Instructions for Use 3 mm - Varicor

More documents

Recommendations

Info

3. GENERAL PROCESSING GUIDELINES 3.3 BONDING EDGES There are several different ways to attach the Varicor ® 3 mm edges to the workplace. 3.3.1 BONDING THE EDGE UNDER VARICOR ® Two different work procedures are available to bond the edge under- neath the Varicor ® 3 mm coating: 1. Attaching the edge after coating the chipboard • Fold a coated plate near the edge to a width of 4 mm. • Let a surplus of 4 mm of the Varicor ® 3 mm coating. Remove dust with clean, dry compressed air. • Apply Varicor ® adhesive to the projecting length and apply PVAC glue on the back of the Varicor ® 3 mm edge over the whole surface. • Fix the edge with the aid of bonds and clamps. • Once the Varicor ® adhesive has hardened, furnish the edge with a 3 mm radius. • Pressing time: as specified by the manufacturer of the adhesive. The edge can also be bonded over the whole surface with Varicor ® adhesive to the substructure. It is possible to apply the Varicor ® 3 mm edge with hot-melt adhesive using a special edge bonding machine. First apply the Varicor ® adhesive to the excess length of the Varicor ® 3 mm coating! 2. Attaching the edge prior to coating the surface • Apply PVAC glue to Varicor ® 3 mm edge strips and glue them to the edge of the chipboard. Varicor ® 3 mm strips must project slightly. • Adjust the Varicor ® 3 mm edge to the length of the carrier material. • Attach 10 mm wide adhesive tape on the upper side of the chipboard with the bonded Varicor ® 3 mm edge. • Apply the PVAC glue to the chipboard. • Peel off the adhesive tape and apply the Varicor® adhesive to the Varicor ® 3 mm edge. • Lay on the Varicor ® 3 mm coating and the HPL counteracting plate. • Press the individual materials together. • Once the Varicor ® adhesive has hardened, furnish the edge with a 3 mm radius. 3.3.2 BONDING THE EDGE IN FRONT OF THE SANDWICH PANEL • Format the sandwich panel. • Cut Varicor ® 3 mm edge to the edge of the sandwich panel with bonds. • Once the Varicor ® adhesive has hardened, furnish the edge with a 3 mm radius. Attention: In this case there is a risk that the bonded joint is more obvious because it runs along the edge. Important: Seal all of the open edges of the substructure with hot melt adhesive edges or sealant to prevent the absorption of water. Page 8 of 16
3. GENERAL PROCESSING GUIDELINES 3.4 STRAIGHT WORKTOP JOINTS • Cut the panel butt joints exactly to size. • Always use worktop connectors to adhere several worktops together. • Cut a 3 mm thick and 12 mm deep groove directly below the Varicor ® 3 mm coating to fix the bonding of the two worktops to be joined. A continuous match splint, 20 x 3 mm is glued into this groove. • Clean the glued surface with sanding paper, remove dust with compressed air. • Apply PVAC glue to the edge of the chipboard and insert it into the grooves. • Apply sealant, e.g. Helmipur SH 100 (*) or similar sealant on the Varicor ® 3 mm edge as well as on the upper side of the match splint and insert in into the groove. • Join the panels manually and fix them with the worktop connectors. • Remove overflowing sealant. • Please observe the bonding instructions enclosed with the bonding agent. 3.5 CORNER JOINTS IN WORKTOPS • To fix the corner joint: Cut a 3 mm thick and 12 mm deep groove directly below the Varicor ® 3 mm coating near the straight edge of both worktops. • A continuous match splint, 20 x 3 mm, is glued into this groove. • Mill a recess for worktop connectors • Clean the glued surface with sanding paper, remove dust with compressed air. • Apply PVAC glue to the edge of the chipboards and into the grooves. • Join the panels manually and fix them with the worktop connectors. • Remove overflowing sealant. 3.6 CUTOUTS Please observe the following when making cutouts: • Minimum distance of 80 mm between two cutouts (Fig. 9). • Minimum distance of 50 mm between a cutout for moulded pieces and the back wall and/or chamfer with back splash (Fig. 10). • Minimum distance of 40 mm between a moulded piece or a cutout and the front worktop edge (Fig. 10). • The distance between an adhesive joint and a cutout should be at least 100 mm (Fig. 11). • All of the cutouts must be milled, do not use a jig saw. • Radii in corners and cutouts must be at least 10 mm. • In areas with strong temperature impacts, e.g. hot top, make radii at least 15 mm or larger. Please observe the separate instructions for the hot top installation. (*) Ruderer Klebetechnik, D-85604 Zorneding, Phone: +49.81 06 / 24 21-0 Page 9 of 16
Page 1 and 2: PROCESSING INSTRUCTIONS VARICOR ®
Page 3 and 4: 1. VARICOR ® 3MM Varicor ® 3 mm i
Page 5 and 6: 2. BEFORE PRCESSING 2.4 DIMENSIONS
Page 7: 3. GENERAL PROCESSING GUIDELINES 3.
Page 11 and 12: 3. GENERAL PROCESSING GUIDELINES 3.
Page 13 and 14: 3. GENERAL PROCESSING GUIDELINES 3.
Page 15 and 16: 4. REPAIRING VARICOR ® 3 MM 4.5 CO

Instructions for Use 3 mm - Varicor

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?