />

3<br />

DIN<br />

11<br />

C US<br />

control <strong>relays</strong><br />

2:11


3 phase monitoring relay (phase to phase measurement)<br />

2:12<br />

2<br />

3<br />

DIN<br />

L12<br />

L23<br />

L31<br />

N<br />

R<br />

L12<br />

L23<br />

L31<br />

Asy<br />

R<br />

Function<br />

X01.00<br />

Control relay or voltage active<br />

Control relay or voltage passive<br />

Contact closed<br />

Contact open<br />

DIP-Switch: autom.-Reset<br />

neutral<br />

asymmetry<br />

L1 L2 L3<br />

MR<br />

15<br />

F AS<br />

5% 30%<br />

2,5<br />

R1<br />

tr<br />

0s 5s<br />

N<br />

SP1<br />

U<br />

A/M<br />

tr<br />

-/SQ<br />

150V 440V<br />

E SP2<br />

H<br />

-/AS<br />

-/N<br />

-/OV<br />

-/UN<br />

150V 440V<br />

5% 25% ICP<br />

200..400Vac<br />

IN/-<br />

300<br />

24 21 22<br />

14 11 12<br />

L12<br />

L23<br />

L31<br />

R<br />

sequence<br />

DIP-Switch<br />

autom.-reset A / M manual-reset<br />

- / SQ sequence on<br />

- / AS asymmetry on<br />

- / N neutral on<br />

- / OV 3 selectable<br />

- / UN base modes<br />

over under<br />

~ ~<br />

L1<br />

L2<br />

L3<br />

N<br />

~<br />

~<br />

12<br />

The device recognizes also<br />

the regenerated voltage of<br />

the consumer, starting from<br />

a load size of 0,5kW and an<br />

AS attitude of 10%.<br />

11<br />

R1<br />

14<br />

21<br />

22<br />

24<br />

inner<br />

HIGH QUALITY ELECTRONICS<br />

ICP<br />

overview<br />

specification<br />

supply voltage variation nominal voltage -20%..+10%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

max. measure voltage 480V~<br />

repeat accuracy<br />


TCP<br />

overview<br />

detects phase failure, phase sequence<br />

and phase asymmetry<br />

detects phase failure with<br />

regenerated voltage present<br />

SPCO or DPCO output max. 6A<br />

fixed asymmetry alarm<br />

TCP / PCP >10%<br />

TCP-L / PCP-L >30%<br />

no neutral connection required<br />

adjustable reaction timer 0.1 - 10s<br />

LED indicators for power supply,<br />

relay and reaction timer<br />

22.5 or 45mm DIN rail mount housing<br />

or 11pin plug in housing<br />

specification<br />

supply voltage variation nominal voltage +10% / -15%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

reaction timer<br />

0,1 - 10s<br />

reset time<br />

< 100ms<br />

output relay specification max. 6A 230V~<br />

Ue/Ie AC-15<br />

120V/4A 240V/3A<br />

Ue/Ie DC-13<br />

24V/2A<br />

expected life time<br />

DPCO SPCO<br />

mechanical<br />

2x10<br />

electrical<br />

operating conditions -20 to +60°C non condensing<br />

6<br />

resp. 1 x 10 7 operations<br />

1x10 5<br />

resp. 1 x 10 5 operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

ordering information<br />

Function<br />

Phase<br />

100%<br />

L1 0%<br />

100%<br />

Phase<br />

L2 0%<br />

Phase<br />

100%<br />

L3 0%<br />

Asymmetry<br />

R<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

< 75% L1 - N<br />

part no supply output sup. galv. Gehäusetypen<br />

iso*<br />

housing types<br />

TCP 3x400Vac 3x 400V~ 2,5VA<br />

DPCO<br />

yes<br />

yes<br />

C<br />

TCP 3x230Vac 3x 230V~ 2,5VA<br />

DPCO<br />

yes<br />

yes<br />

C<br />

TCP-S 3x400Vac 3x 400V~ 2,5VA<br />

SPCO<br />

yes<br />

yes<br />

B<br />

TCP-S 3x230Vac 3x 230V~ 2,5VA<br />

SPCO<br />

yes<br />

yes<br />

B<br />

PCP 3x400Vac 3x 400V~ 2,5VA<br />

DPCO<br />

yes<br />

no<br />

G<br />

PCP 3x230Vac 3x 230V~ 2,5VA<br />

DPCO<br />

yes<br />

no<br />

G<br />

TCP-L 3x400Vac 3x 400V~ 2,5VA<br />

DPCO<br />

yes<br />

no<br />

C<br />

TCP-L 3x230Vac 3x 230V~ 2,5VA<br />

DPCO<br />

yes<br />

no<br />

C<br />

PCP-L 3x400Vac 3x 400V~ 2,5VA<br />

DPCO<br />

yes<br />

no<br />

G<br />

PCP-L 3x230Vac 3x 230V~ 2,5VA<br />

DPCO<br />

yes<br />

no<br />

G<br />

* The measurement input<br />

is galvanically isolated from the power supply<br />

* EN 60947-5-1 VDE 0435<br />

HIQUEL 2009<br />

X01.00<br />

>10%<br />

HIGH QUALITY ELECTRONICS<br />

< 75% L2 - N<br />

< 75%<br />

L3-N<br />

t t t t<br />

Control relay to monitor 3-wire, 3-phase systems for the failure of<br />

one or more phase, a phase asymmetry shift exceeding 10% and<br />

the correct phase rotation (L1, L2, L3)<br />

The TCP detects that the phase sequence is correct and that no phase<br />

has failed, in which case the output relay R energises.<br />

At a loss of one phase (> 25% under nominal voltage) or at a detection<br />

of an asymmetry shift (> 10%), the reaction time t starts. At the end of<br />

time t the output relay R de-energises. Time t is adjustable between<br />

0.1s and 10s and is used to time out short transients which would<br />

otherwise cause nuisance tripping.<br />

The relay energises again when phase L1, L2 and L3 return to within<br />

the permitted range.<br />

The control relay will detect a phase failure even with a regenerated<br />

voltage present on the failed phase (no detection on request).<br />

TCP<br />

U<br />

3x400Vac<br />

0,1<br />

Time<br />

0,1-10s<br />

R<br />

10<br />

L3<br />

L1<br />

Phase Sequence / Failure<br />

TCP<br />

TCP-S<br />

PCP<br />

L1<br />

L2<br />

5 L1<br />

L1<br />

6 L2<br />

L2<br />

L3<br />

7 L3<br />

L3<br />

L3<br />

L2<br />

L1<br />

TCP-S<br />

U<br />

3x400Vac<br />

0,1<br />

Time<br />

0,1-10s<br />

L2<br />

11<br />

1 11<br />

L3<br />

12<br />

4 12<br />

L1<br />

L2<br />

10<br />

R<br />

Phase<br />

Sequence/Failure<br />

R R<br />

14<br />

3 14<br />

21<br />

11<br />

PCP<br />

U<br />

3x400V AC<br />

0.1<br />

Time 10<br />

0,1 - 10s<br />

R<br />

Phase Sequence<br />

Phase Failure<br />

22<br />

8<br />

24<br />

9<br />

L1<br />

L3 L2<br />

1or2 1 or 2<br />

3<br />

DIN<br />

11<br />

C US<br />

2:13<br />

3 phase monitoring relay (phase to phase measurement)


3 phase monitoring relay (phase failure, sequence)<br />

2:14<br />

1or2 1 or 2<br />

3<br />

DIN<br />

Phase<br />

100%<br />

L1 0%<br />

100%<br />

Phase<br />

L2 0%<br />

Phase<br />

100%<br />

L3 0%<br />

X01.00<br />

Function<br />

Contol relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

R<br />

L1<br />

L1<br />

L2<br />

L2<br />

L3<br />

L3<br />

L3<br />

R<br />

Phase<br />

Sequence/Failure<br />

L1<br />

L2<br />

11<br />

12<br />

14<br />

R R<br />

21<br />

22<br />

24<br />

TCP-SF<br />

HIGH QUALITY ELECTRONICS<br />

overview<br />

Phase failure relay to monitor 3-wire, 3-phase systems for the failure<br />

of one or more phase and the correct phase rotation (L1, L2, L3)<br />

The TCP-SF detects if the phase sequence is correct and that no phase<br />

has failed. If this is the case, the output relay R energises and the yellow<br />

