0150.16.08 B SINKAMAT UF (engl.). - ACO Haustechnik
0150.16.08 B SINKAMAT UF (engl.). - ACO Haustechnik
0150.16.08 B SINKAMAT UF (engl.). - ACO Haustechnik
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Installation, Operating<br />
and Maintenance Manual<br />
<strong>ACO</strong> Sinkamat-K<br />
Small lifting plant (below ground)<br />
State factory inspectory design tested<br />
DIN EN 12050-2<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
<strong>ACO</strong> Sinkamat-K<br />
<strong>0150.16.08</strong> B<br />
As per: 07/2010
Contents<br />
Chapter Page<br />
1 Product identification<br />
1.1 Addresses 3<br />
1.2 Product identification 3<br />
1.3 Conformity Declaration 4<br />
2 Field of application<br />
2.1 Field of application 5<br />
2.2 General notes 5<br />
2.3 Basic principles/lifting plant fitting 5<br />
2.4 Product and functional description 6<br />
2.5 Technical data 7<br />
3 Safety notes<br />
3.1 - 3.8 Safety notes/staff/operator 8<br />
4 Operating instructions<br />
4.1 Scope of supply/individual components 9<br />
5 Installation<br />
5.1 - 5.7 Fitting 10 - 13<br />
5.8 Commissioning 14<br />
6 Operation<br />
6.1 - 6.2 Correct intended use/Likely misuse 15<br />
6.2 Operation 15<br />
7 Inspection and maintenance<br />
7.1 - 7.2 Regular maintenance works 16<br />
7.3 Faults; cause and remedy 16<br />
7.4 Spare parts list 16<br />
7.5 Service partners 17<br />
7.6 Excerpt from the Sales Terms and Delivery Conditions <strong>ACO</strong> Passavant GmbH 17<br />
8 Suggested installations 18 - 19<br />
9 Maintenance and functional check 20 - 23<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
2
1.1 Addresses<br />
Name and address of manufacturer<br />
<strong>ACO</strong> Passavant GmbH<br />
Postfach 11 62<br />
36267 Philippsthal<br />
Ulsterstraße 3<br />
36269 Philippsthal After-sales service<br />
Tel. ++49 (0) 66 20/ 77- 0 Service tel. ++49 (0) 3 69 65 - 819 - 444<br />
Fax ++49 (0) 66 20/77- 52 Service fax ++49 (0) 3 69 65 - 819 - 367<br />
Name and address of supplier<br />
_________________________<br />
_________________________<br />
_________________________<br />
_________________________<br />
After-sales service<br />
Tel. _____________________ __________________________<br />
Fax ____________________ __________________________<br />
1.2 Product identification<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
3<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Name and address of electrician<br />
<strong>0150.16.08</strong> B<br />
_________________________<br />
_________________________<br />
_________________________<br />
_________________________<br />
After-sales service<br />
Tel. _____________________ __________________________<br />
Fax ____________________ __________________________<br />
Name and address of plumber<br />
Type: Sinkamat-K<br />
Small lifting plant (below ground)<br />
Serial number<br />
Housing:<br />
Serial number<br />
Pump:<br />
Year built:<br />
Art.-Nr.: 620387<br />
Pump 50/1-K<br />
Art.-Nr.: 620490<br />
Pump 50/2-K<br />
_________________________<br />
_________________________<br />
_________________________<br />
_________________________<br />
After-sales service<br />
Tel. _____________________ __________________________<br />
Fax ____________________ __________________________
1.3 EC Conformity Declaration<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
4
2 Field of application<br />
2.1 Field of application of installation, operating and<br />
maintenance manual<br />
This manual is effective for the AC0 Sinkamat-K (below ground)<br />
small lifting plant.<br />
The manual is used for installation, commissioning, operation, maintenance,<br />
repair and decommissioning. The operator must keep the<br />
manual at a safe place.<br />
Indications on possible standards, test signs, quality symbols and<br />
trademarks are state-of-the-art at the printing date of this manual.<br />
Deviations with illustrations, dimensions and weights are possible.<br />
We reserve the right to carry out amendments and improvements<br />
without prior notice to keep up with technical progress.<br />
Date of installation, operating and maintenance manual:<br />
January 2008<br />
2.3 Basic principles/lifting plant fitting<br />
where - why - for which reason<br />
What causes backflow?<br />
Wastewater can backflow into buildings whenever wastewater can<br />
no longer drain off optimally into the public sewers. The dimensioning<br />
of drainage installations today takes into consideration economic<br />
