Instructions for Use 3 mm - Varicor

Instructions for Use 3 mm - Varicor Instructions for Use 3 mm - Varicor

28.02.2013 Views

Contents Page 1. Varicor ® 3 mm 1.1 Properties / Features 3 1.2 Material Limits 3 2. Before Processing 2.1 Inspection upon receipt of goods 4 2.2 Storage / Handling 4 2.3 Processing Tools 4 2.4 Dimensions / Tolerances / Density 5 2.5 Preparation for work 5 2.5.1 Inspection of colour consistency 5 2.5.1.1 Production numbers (red label) 5 2.5.1.2 Colour code (yellow label) 5 2.5.1.3 - Table for checking the colour consistency 6 of panels of the same colour - Table for checking the colour consistency for bending panels with moulded pieces 2.5.2 Tips prior to processing 6 3. General processing guidelines 3.1 Surface bonding with the substructure 7 3.2 Bonding Varicor ® 3 mm with Varicor ® 3 mm 7 3.3 Bonding Edges 8 3.3.1 Bonding the edge under Varicor ® 8 3.3.2 Bonding the edge in front of the sandwich panel 8 3.4 Straight worktop joints 9 3.5 Corner joints in worktops 9 3.6 Cutout 9 3.6.1 Hot top cutout 10 3.6 1.1 Gas hot top 10 3.7 Bonding Varicor ® moulded pieces 10 / 11 3.8 Drill holes / Connections 11 3.8.1 Drill holes 11 3.8.2 Screw connections 11 3.10 Surface finish 11 / 12 3.11 Back splash 12 3.12 Wall panelling 12 3.13 Bending 13 4. Repairing Varicor ® 3 mm 4.1 Scratches in the Varicor ® 3 mm surface 14 4.2 Brand marks or face outs 14 4.3 Crack or open joint in the 3 mm surface 14 4.4 Ordering and using a repair set 14 4.5 Components of the repair set 15 4.6 Using the repair set 15 4.6.1 Repairing a crack 15 5. Cleaning and Care of Varicor ® worktops => see www.varicor.com / English / Planning and Working) 6. Service 16 Page 2 of 16

1. VARICOR ® 3MM Varicor ® 3 mm is a solid surface material made of a mineral filler based on purified bauxite bonded with a resin which was specially developed for the product. Varicor ® 3 mm can be processed like wood. It can be sawed, drilled, milled and ground with hard tipped tools. Varicor ® 3 mm is a homogeneous material which does not possess any fibres as opposed to e.g. wood. Thus its material properties are three dimensionally identical. Varicor ® 3 mm panels are available in different decorative designs as specified in our program of delivery. 1.1 Properties / Features __________________________________________________________ The individual components, homogeneous structure and surface finish impart Varicor® certain properties which are briefly described below. The component resin imparts: • Elasticity • Resistance to chemicals • Waterproofness • Thermal bending Mineral filler as a further component causes the following effects: • Mineral appearance • Mechanical machinability with hard tipped tools • Chemical stability The surface finish has an impact on the optical effect. Pleasantness to touch, insensibility to soil and wear – these properties directly depend on the selected degree of grinding. 1.2 Material limits ______________________________________________________________________________ Protect Varicor ® 3 mm from excessive temperatures with suitable thermal insulating material. Do not place any hot objects directly on the Varicor ® 3 mm surface. Temperatures above 140° C case signs of wear due to the release of the water bound in the filler. Cutouts with inner radii less than 10 mm are not permissible because otherwise stress cracks may occur. When the radius is less than 10 mm, a stress crack can form because a starting point is existing. This point does not exist when the radius is equal to or greater than 10 mm. Only use a holohedral, sturdy substructure which is bonded to Varicor ® 3mm and a counteracting plate made of 0.8 mm HPL by a PVAC glue (white glue). Due to its machinability with hard tipped tools, Varicor ® 3 mm is not scratch-proof. Signs of wear and tear are more clearly visible on dark colours. This applies particularly for the colours emerald, vulcano and mare. These colours were specially developed for use in decorative areas accordingly, they should not be used in these areas. Because Varicor ® 3 mm and Varicor ® 12 mm panels possess different expansion coefficients, these two materials can only be bonded with silicone / PUR. Due to different expansion coefficients of the various components, changes in temperature may lead to a distortion of the composite material. By screwing the composite board onto the substructure (e.g. a base cabinet) this effect will be compensated. Page 3 of 16

Contents Page<br />

1. <strong>Varicor</strong> ® 3 <strong>mm</strong><br />

1.1 Properties / Features 3<br />

1.2 Material Limits 3<br />

2. Be<strong>for</strong>e Processing<br />

2.1 Inspection upon receipt of goods 4<br />

2.2 Storage / Handling 4<br />

2.3 Processing Tools 4<br />

2.4 Dimensions / Tolerances / Density 5<br />

2.5 Preparation <strong>for</strong> work 5<br />

2.5.1 Inspection of colour consistency 5<br />

2.5.1.1 Production numbers (red label) 5<br />

2.5.1.2 Colour code (yellow label) 5<br />

2.5.1.3 - Table <strong>for</strong> checking the colour consistency 6<br />

of panels of the same colour<br />

- Table <strong>for</strong> checking the colour consistency<br />

<strong>for</strong> bending panels with moulded pieces<br />

2.5.2 Tips prior to processing 6<br />

3. General processing guidelines<br />

3.1 Surface bonding with the substructure 7<br />

3.2 Bonding <strong>Varicor</strong> ® 3 <strong>mm</strong> with <strong>Varicor</strong> ® 3 <strong>mm</strong> 7<br />

3.3 Bonding Edges 8<br />

3.3.1 Bonding the edge under <strong>Varicor</strong> ® 8<br />

3.3.2 Bonding the edge in front of the sandwich panel 8<br />

3.4 Straight worktop joints 9<br />

3.5 Corner joints in worktops 9<br />

3.6 Cutout 9<br />

3.6.1 Hot top cutout 10<br />

3.6 1.1 Gas hot top 10<br />

3.7 Bonding <strong>Varicor</strong> ® moulded pieces 10 / 11<br />

3.8 Drill holes / Connections 11<br />

3.8.1 Drill holes 11<br />

3.8.2 Screw connections 11<br />

3.10 Surface finish 11 / 12<br />

3.11 Back splash 12<br />

3.12 Wall panelling 12<br />

3.13 Bending 13<br />

4. Repairing <strong>Varicor</strong> ® 3 <strong>mm</strong><br />

4.1 Scratches in the <strong>Varicor</strong> ® 3 <strong>mm</strong> surface 14<br />

4.2 Brand marks or face outs 14<br />

4.3 Crack or open joint in the 3 <strong>mm</strong> surface 14<br />

4.4 Ordering and using a repair set 14<br />

4.5 Components of the repair set 15<br />

4.6 Using the repair set 15<br />

4.6.1 Repairing a crack 15<br />

5. Cleaning and Care of <strong>Varicor</strong> ® worktops<br />

=> see www.varicor.com / English / Planning and Working)<br />

6. Service 16<br />

Page 2 of 16

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