LED is illuminated.<br />

At a loss of one phase the output relay R de-energises.<br />

The relay energises again, when the failed phase/phases resume.<br />

The control relay will not detect a phase failure with a regenerated voltage<br />

present on the failed phase. (Suitable for lift/elevator applications where<br />

the car must continue to the next stop and then not restart) supply voltage variation<br />

frequency range<br />

duty cycle<br />

reset time<br />

TCP-SF<br />

relay type<br />

3x200-440Vac<br />

output relay spec. 230V~<br />

Ie AC-15 120V~<br />

L1<br />

Ie AC-15 240V~<br />

L3 L2<br />

Ie DC-13 24V=<br />

part no supply output<br />

TCP-SF<br />

3x 200-440V~ 6VA<br />

SPCO<br />

TCP-SF2<br />

3x 200-440V~ 6VA<br />

DPCO<br />

detects phase failure and phase sequence<br />

SPCO output max. 8A<br />

measuring voltage without neutral<br />

does not detect phase failure with<br />

regenerated voltage present<br />

LED indicators for power supply,<br />

relay and reaction timer<br />

22.5mm DIN rail mount housing<br />

specification<br />

nominal voltage +/-10%<br />

48-63Hz<br />

100%<br />

< 25ms<br />

1 2<br />

8A 8A<br />

1,5A 1,5A<br />

1,5A 1,5A<br />

1A 1A<br />

expected life time<br />

DPCO SPCO<br />

mechanical<br />

30x10<br />

operating conditions -20 to +60°C non condensing<br />

6 resp. 30x10 7 operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

* EN 60947-5-1 VDE 0435<br />

ordering information<br />

relay type Gehäusetypen<br />

1<br />

-<br />

2<br />

-<br />

housing types<br />

A<br />

B<br />

HIQUEL 2009


TCP-M<br />

overview<br />

detects phase failure, phase sequence<br />

phase asymmetry and over-temperature<br />

using PTC sensors<br />

detects phase failure with<br />

regenerated voltage present<br />

up to 6 PTC sensors in series<br />

DPCO output max. 6A<br />

fixed asymmetry alarm >10%<br />

no neutral connection required<br />

adjustable reaction timer 0.1 - 10s<br />

LED indicators for power supply,<br />

relay and reaction timer<br />

45mm DIN rail mount housing<br />

supply voltage variation<br />

frequency range<br />

duty cycle<br />

response/delay time<br />

reset time<br />

max. measuring voltage<br />

max. resistance<br />

triggering threshold<br />

reset threshold<br />

short circuit detection<br />

output relay specification<br />

Ue/Ie AC-15<br />

Ue/Ie DC-13<br />

expected life time<br />

mechanical<br />

electrical<br />

operating conditions<br />

specification<br />

nominal voltage +10% / -15%<br />

48-63Hz<br />

100%<br />

< 300ms<br />

< 500ms<br />

< 2,5V<br />

1500 Ohm (6 sensors)<br />

3100 Ohm<br />

1650 Ohm<br />

0-20Ohm<br />

max. 6A 230V~<br />

120V/4A 240V/3A<br />

24V/2A<br />

DPCO SPCO<br />

2x10 6<br />

resp. 1 x 10 7<br />

operations<br />

resp. 1 x 10 5<br />

operations<br />

1x10 5<br />

-20 to 60°C non condesning<br />

* EN 60947-5-1 VDE 0435<br />

ordering information<br />

part no supply output<br />

TCP-M 3x400Vac 3x 400V~ 2,5VA<br />

DPCO<br />

TCP-M 3x230Vac 3x 230V~ 2,5VA<br />

DPCO<br />

TCP-M 3x440Vac 3x 440V~ 2,5VA<br />

DPCO<br />

* The measurement input<br />

is galvanically isolated from the power supply<br />

Phase<br />

100%<br />

L1 0%<br />

100%<br />

Phase<br />

L2 0%<br />

Phase<br />

100%<br />

L3 0%<br />

Asymmetry<br />

R<br />

TCP-M<br />

U<br />

3x230V AC<br />

HIQUEL 2009<br />

X01.00<br />

>10%<br />

< 75% L1 - N<br />

Phase Sequence +<br />

Thermistor Motor Protection<br />

HIGH QUALITY ELECTRONICS<br />

R<br />

0,1<br />

Time 10<br />

0,1 - 10s<br />

< 75% L2 - N<br />

L1<br />

L3 L2<br />

PTC<br />

DIN44081<br />

T1<br />

...6<br />

T2<br />

1...<br />

< 75%<br />

L3 - N<br />

t t t t<br />

Control relay for phase failure and thermistor protection<br />

The TCP-M monitors phase sequence, phase failure and phase<br />

asymmetry, and is used with PTC sensors to provide over temperature<br />

protection for motors and other equipment. When the phase sequence is<br />

correct, all phases are detected, and the resistance of the PTC sensors on<br />

the input T1 - T2 is within the correct range, the output relay R energises.<br />

At a loss of one phase (> Vn x 0.75 ), or the detection of an asymmetry<br />

imbalance >10%, or when the resistance of the PTC sensors exceeds the<br />

triggering threshold (3100 Ohm) the reaction time t starts.<br />

R (Ohm)<br />

At the end of time t the output relay R<br />

4000<br />

de-energises. Time t is adjustable<br />

between 0.1s and 10s and is used to<br />

1330<br />

time out short transients which would<br />

otherwise cause nuisance tripping.<br />

550<br />

The relay energises again when<br />

phase L1, L2 and L3 return to the<br />

250<br />

correct range and the resistance of<br />

the sensors falls below the reset<br />

threshold (1650 Ohms).<br />

20<br />

Function<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

-20 0<br />

TNF: nominal triggering temperature<br />

L1<br />

L1<br />

L2<br />

L2<br />

TNF-20<br />

TNF-5<br />

TNF+5<br />

TNF+15<br />

L3<br />

L3<br />

T1<br />

sup. galv. Gehäusetypen<br />

iso*<br />

yes<br />

yes<br />

yes<br />

yes<br />

yes<br />

no<br />

L3<br />

°C<br />

L1<br />

T2<br />

L2<br />

The control relay will detect a phase<br />

failure even with a regenerated<br />

voltage present on the failed phase<br />

(no detection on request).<br />

11<br />

PTC(1...6)<br />

DIN 44081<br />

12<br />

R R<br />

14<br />

21<br />

22<br />

24<br />

housing types<br />

C<br />

C<br />

C<br />

2<br />

3<br />

PTC<br />

DIN<br />

C US<br />

2:15<br />

3 phase failure and thermistor motor protection


3 phase monitoring relay (phase to neutral measurement)<br />

2:16<br />

2<br />

3<br />

DIN<br />

L12<br />

L23<br />

L31<br />

N<br />

R<br />

L1 L2 L3<br />

U<br />

170V SP1<br />

A/M<br />

t<br />

80V 260V<br />

SQ 170VSP2<br />

H<br />

OV<br />

-/SQ<br />

1/3<br />

-/-<br />

-/OV<br />

80V 260V<br />

-/UN<br />

UN<br />

5% 25%<br />

IN/ -<br />

ICPV<br />

115..230Vac<br />

30s MR<br />

te<br />

F<br />

0s 60s<br />

2,5s<br />

R1 tr<br />

0s<br />

5s<br />

X01.00<br />

Function<br />

N<br />

24 21 22<br />

14 11 12<br />

Control relay active<br />

Control relay or voltage passive<br />

Contact closed<br />

Contact open<br />

DIP-Switch: autom.-Reset<br />

neutral<br />

L1<br />

L2<br />

L3<br />

~ ~<br />

~<br />

L1<br />

L2<br />

L3<br />

N<br />

~<br />

L<br />

L12<br />

L23<br />

L31<br />

R<br />

12<br />

sequence<br />

3 Phase<br />

1 Phase<br />

11<br />

R1<br />

14<br />

21<br />

22<br />

24<br />

R1<br />

HIGH QUALITY ELECTRONICS<br />

ICPV<br />

overview<br />

3 phase monitoring relay<br />

detects phase failure, phase sequence<br />

3 phase monitoring with single or<br />

3 phase connection<br />

4 selectable base modes<br />

3 selectable voltage measurement functions<br />

automatical and manual reset selectable<br />

selectable measuring range (80-260V)<br />

Alarm memory function<br />

DPCO alarm relay<br />

LED indicators for power supply, failure,<br />

phase sequence, over and under voltage,<br />

output relay status and reaction timer<br />

22.5mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage -20%..+10%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

max. measure voltage 480V~<br />

repeat accuracy<br />


TCP-V/PCP-V<br />

overview<br />

detects phase failure or<br />

reduction of phase voltage<br />

DPCO output max. 6A<br />

normal or inverted function available<br />

constant measuring<br />

TCP-V U s=Un x 0.7<br />

PCP-V U s=Un x 0.7<br />

TCP-V-I U s=Un x 0.85<br />

will not trip with regenerated<br />

voltage present<br />

requires neutral connection<br />

(3-phase 4-wire)<br />

adjustable reaction timer 0.1 - 10s<br />

LED indicators for power supply,<br />

relay and reaction timer<br />

45mm DIN rail mount housing<br />

or 11pin plug in housing<br />

specification<br />

supply voltage variation nominal voltage +10% / -20%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