aspects and self-cleaning effects based on average rainfall<br />
events.<br />
However, heavy rainfall which exceeds the reference rainfall level<br />
can also occur. This means that the drainage installations can be<br />
overloaded at any time.<br />
In addition to periods of heavy rainfall, wastewater can also be prevented<br />
from draining off as quickly as required by unwanted reductions<br />
in pipe cross sections caused by deposits or blockages in<br />
sewer pipes, not to mention cracked pipes, pump failures in public<br />
sewers, and floods – all can lead to sewage backflowing into a building.<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
5<br />
2.2 General notes<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
<strong>0150.16.08</strong> B<br />
Safety-conscious working<br />
These operating instructions contain fundamental information and precautionary<br />
notes. Please read the manual thoroughly prior to installation<br />
of unit, connection to power supply and commissioning. It is imperative<br />
to comply with all other operating instructions referring to components<br />
of this plant. The mentioned safety notes, the pertinent national accident<br />
prevention regulations as well as possible internal working-, operating<br />
and safety regulations of the operator have to be observed. The<br />
safety notes which could lead to danger for people in the case of their<br />
non-observance as well as in the case of warning of electric voltage,<br />
are marked with the general safety marks.<br />
Safety (from: VDMA information sheet 24292)<br />
This operating manual contains basic information which must be<br />
observed during installation, operation and maintenance. Therefore,<br />
this operating manual must be read by the fitter as well as the<br />
competent personnel / operator prior to assembly and commissioning<br />
and must always be available at location of plant.<br />
Supplements<br />
The operator of the plant must supplement the operating manual<br />
with instructions on existing national regulations for accident prevention<br />
and environmental protection.<br />
Besides the operating manual and the binding regulations for accident<br />
prevention valid in the user country and at the point of use, the<br />
approved expert regulations for safe and professional working have<br />
to be observed.<br />
Copyright<br />
<strong>ACO</strong> Passavant GmbH holds the copyright for these operating<br />
instructions. These operating instructions are meant for the assembly,<br />
operating, maintenance and supervisory staff. They contain regulations<br />
and technical drawings whose complete or partial reproduction,<br />
dissemination or use for competitive purposes, or passing on<br />
to third parties, is not permitted.
The backflow level<br />
The backflow level is the highest level (water level) to which wastewater<br />
can rise in a drainage installation. The backflow level is defined<br />
by the local authority (local bylaws). In the absence of any specific<br />
definition, the backflow level is usually taken as the level of the<br />
road above the sewer connections (fig. 1).<br />
All drainage installations below this level are at risk of backflow and<br />
should therefore be protected by implementing the appropriate<br />
measures.<br />
The backflow safety valve<br />
Protection against backflow is basically carried out by wastewater<br />
lifting plants.<br />
2.4 Product and functional description<br />
2.4.1 Product description/field of application<br />
The Sinkamat-K is a small lifting plant for below ground installation in<br />
frostproof premises below the backflow level. It delivers domestic grey<br />
water which is free of faeces from washing machines, showers, washstands,<br />
saunas, fitness and hobby rooms (cellar drainage) etc. The<br />
size of the suspended matter may not exceed the grain size mentioned<br />
in para 2.5.<br />
Caution !<br />
Do not feed any faeces, stones, lacquer, paint or acids!<br />
The small lifting plant is tested in accordance with DIN EN 12050-2.<br />
The housing consists of a high-quality PE with several connection<br />
options DN 100. A grey water submerged pump with solenoid float<br />
switch is integrated.<br />
The pump is equipped with a robust AC motor; sealing of pump housing<br />
to motor is carried out by a rotating mechanical seal.<br />
The pump housing and the impeller are of plastic, the motor housing<br />
