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Figure 8.2, Simulink model with motor shaft position in radians as input and gives the actual motor shaft position out in<br />

radians. Between the reference and actual value of the motor shaft position the SERCOS bus and one MC-4 connected<br />

to one motor is shown. Also the Encoder which measures the motor shaft position is simulated a SinCos Encoder.<br />

8.1 MC-4<br />

The MC-4 is the servo amplifier that is used to control the motor shaft position. For the Delta-3<br />

robot one can consider Figure 4.9 where the three MC-4 drives controls shaft position i<br />

(i=1,2,3) corresponding to the single-input/single-output system of the decoupled and linear<br />

part. The model of one MC-4 and one motor is shown in Figure 8.2. The SERCOS bus is<br />

simulated as a delay of the cycle time, which is 1ms for the Delta-3 robot simulation. Before<br />

the SERCOS bus there is a gain which increments the input signal with 2 19 .<br />

As shown in Figure 8.2, a cascade controller is used in the MC-4. The cascade controller is<br />

build up by one outer loop which controls the shaft position with a P-controller and two inner<br />

loops which controls the velocity and the acceleration, respectively. In the two inner loops PIcontrollers<br />

are used to reduce the steady state error. Also position, velocity and current<br />

feedforward compensation is added to reduce the tracking error.<br />

8.2 MOTOR<br />

The motors that are used to actuate the Delta-3 robot arms are ELAU GmbH motors. The motor<br />

type is AC synchronous motors which are modelled in the simulink model as shown in Figure<br />

8.3. To get more information how to derive a motor model in Simulink, see (16 pp. 7-24).<br />

______________________________________________________________________________<br />

Public Report ELAU GmbH, Marktheidenfeld<br />

36

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