reaction timer<br />

0,1 - 10s<br />

reset time<br />

< 100ms<br />

output relay specification max. 6A 230V~<br />

Ue/Ie AC-15<br />

120V/4A 240V/3A<br />

Ue/Ie DC-13<br />

24V/2A<br />

expected life time<br />

DPCO SPCO<br />

mechanical<br />

2x10<br />

electrical<br />

6<br />

resp. 1 x 10 7 operations<br />

1x10 5<br />

resp. 1 x 10 5 operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

operating conditions<br />

-20 to +60°C non condensing<br />

ordering information<br />

L1-N 100%<br />

0%<br />

100%<br />

L2-N<br />

0%<br />

L3-N<br />

100%<br />

0%<br />

TCP -V<br />

U<br />

L1-N 230V AC 3x230V/400V<br />

Us = Un x 0,7<br />

R<br />

0,1<br />

Time 10<br />

0,1 - 10s<br />

part no supply output sup. galv. Gehäusetypen<br />

iso*<br />

housing types<br />

TCP-V 3x440Vac 3x 250/440V~ 2,5VA DPCO<br />

yes<br />

no<br />

C<br />

TCP-V 3x400Vac 3x 230/400V~ 2,5VA DPCO<br />

yes<br />

yes<br />

C<br />

PCP-V 3x400Vac 3x 230/400V~ 2,5VA DPCO<br />

yes<br />

no<br />

G<br />

TCP-V 3x230Vac 3x 115/230V~ 2,5VA DPCO<br />

yes<br />

yes<br />

C<br />

TCP-V-I 3x440Vac 3x 250/440V~ 2,5VA DPCO<br />

yes<br />

no<br />

C<br />

TCP-V-I 3x400Vac 3x 230/400V~ 2,5VA DPCO<br />

yes<br />

no<br />

C<br />

TCP-V-I 3x230Vac 3x 115/230V~ 2,5VA DPCO<br />

yes<br />

no<br />

C<br />

* The measurement input<br />

is galvanically isolated from the power supply<br />

* EN 60947-5-1 VDE 0435<br />

Function<br />

HIQUEL 2009<br />

X01.00<br />

L1<br />

5<br />

L2<br />

L3<br />

6<br />

7<br />

L1<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

Phase Failure<br />

N<br />

10<br />

HIGH QUALITY ELECTRONICS<br />

R<br />

L1-N 100%<br />

0%<br />

100%<br />

L2-N<br />

0%<br />

L3-N<br />

100%<br />

0%<br />

R<br />

Us=Unx0,7<br />

Us=Unx0,7<br />

t t t<br />

Us=Unx0,85<br />

Us=Unx0,85<br />

t t t<br />

L1<br />

5<br />

L1<br />

L2<br />

L2<br />

L3<br />

6<br />

7<br />

Us=Unx0,7<br />

Us=Unx0,85<br />

L3<br />

PCP -V<br />

U<br />

L1-N 230V AC<br />

N<br />

10<br />

TCP-V<br />

PCP-V<br />

normal function<br />

TCP-V-I<br />

invers function<br />

Phase failure relay 3-phase and neutral<br />

The TCP-V is a phase failure relay for monitoring 4-wire, 3-phase<br />

systems for phase failure or phase voltage reduction down to<br />

Vn x 0.7 or less. When the control relay detects all 3 phases within<br />

the correct range, the output relay R energises.<br />

At a loss of one phase (> 30% under nominal voltage) the reaction<br />

time t starts. At the end of time t the output relay R de-energises.<br />

Time t is adjustable between 0.1s and 10s, and is used to time out<br />

short transients which would otherwise cause nuisance tripping.<br />

The relay energises again, when phase L1, L2 and L3 return to the<br />

correct range.<br />

The TCP-V may be used for monitoring a 1-phase system, in<br />

which case L1, L2 & L3 must be connected together (see below).<br />

3x230V/400V<br />

Us = Un x 0,7<br />

Phase Failure<br />

1-phase connection 3-phase connection<br />

0,1<br />

Time 10<br />

0,1 - 10s<br />

R<br />

11<br />

1<br />

12<br />

4<br />

R R<br />

14<br />

3<br />

21<br />

11<br />

22<br />

8<br />

24<br />

9<br />

2<br />

3<br />

DIN<br />

11<br />

C US<br />

3 phase monitoring relay (phase to neutral measurement)<br />

2:17


3 phase monitoring relay (phase to neutral measurement)<br />

2:18<br />

2<br />

3<br />

DIN<br />

X01.00<br />

Function<br />

L1-N 100%<br />

0%<br />

100%<br />

L2-N<br />

0%<br />

L3-N<br />

100%<br />

0%<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

R<br />

TCP-LC/TCP-LS<br />

overview<br />

Us = Un x 0,85<br />

Us = Un x 0,85<br />

L1<br />

L2<br />

L3<br />

Us = Un x 0,85<br />

Phase failure relay 3-phase and neutral (TCP-LC / TCP-LS)<br />

The TCP-LC is a phase failure relay for monitoring 4-wire, 3-phase<br />

systems for phase failure or phase voltage reduction down to<br />

Un x 0,85 or less. When the control relay detects all 3 phases within<br />

the correct range the output relay R energises.<br />

At a loss of one phase (> Un x 0,85) the output relay R de-energises.<br />

The relay energises again, when phase L1, L2 and L3 return to the<br />

correct range (> Un x 0,9).<br />

The TCP-LC may be used for monitoring a 1-phase system, in which<br />

case L1, L2 & L3 must be connected together (see below).<br />

Push Button (only TCP-LS)<br />

The push button at the front simulates a phase failure (the relay is<br />

switched off).<br />

1-phase connection 3-phase connection<br />

L1<br />

L2<br />

L3<br />

N<br />

TCP-LC-S<br />

U<br />

230Vac<br />

3x230V/400Vac<br />

Us=Unx0,85<br />

D:Zur Verwendung in<br />

Anlagen nach<br />

DIN VDE0108 geeignet.<br />

E: Suitable for use<br />

in equipment<br />

according to<br />

DIN VDE0108.<br />

R<br />

PhaseFailure<br />

TCP-LS-S<br />

U<br />

230Vac<br />

ErrorChk<br />

3x230V/400Vac<br />

Us=Unx0,85<br />

D:Zur Verwendung in<br />

Anlagen nach<br />

DIN VDE0108 geeignet.<br />

E: Suitable for use<br />

in equipment<br />

according to<br />

DIN VDE0108.<br />

R<br />

PhaseFailure<br />

N<br />

11<br />

12<br />

R R<br />

14<br />

21<br />

22<br />

24<br />

HIGH QUALITY ELECTRONICS<br />

DPCO output max. 8A<br />

will not trip with regenerated<br />

voltage present<br />

requires neutral connection (3-phase 4-wire)<br />

LED indicators for power supply,<br />

contact and reaction timer<br />

22.5 or 45mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage +10% / -20%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