and the shaft of stainless steel. The pressure line feedthrough<br />
AG R 1 1/2” with integrated non-return flap is defined. The DN 50 connection<br />
serves as inlet or for container ventilation. The pump is equipped<br />
with a 10 m connecting cable with safety plug (230 V, 50 Hz AC).<br />
Wastewater enters the lifting plant via one or more lateral inlet sockets<br />
up to DN 100. If water level rises and float switch floats upwards, the<br />
pump switches on. The submerged pump delivers the wastewater<br />
through the backflow preventer into the pressure line to the sewers<br />
until the water level again is thus low that float switches off pump<br />
again. The pressure line connection is a transition socket nipple<br />
PVC-U; 50-40-1 1/4” (internal diameter 40 mm).<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
6<br />
Fig. 1<br />
Fig. 2<br />
Fig. 3<br />
Backflow level
2.5 Technical data Performance diagram:<br />
Designation Parameter<br />
Pressure line connection Transition socket nipple<br />
as per EN ISO 15493 PVC-U; 50-40-1 1/4”<br />
(internal Ø 40 mm)<br />
Max. grain size 10 mm<br />
Voltage 230 V<br />
Frequency 50 Hz<br />
Rated input P1 350 W (50/1-K)/650 W (50/2-K)<br />
Charging rate 1.8 A (50/1-K) / 3.7 A (50/2-K)<br />
Revolutions 2800 min -1<br />
Mains connection line 10 m, 3x1 mm2 Float switch yes<br />
Max. delivery capacity 5.8 m3 /h (50/1-K) / 8.3 m3 (50/2-K)<br />
Max. delivery head 7.2 m (50/1-K) / 11.4 m (50/2-K)<br />
Total weight 12 kg<br />
Useable volume 15 l<br />
Container capacity 70 l<br />
The permissible delivery temperature is 40°C, up to 90°C for a<br />
short time.<br />
Water leaking from a bore in the pump housing of the Sinkamat-K<br />
pumps is construction-conditioned and ventilates the pump housing<br />
- no defect!<br />
max. installation depth<br />
Hmax<br />
Ø 520<br />
670<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Hmin.<br />
DN 70<br />
541<br />
443<br />
158<br />
7<br />
75 +0,4<br />
0<br />
Ø 110 +0,4<br />
0<br />
[m] 12<br />
Total delivery head H<br />
11<br />
10<br />
9<br />
8<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
<strong>0150.16.08</strong> B<br />
Tolerances ISO 2548/C<br />
n = 2800 r.p.m.<br />
0<br />
0 0,5 1,0 1,5 2,0 2,5<br />
0<br />
Sinkamat-K 50/1 K<br />
Min. delivery flow DN 40<br />
Min. delivery flow DN 50<br />
Sinkamat-K 50/2 K<br />
1 2 3 4 5 6 7 8 9<br />
.<br />
Delivery flow Q<br />
Type Motor- Nom. current<br />
perform.<br />
(kW)<br />
P1 P2<br />
IN<br />
(A)<br />
(UST) 50/1-K 0,35 0,2 1,8<br />
(UST) 50/2-K 0,65 0,35 3,7<br />
Delivery<br />
flow<br />
(Q)<br />
3<br />
m /h<br />
l/s<br />
3<br />
m /h<br />
l/s<br />
Ø 60<br />
[l/s]<br />
[ ]<br />
Total delivery head<br />
H in (mm)<br />
2 3 4 5 6 7 8 9<br />
5,8 4,7 3,6<br />
1,6 1,3 1,0<br />
8,3 7,9 6,8 6,3 5,4 4,5 3,4<br />
2,3 2,2 1,9 1,75 1,5 1,25 0,95<br />
262<br />
40 40<br />
270<br />
372
3 Safety notes<br />
3.1 Safety notes<br />
The safety notes which could lead to danger to people in the case of<br />
their non-observance as well as in the case of warning of electric voltage<br />
are marked with the general safety marks (according to DIN 4844 .<br />
W8/9).<br />
General<br />
risk symbol<br />
If risks for the appliance and its performance persist in the case of nonobservance<br />
of safety notes, this is emphasized by the word<br />
Caution !<br />
Notes attached directly to the appliance, as e. g.<br />
■ sense of rotation arrow<br />
■ marking of fluid connections<br />
must be observed and kept in completely legible condition.<br />
3.2 Staff qualification and training<br />
The operations, servicing, inspection and assembly staff must have the<br />
appropriate qualifications to carry out the work. The operator must precisely<br />
specify and regulate the department responsible for management,<br />
the accountabilities and the supervision of the staff. If staff do<br />
not have the necessary qualifications, they must be trained and instructed<br />
accordingly. If required, this can be carried out by manufacturer/<br />
supplier on behalf of the pump operator. The operator must also ensure<br />
that the contents of the operating instruction manual are completely<br />
understood by the staff.<br />
3.3 Endangering in the case of non-observance of safety notes<br />
Non-observance of safety notes may lead to endangering persons as<br />
well as the pump. No damage claims are accepted in the case of nonobservance<br />
of safety notes. Here some examples of hazards which<br />
