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Building Design and Construction Handbook - Merritt - Ventech!

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4.24 SECTION FOUR<br />

weights range from 90 lb/ft 3 (all aggregates lightweight) to 115 lb/ft 3 (s<strong>and</strong> lightweight).<br />

Typically, compressive strengths range from 2500 to 4000 psi. Highstrength<br />

lightweight concretes, however, have been produced with maximum unit<br />

weights of 125 lb/ft 3 <strong>and</strong> strengths from 6000 to 9000 psi. Structural lightweight<br />

concretes are defined by the ACI as concretes with a 28-day compressive strength<br />

more than 2500 psi <strong>and</strong> air-dry unit weight of 115 lb/ft 3 or less.<br />

The variable amount of water absorbed in the voids of lightweight aggregates<br />

makes use of W/C difficult in design of a lightweight-aggregate mix (Table 4.5).<br />

Air entrainment of 4 to 6% is desirable to prevent segregation. Maximum size of<br />

the coarse aggregate should not exceed half the depth of cover over the reinforcing<br />

steel.<br />

Lightweight-aggregate concrete exposed to sulfates should have a compressive<br />

strength ranging from 3750 to 4750 psi (see ACI 318). For marine structures, the<br />

W/C should not exceed 0.40 <strong>and</strong> at least seven bags of cement should be used per<br />

cubic yard of concrete.<br />

The modulus of elasticity E c of lightweight concrete generally ranges from<br />

1,500,000 to 3,000,000 psi. It may be estimated from<br />

where w � unit weight of concrete, lb/ft3 � 28-day compressive strength of concrete, psi<br />

ƒ� c<br />

1.5 Ec � w �ƒ� c<br />

(4.1)<br />

Volume changes occur in lightweight concrete as in normal-weight concrete,<br />

but lightweight concrete is stabler when exposed to heat. Drying shrinkage causes<br />

the most undesirable volume changes, because it produces cracks in the surfaces<br />

of the concrete. The primary cause of drying-shrinkage cracks is excessive water<br />

in the mix. The water has two effects. First, it increases the W/C <strong>and</strong> weakens the<br />

concrete. Second, the additional water beyond that needed for hydration of the<br />

cement creates an excessive number of bleed channels to the exposed surfaces.<br />

When the cement paste undergoes normal drying shrinkage, these channels cannot<br />

provide any resistance to ingress of aggressive chemicals.<br />

Creep is an important concern for lightweight concrete, as it is for normal-weight<br />

concrete, especially for prestressed concrete.<br />

(‘‘St<strong>and</strong>ard Practice for Selecting Proportions for Structural Lightweight Concrete,’’<br />

ACI 211.2, <strong>and</strong> ‘‘Guide for Structural Lightweight Aggregate Concrete,’’<br />

ACI 213.)<br />

TABLE 4.5 Approximate Relationship between<br />

Cement Content <strong>and</strong> Compressive Strength<br />

Compressive Aggregates all<br />

strength ƒ�c ,<br />

psi<br />

lightweight,<br />

lb/yd3 S<strong>and</strong> aggregate<br />

lightweight,<br />

lb/yd3 2500 400–510 400–510<br />

3000 440–560 420–560<br />

4000 530–660 490–660

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