output relay specification 8A 230V~<br />

Ue/Ie AC-15<br />

120V/1,6A 240V/1,6A<br />

Ue/Ie DC-13<br />

24V/1A<br />

expected life<br />

30x10<br />

operating conditions -20 to +60°C non condensing<br />

6<br />

DPCO<br />

mechanical<br />

operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

* EN 60947-5-1 VDE 0435<br />

ordering information<br />

part no supply output sup. Gehäusetypen<br />

galv. iso*<br />

housing types<br />

TCP-LC 3x230Vac/0,85 3x 230/400V~ 16VA DPCO<br />

yes<br />

-<br />

C<br />

TCP-LC-S 3x230Vac/0,85 3x 230/400V~ 16VA DPCO<br />

yes<br />

-<br />

B<br />

TCP-LS 3x230Vac/0,85 3x 230/400V~ 16VA DPCO<br />

yes<br />

-<br />

C<br />

TCP-LS-S 3x230Vac/0,85 3x 230/400V~ 16VA DPCO<br />

yes<br />

-<br />

B<br />

* The measurement input<br />

is galvanically isolated from the power supply<br />

HIQUEL 2009


TCP-3N<br />

overview<br />

for 3-wire and 4-wire 3-phase supplies<br />

3 phase monitoring relay for<br />

3x230/400V<br />

monitors phase sequence<br />

detects phase failure with<br />

regenerated voltage present<br />

measures phase to phase voltage<br />

(adjustable from 110V to 440V)<br />

detects neutral connection<br />

(selectable by a DIP-switch)<br />

monitors asymmetry (adjustable from<br />

5% to 30%, selectable by DIP-switch)<br />

22.5 or 45mm DIN rail mount housing<br />

supply voltage variation<br />

frequency range<br />

duty cycle<br />

relay type<br />

output relay spec. 230V~<br />

Ie AC-15 120V~<br />

Ie AC-15 240V~<br />

Ie DC-13 24V=<br />

expected life time<br />

mechanical<br />

operating conditions<br />

specification<br />

nominal voltage +/-10%<br />

48-63Hz<br />

100%<br />

6A<br />

1A<br />

1A<br />

1A<br />

DPCO<br />

10x10 6<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

operations<br />

-20 to +60°C non condensing<br />

ordering information<br />

1<br />

2<br />

6A<br />

1,5A<br />

1,5A<br />

1,0A<br />

* EN 60947-5-1 VDE 0435<br />

part no supply output<br />

TCP-3N<br />

3x 110-440V~ 30VA SPCO<br />

TCP-3N2<br />

3x 110-440V~ 30VA DPCO<br />

Function<br />

Contol relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

L12


liquid level control, 3 levels, min. or max. alarm<br />

2:20<br />

2<br />

DIN<br />

function: filling with two sensors and max. alarm<br />

U<br />

IMMERSED<br />

S3<br />

NOT IMMERSED<br />

S1 IMMERSED<br />

NOT IMMERSED<br />

R1<br />

R2<br />

ALARM<br />

function: emptying with one sensor and min. alarm<br />

U<br />

IMMERSED<br />

S3<br />

NOT IMMERSED<br />

IMMERSED<br />

NOT IMMERSED<br />

IMMERSED<br />

S1 NOT IMMERSED<br />

R1<br />

R2<br />

S3 A1 A2<br />

S1 C S2<br />

U<br />

2,5s<br />

tr<br />

A/M<br />

S1<br />

0s 5s<br />

S2 5s<br />

te<br />

FI/EM<br />

/AL<br />

n/vR1<br />

S3<br />

n/vR2<br />

0s 10s S1/S12<br />

ICL<br />

230Vac<br />

F<br />

ALARM<br />

MR<br />

2,5s<br />

tr+te AL<br />

0s 5s<br />

10K<br />

R1<br />

SE<br />

R2<br />

100R 100K<br />

24 21 22<br />

14 11 12<br />

X01.00<br />

~<br />

A1<br />

A2<br />

~<br />

S1<br />

S2<br />

C<br />

S3<br />

12<br />

11<br />

R1<br />

14<br />

21<br />

22<br />

24<br />

R2<br />

HIGH QUALITY ELECTRONICS<br />

ICL<br />

overview<br />

monitors one or two levels<br />

of conductive liquids<br />

programmable filling or emptying mode<br />

selectable mode for protection against<br />

dry running/overflow<br />

adjustable sensitivity 100 Ohm - 100 kOhm<br />

automatic or manual reset mode<br />

alarm memory function<br />

LED indicators for power supply, sensors, failure,<br />

and output relay<br />

22.5mm DIN rail mount housing<br />

specification<br />

supply voltage variation<br />

frequency range<br />

duty cycle<br />

delay time<br />

reset time<br />

output relay specification<br />

expected life time<br />

mechanical<br />

electrical<br />

screws<br />

screw tightening torque<br />

operating conditions<br />

nominal voltage -20%..+10%<br />

48-63Hz<br />

100%<br />


TCL<br />

overview<br />

monitors one or two levels<br />

of conductive liquids<br />

DPCO output max. 6A<br />

programmable filling or emptying mode<br />

programmable sensitivity 250 Ohm - 100 kOhm<br />

or 50 kOhm - 1 MOhm<br />

LED indicators for power supply,<br />

relay and reaction timer<br />

45mm DIN rail mount housing or<br />

11pin plug in housing<br />

supply voltage variation<br />

frequency range<br />

duty cycle<br />

delay time<br />

reset time<br />

max measuring voltage<br />

max measuring current<br />

probes<br />

output relay specification<br />

Ue/Ie AC-15<br />

Ue/Ie DC-13<br />

expected life time<br />

mechanical<br />

electrical<br />

screws<br />

specification<br />

nominal voltage +10% / -20%<br />

48-63Hz<br />

100%<br />

1s (fixed)<br />

< 100ms<br />

± 5,3V<br />

~ 5mA<br />

cable length max. 100m<br />

max. 6A 230V~<br />

120V/4A 240V/3A<br />

24V/2A<br />

DPCO SPCO<br />

2x10 6<br />

resp. 1 x 10 7 operations<br />

resp. 1 x 10 5<br />

operations<br />

1x10 5<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

operating conditions -20 to +60°C non condensing<br />

ordering information<br />

Function<br />

1 level<br />

Single Point<br />

Sensing<br />

using 2 Sensors<br />

C<br />

S1<br />

S2<br />

HIQUEL 2009<br />

X01.00<br />

Level<br />

U<br />

S1<br />

emptying<br />

R 4<br />

filling<br />

R 5<br />

U<br />

1<br />

Max. S2<br />

Min. S1<br />

2<br />

emptying<br />

R 4<br />

filling<br />

5<br />

R<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

C S1<br />

2 level<br />

Two Point<br />

Sensing<br />

using 3 Sensors<br />

HIGH QUALITY ELECTRONICS<br />

3<br />

CS1S2<br />

+<br />

~<br />

A2 A1<br />

-~<br />

2<br />

1 max. level<br />

2 min. level<br />

3 monitored level<br />

4 Output relay, emptying function<br />

5 Output relay, filling function<br />

Control relay to monitor the level of<br />

conductive liquids<br />

15<br />

3<br />

Supply = U = A1-A2<br />

16<br />

><br />

18<br />

The TCL controls the level of<br />

conductive liquids in a<br />

conductive or non-conductive<br />

container and works by<br />

passing a low voltage through<br />

the liquid from a suitable probe<br />

to an earth return which can<br />

either be the container or<br />

another probe.<br />

Single point sensing:<br />

The relay changes over each<br />

time the liquid contacts C and<br />

S1.<br />

Two point sensing:<br />

The relay changes over each<br />

time the liquid contacts C, S1<br />

and S2.<br />

The relay resets when the<br />

liquid level returns<br />

below S1.<br />

The polarity of the sensor<br />

voltage is periodically reversed<br />

and is sufficiently low to avoid<br />

electrolytic action between the<br />

probes.<br />

Note:<br />

Do not make a connection<br />

between A2 and C when using<br />

TCL without galvanic isolation.<br />

(DC supplied versions)<br />

><br />

R R<br />

part no supply ouput sup. galv. Gehäusetypen<br />

iso*<br />

housing types<br />

TCL 230Vac<br />

230V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

C<br />

TCL 115Vac<br />

115V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

C<br />

TCL 24Vac<br />

24V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

C<br />

TCL 24Vdc<br />

24V= 2W<br />

DPCO<br />

no<br />

-<br />

C<br />

PCL 230Vac<br />

230V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

G<br />

PCL 115Vac<br />

115V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

G<br />

PCL 24Vac<br />

24V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

G<br />

PCL 24Vdc<br />

24V= 2W<br />

DPCO<br />

no<br />

-<br />

G<br />

* The measurement input is galvanically isolated from the power supply.<br />

* EN 60947-5-1 VDE 0435<br />

TCL<br />

U<br />

230VAC<br />

Level<br />

Func.<br />

Sens.<br />

R<br />

0<br />

50<br />

100%<br />

high<br />

low<br />

Level Control<br />

one<br />

level<br />

C S1S2<br />

two<br />

levels<br />

C S1<br />

filling<br />

emptying<br />

50K -1M<br />

250 -100K<br />

25<br />

26<br />

28<br />

2<br />

DIN<br />

11<br />

2:21<br />

liquid level control, 2 levels


liquid level control, 2 levels with fixed sensitivity<br />

2:22<br />

1<br />

DIN<br />

Function<br />

1 Max. level<br />

Control relay aktive<br />

2 Min. level<br />

Control relay passive<br />

3 Monitored level<br />

Contact closed<br />

Contact open<br />

4 Output relay, emptying function<br />

5 Output relay, fillling function<br />

Control relay to monitor the level of<br />

conductive liquids<br />

The TCL-LC works by comparing the impedance between the probes in a<br />

conductive media and depending on the function and the current state at the<br />

probes changes over the output relay.<br />

1 level<br />

Single Point<br />

Sensing<br />

2 Sensors<br />

Level<br />

part no. supply output<br />

TCL-LC-E 230Vac 230V~ 2,5VA<br />

SPCO<br />

TCL-LC-E 115Vac<br />

TCL-LC-E 24Vac<br />

TCL-LC-F 230Vac<br />

TCL-LC-F 115Vac<br />

TCL-LC-F 24Vac<br />

X01.00<br />

U<br />

S1<br />

emptying<br />

TCL-LC-E R 4<br />

filling<br />

TCL-LC-F R 5<br />

2 levels<br />

Two Point<br />

Sensing<br />

3 Sensors<br />

U<br />

1<br />

max. S2<br />

Min. S1<br />

2<br />

emptying<br />

TCL-LC-E R 4<br />

filling<br />

5<br />

TCL-LC-F R<br />

C<br />

S1<br />

S2<br />

CS1S2<br />

3<br />

CS1S2<br />

~<br />

A2 A1<br />

~<br />

2<br />

115V~<br />

24V~<br />

230V~<br />

115V~<br />

24V~<br />

Two Point Sensing<br />

3<br />

Example TCL-LC-E (Emptying)<br />

If both probes (S1 & S2) are immersed<br />

and the impedance is below 20kOhm<br />

the output relay pulls in. If the<br />

impedance rises above 60kOhm the<br />

2,5VA<br />

2,5VA<br />

2,5VA<br />

2,5VA<br />

2,5VA<br />

TCL-LC with DPCO on request<br />

* The measurement inout is galvanically isolated from the power supply.<br />

11<br />

Single Point Sensing<br />

Select single point sensing by shorting<br />

together S1 and S2.<br />

Example TCL-LC-E (Emptying)<br />

When the impedance between C and<br />

S1/S2 falls below 20kOhm the output<br />

relay pulls in. When the impedance<br />

between C and S1/S2 rises above<br />

60kOhm the output relay drops out.<br />

The action os opposite on the TCL-<br />

LC-F (Filling)<br />

Supply = U = A1-A2<br />

><br />

12<br />

14<br />

R<br />

><br />

TCL-LC<br />

overview<br />

SPCO<br />

SPCO<br />

SPCO<br />

SPCO<br />

SPCO<br />

HIGH QUALITY ELECTRONICS<br />

monitoring one or two levels<br />

of conductive liquids<br />

LED indicators for power supply<br />

and output relay<br />

fixed switching levels with 20 kOhm<br />

and 60 kOhm<br />

22.5mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage +10% / -10%<br />

frequence range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

delay time<br />

< 300ms<br />

reset time<br />

< 300ms<br />

max. measuring voltage < 7V~<br />

max. measuring current < 1mA<br />

probes<br />

cable length max. 100m<br />

output relay specification max. 12A 230V~<br />

Ue/Ie AC-15<br />

120V/2A 240V/2A<br />

Ue/Ie DC-13<br />

24V/1,5A<br />

expected life time<br />

mechanical<br />

7<br />

1 x 10 operations<br />

electrical<br />

5<br />

1 x 10 operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

operating conditions -20 to +60°C non condensing<br />

ordering information<br />

supp. galv. Gehäusetypen<br />

iso..*<br />

yes<br />

-<br />

yes<br />

-<br />

yes<br />

-<br />

yes<br />

-<br />

yes<br />

-<br />

yes<br />

-<br />

* EN 60947-5-1 VDE 0435<br />

Gehäusetype<br />

B<br />

B<br />

B<br />

B<br />

B<br />

B<br />

HIQUEL 2008


TCL-3<br />

overview<br />

monitors two or three levels<br />

of conductive liquids<br />

3 x N.O. output max. 6A<br />

programmable filling or emptying mode<br />

programmable sensitivity 250 Ohm -<br />

100 kOhm or 50 kOhm - 1 MOhm<br />

LED indicators for power-supply and all<br />

three <strong>relays</strong><br />

45mm DIN rail mount housing<br />

supply voltage variation<br />

frequency range<br />

duty cycle<br />

delay time<br />

reset time<br />

max. measuring voltage<br />

max. measuring current<br />

operating conditions<br />

specification<br />

nominal voltage +10% / -20%<br />

48-63Hz<br />

100%<br />

0,5-5s<br />

0,5-5s<br />

± 5,3V<br />

~ 5mA<br />

output relay specification max. 6A 230V~<br />

Ue/Ie AC-15<br />

120V/4A 240V/3A<br />

Ue/Ie DC-13<br />

24V/2A<br />

expected life time<br />

2x10 7 operations<br />

1x10 5<br />

probes<br />

cable length max. 100m<br />

SPNO<br />

mechanical<br />

electrical<br />

operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

-20 to +60°C non condensing<br />

ordering information<br />

* EN 60947-5-1 VDE 0435<br />

part no supply output<br />

TCL3 230Vac<br />

230V~ 2,5VA<br />

3 x NO<br />

TCL3 115Vac<br />

115V~ 2,5VA<br />

3xNO<br />

TCL3 24Vac<br />

24V~ 2,5VA<br />

3xNO<br />

TCL3 24Vdc<br />

24V= 2W<br />

3xNO<br />

* The measurement input is galvanically isolated from the power supply<br />

Function<br />

one<br />

level<br />

R1<br />

R2<br />

R3 NO<br />

NC<br />

HIQUEL 2009<br />

X01.00<br />

HIGH QUALITY ELECTRONICS<br />

Control relay to monitor the level of conductive liquids<br />

The TCL controls the level of conductive liquids in a conductive<br />

or non-conductive container and works by passing a low voltage<br />

through the liquid from suitable probes to an earth return which<br />

can either be the container or another probe.<br />

U<br />

S1<br />

S2<br />

S3 max. or min.<br />

1 Output relay, function emptying<br />

2 Output relay, function filling<br />

U<br />

S3<br />

S2<br />

two<br />

S1<br />

levels<br />

R1<br />

R2<br />

emptying filling<br />

1 2<br />

TCL-3<br />

U<br />

On-/Off-<br />

Delay<br />

Sens.<br />

230VAC<br />

C<br />

S1<br />

S2<br />

S3<br />

+<br />

~<br />

A2 A1<br />

- ~<br />

sup. galv. Gehäusetypen<br />

iso*<br />

yes<br />

-<br />

yes<br />

-<br />

yes<br />

-<br />

yes<br />

-<br />

2,5<br />

0,5 5sec<br />

50<br />

NC R3<br />

NO<br />

high<br />

low<br />

R3<br />

R1 10 100%<br />

R2<br />

Level Control<br />

C S1S2 S3<br />

one<br />

level<br />

two<br />

levels<br />

Level<br />

Func. R3<br />

Sens.<br />

50K -1M<br />

250 -100K<br />

C1-3<br />

Single point sensing:<br />

The <strong>relays</strong> R1, R2 and<br />

R3 change over each<br />

time the liquid contacts<br />

C and S1, C and S2 or<br />

C and S3. DIP-switch<br />

Function R3 inverts<br />

relay 3.<br />

Two point sensing:<br />

The relay changes over<br />

each time the liquid<br />

contacts C, S1 and S2.<br />

The relay resets when the<br />

liquid level returns<br />

below S1.<br />

R1<br />

R1... emptying<br />

R2... filling<br />

S3 can be used to<br />

monitor limits.<br />

Note: Do not make a<br />

connection between A2<br />

and C when using TCL<br />

without galvanic isolation.<br />

(DC supply versions)<br />

DC-DC isolation on request<br />

Supply = U = A1-A2<br />

><br />

14<br />

><br />

R2<br />

24<br />

R3<br />

34<br />

housing types<br />

C<br />

C<br />

C<br />

C<br />

3<br />

DIN<br />

2:23<br />

liquid level control, 3 levels


electronical thermostat<br />

2:24<br />

1<br />

C<br />

PT1000<br />

DIN<br />

Function<br />

U<br />

opencircuit<br />

Hyst.<br />

Setpoint<br />

Hyst.<br />

shortcircuit<br />

11-14<br />

R11-12<br />

X01.00<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

Description<br />

The measuring range is selected with the lower potentiometer three ranges<br />

are available:<br />

-10°C...+30°C; +20°C...+80°C; +60°C...+120°C.<br />

With the “Setpoint” potentiometer the required temperature value is selected,<br />

the “Hyst.” potentiometer determines the trip point. The relay de-energises if<br />

the temperature is greater than “Setpoint+Hyst.”, and re-energises when the<br />

temperature falls below “Setpoint-Hyst.”.<br />

The relay also de-energises if there is a short circuit, open circuit or supply<br />

failure.<br />

The use of shielded twisted pair cable is recommended for connection of the<br />

PT1000. It is not recommended to connect the PT1000 together with the<br />

power supply.<br />

If using shielded twisted pair use the “T2” terminal.<br />

PT1000<br />

T1<br />

T2<br />

TET<br />

U<br />

R<br />

-10°C... +30°C<br />

+20°C... +80°C<br />

+60°C...+120°C<br />

+20°C..+80°C<br />

-10°C..+30°C +60°C..+120°C<br />

~<br />

A1<br />

A2<br />

~<br />

Supply = U = A1-A2<br />

11<br />

6°C<br />

Setpoint Hyst.<br />

2°C 10°C<br />

Electrically<br />

Thermostat<br />

><br />

12<br />

14<br />

TET 230Vac 230V~ 2,5VA SPCO<br />

TET 115Vac<br />

115V~<br />

TET 24Vac 24V~<br />

TET 24Vdc<br />

24V=<br />

><br />

R<br />

2,5VA<br />

2,5VA<br />

2W<br />

SPCO<br />

HIGH QUALITY ELECTRONICS<br />

TET<br />

overview<br />

standard PT1000 detection<br />

3 measuring ranges<br />

setpoint and hysteresis independently<br />

adjustable<br />

LED indicators for power supply<br />

and output relay<br />

45mm DIN rail mount housing<br />

specification<br />

supply voltage variation<br />

frequency range<br />

duty cycle<br />

output relay specification<br />

Ue/Ie AC-15<br />

Ue/Ie DC-13<br />

expected life time<br />

mechanical<br />

electrical<br />

screws<br />

nominal voltage +10% / -15%<br />

48-63Hz<br />

100%<br />

120V/3,5A 240V/3A<br />

24V/2,5A<br />

1 SPCO<br />

5x10 6<br />

operations<br />

1x10 5 operations<br />

screw tightening torque 0,6..0,8Nm<br />

operating conditions -20 to +60°C non condensing<br />

ordering information<br />

part no supply output sup. galv. Gehäusetypen<br />

iso*<br />

housing types<br />

* The measurement input is galvanically isolated from the power supply.<br />

SPCO<br />

SPCO<br />

yes<br />

yes<br />

yes<br />

no<br />

-<br />

-<br />

-<br />

-<br />

pozidrive 1<br />

* EN 60947-5-1 VDE 0435<br />

C<br />

C<br />

C<br />

C<br />

HIQUEL 2009


TCV-SK<br />

overview<br />

safety edge monitor for use on industrial<br />

roller doors<br />

embedded diode or resistor detection<br />

output relay max. 6A<br />

LED indicators for power supply,<br />

contact and function<br />

TÜV-Nr. E/HG-99/101 approval for TCV-SK-S<br />

safety edge monitor, category 2<br />

according to EN 954-1 for TCV-SK-S<br />

22.5 or 45mm DIN rail mount housing<br />

supply voltage variation<br />

frequency range<br />

duty cycle<br />

LED indicators<br />

output relay specification<br />

Ue/Ie AC-15<br />

Ue/Ie DC-13<br />

expected life time<br />

mechanical<br />

electrical<br />

screws<br />

specification<br />

nominal voltage +10% / -15%<br />

48-63Hz<br />

100%<br />

yellow open circuit<br />

green safety rail o.k. TCV-SK<br />

red failure<br />

max. 6A 230V~<br />

120V/4A<br />

24V/2A<br />

240V/3A<br />

screw tightening torque 0,6..0,8Nm<br />

operating conditions -20 to +60°C non condensing<br />

ordering information<br />

{<br />

DPCO SPCO<br />

2x10 6<br />

resp. 1 x 10 7 operations<br />

resp. 1 x 10 5<br />

operations<br />

1x10 5<br />

pozidrive 1<br />

Function<br />

part no supply output sup. galv. Gehäusetypen<br />

iso*<br />

housing types<br />

TCV-SK 230Vac 230V~ 2,5VA<br />

DPCO<br />

yes<br />

yes<br />

C<br />

TCV-SK 115Vac 115V~ 2,5VA<br />

DPCO<br />

yes<br />

yes<br />

C<br />

TCV-SK 24Vac 24V~ 2,5VA<br />

DPCO<br />

yes<br />

yes<br />

C<br />

TCV-SK 24Vdc 24V= 2W<br />

DPCO<br />

no<br />

yes<br />

C<br />

TCV-SK-S 230Vac 230V~ 2,5VA<br />

SPCO<br />

yes<br />

no<br />

B<br />

TCV-SK-S 115Vac 115V~ 2,5VA<br />

SPCO<br />

yes<br />

no<br />

B<br />

TCV-SK-S 24Vac 24V~ 2,5VA<br />

SPCO<br />

yes<br />

no<br />

B<br />

TCV-SK-S 24Vdc 24V= 2W<br />

SPCO<br />

no<br />

no<br />

B<br />

* The measurement input is galvanically isolated from the power supply<br />

* EN 60947-5-1 VDE 0435<br />

HIQUEL 2009<br />

X01.00<br />

S1 Off<br />

S1 On<br />

HIGH QUALITY ELECTRONICS<br />

U<br />

R<br />

TCV-SK<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

Control relay to monitor permanent safety rails on roller<br />

shutter doors<br />

On the application of the supply voltage and after detection of a<br />

diode (only TCV-SK) or a 8k2 resistor (TCV-SK and TCV-SK-S)<br />

connected to the input, the output relay energizes and the green<br />

LED (safety rail o.k.) is illuminated.<br />

When the control relay detects an open circuit, the output relay<br />

drops out immediately and the yellow LED (open circuit) is<br />

illuminated.<br />

When the control relay detects a short circuit, the relay drops out<br />

immediately and the red LED (failure) is illuminated.<br />

When the output relay drops out a red LED flashes to indicate a<br />

circuit fault.<br />

TCV-SK<br />

U<br />

R<br />

8k2<br />

TCV-SK-S<br />

S1<br />

24VDC<br />

1 2 1 2<br />

Open O.k.<br />

Circuit<br />

On<br />

S1<br />

1 2<br />

Evaluation Safety Rail<br />

1<br />

2<br />

+<br />

~<br />

A2 A1<br />

- ~<br />

Supply = U = A1-A2<br />

><br />

11<br />

12<br />

><br />

TCV-SK-S<br />

U<br />

230VAC<br />

14<br />

~<br />

2<br />

8k2<br />

F<br />

1<br />

~<br />

A1<br />

Evaluation<br />

Safety Rail<br />

R R<br />

21<br />

12 14<br />

A2<br />

22<br />

11<br />

24<br />

1or2 1 or 2<br />

DIN<br />

C US<br />

2:25<br />

safety edge monitor


thermistor protection with reset input<br />

2:26<br />

2<br />

PTC<br />

DIN<br />

3100<br />

U<br />

1650<br />

200<br />

SC-LED<br />

OC-LED<br />

R<br />

MR+TST<br />

R<br />

part no supply output<br />

ICM 400Vac<br />

ICM 230Vac<br />

ICM 115Vac<br />

ICM 24Vac<br />

X01.00<br />

Function<br />

4000<br />

1330<br />

550<br />

250<br />

20<br />

U<br />

F<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

Y A1 A2<br />

T1<br />

R (Ohm)<br />

-20 0<br />

TNF: nominal triggering temperature<br />

T2<br />

2,5s<br />

tr<br />

t 0s 5s<br />

SC 5min<br />

te<br />

OT<br />

0min 10min<br />

ICM<br />

230Vac<br />

MR+TST<br />

3 4<br />

1=M<br />

2 2=M+SC<br />

R1 1 3=A<br />

4=A+SC<br />

10=TST<br />

10<br />

24 21 22<br />

14 11 12<br />

A1<br />

Y<br />

A2<br />

~<br />

°C<br />

TNF-20<br />

TNF-5<br />

TNF+5<br />

TNF+15<br />

1...<br />

T1<br />

...6<br />

T2<br />

PTC<br />

DIN44081<br />

~<br />

S<br />

T2<br />

T1<br />

400V~<br />

230V~<br />

115V~<br />

2,5VA/1W<br />

2,5VA/1W<br />

2,5VA/1W<br />

24V~ 2,5VA/1W<br />

* The measurement input is galvanically isolated from the power supply<br />

T1<br />

T2<br />

12<br />

11<br />

A+SC<br />

M+SC<br />

R1<br />

14<br />

21<br />

22<br />

24<br />

R1<br />

DPCO<br />

DPCO<br />

DPCO<br />

DPCO<br />

HIGH QUALITY ELECTRONICS<br />

ICM<br />

overview<br />

thermistor motor protection relay<br />

5 selectable functions<br />

up to 6 PTC-sensors in series<br />

switchable test function (without sensor<br />

connected)<br />

probe short and/or open circuit detection<br />

automatical, manual or external reset<br />

selectable<br />

Alarm memory function<br />

DPCO output relay<br />

LED indicators for power supply, over<br />

temperature, short circuit, alarm, output<br />

relay status, start and reaction timer<br />

22.5mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage -20%..+10%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

repeat accuracy<br />


TCM<br />

overview<br />

thermistor motor protection<br />

using DIN 44081 PTC-sensors<br />

up to 6 PTC sensors in series<br />

DPCO output max. 6A<br />

fault latching function<br />

switchable test function (TCM)<br />

probe short and/or open circuit detection<br />

LED indicators for power supply<br />

and output relay<br />

22.5 or 45mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage +10% / -15%<br />

frequency range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

response/delay time < 300ms<br />

reset time<br />

< 500ms<br />

max. measuring voltage < 2,5V<br />

max. resistance<br />

1500 Ohm (6 sensors)<br />

triggering threshold 3100 Ohm<br />

reset threshold<br />

1650 Ohm<br />

short circuit detection 0-20Ohm<br />

output relay specification max. 6A 230V~<br />

Ue/Ie AC-15<br />

120V/4A 240V/3A<br />

Ue/Ie DC-13<br />

24V/2A<br />

expected life time<br />

DPCO SPCO<br />

mechanical<br />

2x10<br />

electrical<br />

operating conditions -20 to +60°C non condensing<br />

6<br />

resp. 1 x 10 7<br />

operations<br />

1x10 5<br />

resp. 1 x 10 5<br />

operations<br />

* EN 60947-5-1 VDE 0435<br />

ordering information<br />

part no supply output sup. galv. Gehäusetypen<br />

iso*<br />

housing types<br />

TCM 230Vac 230V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

C<br />

TCM 115Vac 115V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

C<br />

TCM 24Vac/dc 24V~= 2W<br />

DPCO<br />

no<br />

-<br />

C<br />

TCM-S 230Vac 230V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

B<br />

TCM-S 115Vac 115V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

B<br />

TCM-S 24Vac 24V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

B<br />

TCM-S 24Vdc 24V= 2W<br />

DPCO<br />

no<br />

-<br />

B<br />

TCM-SR 230Vac 230V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

B<br />

TCM-SR 24Vac 24V~ 2,5VA<br />

DPCO<br />

yes<br />

-<br />

B<br />

TCM-SR 24Vdc 24V= 2W<br />

DPCO<br />

no<br />

-<br />

B<br />

* The measurement input is galvanically isolated from the power supply<br />

Function<br />

Triggering threshold<br />

Reset threshold<br />

Short circuit detection threshold<br />

Output relay, function<br />

Auto reset mode<br />

Output relay, function<br />

Manual reset mode<br />

HIQUEL 2009<br />

X01.00<br />

1<br />

2<br />

3<br />

4<br />

5<br />

4000<br />

1330<br />

550<br />

250<br />

20<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

U<br />

Reset<br />

Open 3100<br />

Circuit<br />

1650<br />

Reset<br />

Short 20<br />

Circuit 0<br />

Auto<br />

Reset<br />

R<br />

Manual<br />

Reset<br />

R<br />

R (Ohm)<br />

= Time 0,1 - 30min<br />

-20 0<br />

TNF: nominal triggering temperature<br />

TNF-20<br />

TNF-5<br />

TNF+5<br />

HIGH QUALITY ELECTRONICS<br />

3<br />

4<br />

5<br />

TCM-S<br />

U<br />

230VAC<br />

15<br />

min<br />

0,1<br />

min<br />

Time<br />

Mode<br />

Func.<br />

Reset<br />

30<br />

min<br />

F<br />

Thermistor<br />

Motor Protection<br />

1<br />

2<br />

(1...6)<br />

DIN 44081<br />

+<br />

~<br />

A2<br />

A1 PTC<br />

TNF+15 °C<br />

Manual<br />

Reset Automatic<br />

Reset<br />

short circuit<br />

open circuit<br />

Switch<br />

to Reset<br />

T1<br />

Y1<br />

T2<br />

Y2<br />

The TCM is used with PTC sensors<br />

(DIN 44081) to provide permanent over<br />

temperature protection for motors and<br />

other equipment<br />

Up to 6 PTC´s connected in series can be<br />

used with one TCM relay. On the application<br />

of the supply voltage the output relay pulls in.<br />

When the PTC sensors reach their nominal<br />

temperature the TCM converts the sudden<br />

increase of resistance into a signal which<br />

causes the output relay R to change over.<br />

The red LED F starts blinking.<br />

Care must be taken to ensure that long cables<br />

connecting PTC’s to T1 and T2 are shielded<br />

otherwise external electro-magnetic<br />

influences can interfere with the correct<br />

function of the sensor.<br />

Front plate located DIP-Switches are used to<br />

select either.<br />

Auto reset mode<br />

When the resistance returns under the reset<br />

threshold, time t starts (TCM-S). At the end<br />

of time t, the output relay resets and the red<br />

LED F goes out.<br />

Manual reset mode<br />

Either an external reset (S1) must be<br />

operated to reset the relay, or the third dip<br />

switch can be used to perform a manual reset.<br />

With the external switch S2 (only TCM-SR)<br />

galvanically disconnected, the reset can also<br />

be performed. This function is available if the<br />

Reset DIP-Switch is switched to the left.<br />

11<br />

12<br />

14<br />

TCM<br />

U<br />

230VAC<br />

Mode<br />

Func.<br />

Reset<br />

R<br />

21<br />

Automatic<br />

Reset<br />

Manual<br />

Reset<br />

Thermistor Motor Protection<br />

Supply = U = A1-A2<br />

><br />

><br />

R R<br />

- S2<br />

~<br />

To perform a manual reset of TCM-SR a momentary<br />

break contact is connected to terminals Y1 and Y2).<br />

22<br />

24<br />

Run<br />

Test<br />

Switch<br />

to Reset<br />

2<br />

PTC<br />

DIN<br />

2:27<br />

thermistor motor protection relay


thermistor motor protection relay (OEM version)<br />

2:28<br />

1or2 1 or 2<br />

PTC<br />

DIN<br />

Function<br />

4000<br />

1330<br />

550<br />

250<br />

20<br />

X01.00<br />

Control <strong>relays</strong> active<br />

Control <strong>relays</strong> passive<br />

Contact closed<br />

Contact open<br />

1 triggering threshold<br />

2 reset threshold<br />

U<br />

Reset<br />

Open 3100<br />

Circuit<br />

1600<br />

Reset<br />

R<br />

1<br />

2<br />

R (Ohm)<br />

-20 0<br />

TNF: nominal triggering temperature<br />

T1<br />

T2<br />

PTC(1...6)<br />

DIN 44081<br />

TNF-20<br />

TNF-5<br />

TNF+5<br />

~<br />

A1<br />

A2<br />

~<br />

The TCM-LC is used with PTC sensors<br />

(DIN 44081) to provide permanent over<br />

temperature protection for motors and<br />

other equipment.<br />

Up to 6 PTC´s connected in series can be<br />

used with one TCM relay. On the application<br />

of the supply voltage the output relay pulls in.<br />

When the PTC sensors reach their nominal<br />

temperature the TCM converts the sudden<br />

increase of resistance in a signal which<br />

causes the output relay R to change over.<br />

The red LED F starts blinking.<br />

Care must be taken to ensure that long<br />

cables connecting PTC’s to T1 and<br />

T2 are shielded otherwise external<br />

electro-magnetic influences can interfere with<br />

the correct function of the sensor.<br />

TNF+15 °C<br />

Supply = U = A1-A2<br />

11<br />

12<br />

><br />

14<br />

><br />

R R<br />

21<br />

22<br />

24<br />

TCM-LC<br />

HIGH QUALITY ELECTRONICS<br />

overview<br />

thermistor motor protection relay<br />

using DIN 44081 PTC-sensors<br />

up to 6 PTC sensors in serie<br />

open circuit detection<br />

DPCO output max. 6A<br />

fault latching function (TCM)<br />

LED indicators for power supply<br />

and output relay<br />

22.5mm or DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage +10% / -20%<br />

frequeny range<br />

48-63Hz<br />

duty cycle<br />

100%<br />

response/delay time < 300ms<br />

reset time<br />

< 300ms<br />

max. measuring voltage < 2,5V<br />

max. resistance<br />

1500 Ohm (6 sensors)<br />

triggering threshold 3100 Ohm<br />

reset threshold<br />

1600 Ohm<br />

relaytype<br />

1 2<br />

output relay spec. 230V~ 12,0A 8,0A<br />

Ie AC-15* 120V~ 2,0A 1,6A<br />

Ie AC-15* 240V~ 2,0A 1,6A<br />

Ie DC-13* 24V= 1,5A 1,0A<br />

expected life time<br />

SPCO 2DPCO<br />

mechanical<br />

6<br />

1 x 10<br />

7<br />

resp. 1x 10 operations<br />

electrical<br />

5<br />

1 x 10<br />

5<br />

resp. 1 x 10 operations<br />

operating conditions -20 to +60°C non condensing<br />

* EN 60947-5-1 VDE 0435<br />

ordering information<br />

part no supply output sup. galv. Gehäusetypen<br />

iso* relaytype<br />

housing types<br />

TCM-LC 230Vac 230V~ 2,5VA<br />

SPCO<br />

yes<br />

1<br />

B<br />

TCM-LC 115Vac 115V~ 2,5VA<br />

SPCO<br />

yes<br />

1<br />

B<br />

TCM-LC 24Vac 24V~ 2,5VA<br />

DPCO<br />

yes<br />

1<br />

B<br />

TCM-LC2 230Vac 230V~ 2,5VA<br />

DPCO<br />

yes<br />

2<br />

B<br />

TCM-LC2 115Vac 115V~ 2,5VA<br />

DPCO<br />

yes<br />

2<br />

B<br />

TCM-LC2 24Vac 24V~ 2,5VA<br />

DPCO<br />

yes<br />

2<br />

B<br />

* The measurement input is galvanically isolated from the power supply<br />

HIQUEL 2009


TCS<br />

overview<br />

under speed control with<br />

fault latching function<br />

SPCO output max. 6A<br />

input PNP 24Vdc, volt free contact<br />

and 15-40Vdc<br />

start surge delay 0.2-20s<br />

4 selectable speed ranges<br />

LED indicators for power supply,<br />

relay and reaction timer<br />

45mm DIN rail mount housing<br />

supply voltage variation<br />

frequency range<br />

duty cycle<br />

range TCS<br />

TCS-H<br />

specification<br />

start surge delay<br />

0-20s<br />

output relay specification max. 6A 230V~<br />

Ue/Ie AC-15<br />

120V/5A 240V/4A<br />

Ue/Ie DC-13<br />

24V/3A<br />

expected life time<br />

DPCO SPCO<br />

mechanical<br />

2x10<br />

electrical<br />

6<br />

resp. 1 x 10 7<br />

operations<br />

1x10 5<br />

resp. 1 x 10 5 operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

operating conditions<br />

nominal voltage +10% / -20%<br />

48-63Hz<br />

100%<br />

10-2000 Rpm<br />

500-9000 Rpm<br />

-20 to +60°C non condensing<br />

ordering information<br />

part no supply output sup. galv. Gehäusetypen<br />

iso*<br />

housing types<br />

TCS 230Vac<br />

230V~ 2,5VA<br />

SPCO<br />

yes<br />

-<br />

C<br />

TCS 115Vac<br />

115V~ 2,5VA<br />

SPCO<br />

yes<br />

-<br />

C<br />

TCS 24Vdc<br />

24V= 2W<br />

SPCO<br />

no<br />

-<br />

C<br />

TCS-H 230Vac 230V~ 2,5VA<br />

SPCO<br />

yes<br />

-<br />

C<br />

TCS-H 115Vac 115V~ 2,5VA<br />

SPCO<br />

yes<br />

-<br />

C<br />

TCS-H 24Vdc<br />

24V= 2W<br />

SPCO<br />

no<br />

-<br />

C<br />

* The measurement input is galvanically isolated from the power supply<br />

* EN 60947-5-1 VDE 0435<br />

HIQUEL 2009<br />

X01.00<br />

Auto<br />

Reset<br />

Rpm<br />

0 Rpm<br />

Reset<br />

+24V<br />

E2<br />

A2 A1<br />

HIGH QUALITY ELECTRONICS<br />

U<br />

R<br />

Manual<br />

Reset<br />

Reset<br />

U<br />

Rpm<br />

0 Rpm<br />

Function<br />

R<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

t s<br />

TCS<br />

U<br />

R<br />

2<br />

t 1<br />

ts ts<br />

0s<br />

0%<br />

Imp.<br />

230VAC<br />

10s<br />

20s<br />

Manual Reset<br />

Auto Reset<br />

Under Speed Control<br />

+<br />

~<br />

- ~<br />

t s<br />

100%<br />

+24V<br />

+24V<br />

1<br />

10-500 Rpm<br />

500-1000 Rpm<br />

1000-1500 Rpm<br />

1500-2000 Rpm<br />

E1<br />

E1<br />

0V<br />

1 Underspeed threshold<br />

2 Monitored speed<br />

ts... Start surge delay<br />

Control relay to monitor<br />

under speed<br />

On application of the supply voltage<br />

the output relay energises<br />

and the timing period ts starts.<br />

The TCS monitors the time between<br />

the leading edge of<br />

successive input pulses. When<br />

the timing period between the pulses<br />

exceeds the set value,<br />

the output relay drops out.<br />

Auto Reset<br />

When the timing period between the<br />

pulses returns to the acceptable range<br />

for three successive pulses the output<br />

relay resets.<br />

Manual Reset<br />

The output relay resets when<br />

terminals +24 and E2 are connected.<br />

After breaking the connection time ts<br />

starts.<br />

E1<br />

15-40V<br />

0V<br />

TCS-H 230V AC<br />

U<br />

10s<br />

R<br />

0s<br />

0%<br />

Imp.<br />

+24V<br />

15<br />

16<br />

PNP<br />

E1<br />

18<br />

R<br />

0V<br />

Supply = U = A1-A2<br />

><br />

20s<br />

Manual Reset<br />

Auto Reset<br />

Under Speed Control<br />

><br />

ts<br />

100%<br />

500-1500 Rpm<br />

1500-3000 Rpm<br />

3000-6000 Rpm<br />

6000-9000 Rpm<br />

1<br />

rpm<br />

DIN<br />

2:29<br />

under speed control


speed control/PLC watchdog relay<br />

2:30<br />

1<br />

DIN<br />

rpm<br />

U<br />

E1<br />

R<br />

Time ranges<br />

0,1s-<br />

1,0s<br />

part no supply output<br />

DGR 230Vac<br />

230V~ 2VA<br />

SPCO<br />

DGR 24Vdc 24V= 1W<br />

SPCO<br />

* The measurement input is galvanically isolated from the power supply<br />

X01.00<br />

Function<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

1,0s-<br />

10s<br />

A2 A1<br />

t t<br />

A Control relay to monitor changing impulses on a sensor<br />

After applying the supply voltage the relay waits to see the leading<br />

edge of an input pulse.<br />

When the pulse is detected the output relay energises. When there<br />

are no more pulses measured during time t,<br />

the output relay drops<br />

out.<br />

0,1min-<br />

1,0min<br />

+24V<br />

PNP<br />

E1<br />

0V<br />

1,0min-<br />

10min<br />

15<br />

16<br />

18<br />

0,1h-<br />

1,0h<br />

The required delay time within the range selected is set using the<br />

potentiometer on the front plate<br />

+<br />

~<br />

-~<br />

Supply = U = A1-A2<br />

><br />

><br />

R<br />

1,0h-<br />

10h<br />

HIGH QUALITY ELECTRONICS<br />

DGR<br />

overview<br />

speed control/PLC watchdog relay<br />

SPCO output max. 6A<br />

6 selectable time ranges<br />

LED indicators for power supply<br />

and output relay<br />

22.5 or 45mm DIN rail mount housing<br />

specification<br />

supply voltage variation nominal voltage +10% / -15%<br />

frequency range<br />

48-63Hz<br />

max delay time<br />

100% of the selected time range<br />

max input frequency 10Hz or 600 Rpm<br />

output relay specification max. 6A 230V~<br />

Ue/Ie AC-15<br />

120V/5A 240V/4A<br />

Ue/Ie DC-13<br />

24V/4A<br />

expected life time<br />

DPCO SPCO<br />

mechanical<br />

2x10<br />

electrical<br />

6<br />

resp. 1 x 10 7 operations<br />

1x10 5<br />

resp. 1 x 10 5 operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

operating conditions -20 to +60°C non condensing<br />

ordering information<br />

sup. galv. Gehäusetypen<br />

iso*<br />

yes<br />

-<br />

no<br />

-<br />

* EN 60947-5-1 VDE 0435<br />

housing types<br />

C<br />

B<br />

HIQUEL 2009


TCE<br />

overview<br />

sensor pulse extension relay<br />

semiconductor output max. 300mA<br />

input PNP/NPN selectable by dip switch<br />

suppression of pulses less than 0.5ms<br />

selectable output polarity, NO or NC<br />

LED indicators for power supply and output<br />

22.5mm DIN rail mount housing<br />

specification<br />

supply voltage<br />

15 - 32V=<br />

duty cycle<br />

100%<br />

output specification max. 300mA<br />

pulse extension<br />

TCE<br />

4 - 200ms<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

operating conditions -20 to +60°C non condensing<br />

ordering information<br />

part no supply output<br />

TCE 24Vdc 24V= 1W<br />

thyristor<br />

* The measurement input is galvanically isolated from the power supply<br />

* EN 60947-5-1 VDE 0435<br />

sup. galv. Gehäusetypen<br />

iso*<br />

HIQUEL 2009<br />

X01.00<br />

no<br />

Function<br />

E1<br />

OUT<br />

OUT<br />

input active<br />

input passive<br />

Contact closed<br />

Contact open<br />

HIGH QUALITY ELECTRONICS<br />

+24<br />

0V<br />

time=4-200ms<br />

+24<br />

+24<br />

OUT E1<br />

0V 0V<br />

> 0,5ms<br />

max 300mA<br />

OFF<br />

ON<br />

Control relay to extend sensor pulses<br />

The TCE will operate with both NPN and PNP sensors.<br />

Pulses 0.5ms will be extended<br />

to the time set by potentiometer.<br />

With the dip switch setting OFF, all pulses will be re-transmitted in<br />

their original length.<br />

Supply +24-0V<br />

=<br />

><br />

TCE<br />

U<br />

24VDC<br />

4<br />

NPN<br />

NO<br />

ON<br />

Output<br />

Sensor<br />

Pulse Extender<br />

+<br />

-<br />

-<br />

100<br />

200ms<br />

PNP<br />

NC<br />

OFF<br />

housing types<br />

B<br />

1<br />

in<br />

1 out<br />

DIN<br />

2:31<br />

sensor pulse extender


emergency lighting test relay<br />

2:32<br />

1<br />

DIN<br />

Function<br />

part no supply output<br />

DELR 230Vac 230V~ 6VA SPCO<br />

X01.00<br />

U<br />

P/Button<br />

Control relay active<br />

Control relay passive<br />

Contact closed<br />

Contact open<br />

R<br />

t<br />

A Control Relay to monitor emergency lights<br />

When pressing the “Test” button on the front plate, the output relay<br />

energises and time t starts. During this time the emergency lights<br />

remain disconnected from the supply voltage for either 30 min or<br />

3 hours. This is to enable a test of the emergency light system.<br />

At the end of time t the relay drops out and the emergency lights<br />

are re-connected to the supply voltage.<br />

Two timing periods can be selected by using the knob on the front<br />

plate.<br />

+<br />

~<br />

A2 A1<br />

-~<br />

Supply = U = A1-A2<br />

><br />

><br />

15<br />

16<br />

18<br />

R<br />

DELR<br />

overview<br />

HIGH QUALITY ELECTRONICS<br />

emergency light test with on-pulse function<br />

SPCO output max. 8A<br />

2 selectable time ranges 30min/3hrs<br />

built in test function<br />

LED indicators for power supply<br />

and output relay<br />

22.5 DIN rail mount housing<br />

specification<br />

supply voltage variation<br />

frequency range<br />

max. delay time<br />

repeat accuracy<br />

output relay specification<br />

Ue/Ie AC-15<br />

Ue/Ie DC-13<br />

expected life time<br />

ordering information<br />

Gehäusetypen<br />

nominal voltage +10% / -15%<br />

48-63Hz<br />

100% of the selected time range<br />

< 1% under constant conditions<br />

max. 8A 230V~<br />

120V/3A 240V/3A<br />

24V/1,5A<br />

DPCO SPCO<br />

mechanical<br />

2x10<br />

electrical<br />

operating conditions -20 to +60°C non condensing<br />

6<br />

resp. 1 x 10 7 operations<br />

1x10 5<br />

resp. 1 x 10 5<br />

operations<br />

screws<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

* EN 60947-5-1 VDE 0435<br />

-<br />

-<br />

housing types<br />

A<br />

HIQUEL 2009


TPS/UPS<br />

overview<br />

output 24V=<br />

input 230V~ or 115V~<br />

TPS1 and TPS2 with SPCO relay max. 6A<br />

for NPN- or PNP-sensor connection<br />

UPS24 uninterruptible power supply<br />

with battery-pack<br />

LED indicators for power supply<br />

and relay<br />

22.5mm, 45mm or 67.5mm DIN rail<br />

mount housing<br />

output voltage<br />

TPS1 + TPS2<br />

TPS3 + TPS4<br />

supply voltage<br />

frequency range<br />

duty cycle<br />

relay specification<br />

Ue/Ie AC-15<br />

Ue/Ie DC-13<br />

expected life time<br />

mechanical<br />

electrical<br />

screws<br />

specification<br />

24V=<br />

100mA cont. 150mA < 10s<br />

300mA cont. 400mA < 5min<br />

nominal voltage +6% / -10%<br />

48-63Hz<br />

100%<br />

max. 6A 230V~<br />

120V/4A 240V/3A<br />

24V/2A<br />

2x10 7 operations<br />

1x10 5 SPCO<br />

operations<br />

pozidrive 1<br />

screw tightening torque 0,6..0,8Nm<br />

operating conditions -20 to +60°C non condensing<br />

* EN 60947-5-1 VDE 0435<br />

ordering information<br />

TPS1<br />

TPS2<br />

TPS3/<br />

TPS4<br />

UPS24<br />

part no supply output relayGehäusetypen<br />

housing types<br />

TPS1<br />

230V~ 3,2VA 24V= 100mA SPCO/NPN<br />

-<br />

C<br />

TPS2<br />

230V~ 3,2VA 24V= 100mA SPCO/PNP<br />

-<br />

C<br />

TPS3<br />

230V~ 10VA 24V= 300mA<br />

-<br />

-<br />

E<br />

TPS4<br />

115V~ 10VA 24V= 300mA<br />

-<br />

-<br />

E<br />

UPS24<br />

24V= 2W<br />

0,2A<br />

thyristor<br />

-<br />

B<br />

Akku-Pack<br />

NiCd, 24V, 110mAh<br />

-<br />

HIQUEL 2009<br />

X01.00<br />

~<br />

A1<br />

A2<br />

~<br />

~<br />

A1<br />

A2<br />

HIGH QUALITY ELECTRONICS<br />

+24<br />

+<br />

+24<br />

~<br />

L<br />

N<br />

~<br />

Supply A1-A2<br />

=<br />

0V<br />

-<br />

0V<br />

~ + -<br />

><br />

Supply L-N<br />

=<br />

L+<br />

+24<br />

E<br />

><br />

L+<br />

+24<br />

NPN<br />

Supply A1-A2<br />

=<br />

><br />

POWERSUPPLY<br />

24VDC<br />

+ -<br />

L+IN<br />

L+OUT<br />

M-<br />

M-<br />

LOAD<br />

B1<br />

C+<br />

E<br />

PNP<br />

M<br />

0V<br />

LOW VOLTAGE ON<br />

POWER<br />

SUPPLY<br />

A+<br />

14<br />

ACCU<br />

+<br />

A-<br />

ACCU<br />

24<br />

15<br />

16<br />

15<br />

16<br />

M<br />

0V<br />

18<br />

18<br />

R<br />

R<br />

DIN<br />

2:33<br />

power supply & uninterruptible power supply

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