may occur:<br />
■ Breakdown of vital pump functions.<br />
■ Omission of required maintenance and servicing methods.<br />
■ Endangering of staff by electrical, mechanical and chemical effects.<br />
■ Endangering of environment by leakage of dangerous substances.<br />
3.4 Electrical safety<br />
The electrical installation of equipment and components must comply<br />
with the stipulations laid down by European standards EN 1012 Section<br />
1 and EN 60 204 Section 1, and must also where necessary comply<br />
with the local regulations laid down by the electrical utility. The local<br />
potential equalisation must also be observed.<br />
Work on the electrical equipment of the lifting plant must only be carried<br />
out by a properly qualified electrician or by properly instructed persons<br />
working under the instruction or supervision of a properly qualified<br />
electrician in accordance with the electrical regulations.<br />
Before any work is carried out on the electrical equipment, it is essential<br />
for the following measures to be implemented in the following order:<br />
1. All-pole disconnection (switching off the main switch or pull out mains<br />
plug).<br />
2. Securing the electrical equipment against accidental switching on.<br />
3. Checking that the system is not connected to the circuit.<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Beware of<br />
electrical voltage<br />
8<br />
3.5 Safety notes for the operator/user<br />
■ If hot or cold machine parts are hazardous, these must be<br />
protected on site against contact.<br />
■ The pumps are equipped with a thermal winding protection,<br />
pump starts up automatically if motor cools down. In the<br />
case of repair or maintenance works, the appliance has to be<br />
unplugged!<br />
■ Contact protection for moving parts (e. g. coupling); may not<br />
be removed as long as machine is in operation.<br />
■ Leakages (e. g. of shaft seal) of hazardous delivery media<br />
(e. g. explosive, toxic, hot) must be handled in such a way<br />
that human beings and environment are not endangered;<br />
observe legal regulations.<br />
■ Endangering by electrical energy has to be ruled out (for<br />
details, refer to regulations of VDE (Association of German<br />
Electricians) and local power utilities).<br />
3.6 Notes for the operator<br />
The operator has to make sure that all maintenance, inspection and<br />
assembly works are carried out by authorised and qualified skilled personnel<br />
who have read instructions of this manual thoroughly.<br />
Original spare parts may be used only!<br />
Basically, all works at pump are to be carried out during stillstand<br />
periods only.<br />
Pumps or components delivering health-hazardous media must be<br />
decontaminated. Directly following finishing of works, all safety and<br />
protection devices have to be re-assembled and made operable.<br />
3.7 Arbitrary alteration and spare parts use<br />
If this operating manual is not observed<br />
- if safety notes are neglected in particular - or if the appliance<br />
is modified arbitrarily or non-original spare parts are fitted, no<br />
damage claims are accepted. The manufacturer is not liable for<br />
defects resulting from this non-observance!<br />
3.8 Improper operating methods<br />
The operational safety of the supplied machine is guaranteed only if<br />
machine is used properly and in accordance with section 1 of operating<br />
manual - General notes. The limit values indicated in the data<br />
sheet may by no means be exceeded!
4 Operating instructions<br />
4.1 Scope of supply/individual components<br />
9<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
<strong>0150.16.08</strong> B<br />
Part number Designation Illustration Quantity<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
PE housing 1<br />
Protective cover during construction period 1<br />
Transition socket 1<br />
Sealing for transition socket 1<br />
Threaded socket 1<br />
Non-return flap for threaded socket 1<br />
Brass reducer 1<br />
Rapid connection plug 1<br />
Spigot nut 1<br />
Spiral hose 1<br />
Hose clamp 2<br />
Pump 1<br />
Rapid coupling 1<br />
PP top section 1
5 Installation<br />
5.1 Fitting in the base plate<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
1<br />
Fig. 4<br />
Set up housing, inlet connections<br />
Insert housing in flow direction and align horizontally. Saw off<br />
inlet connections as required and connect KG pipe(s) in accordance<br />
with DIN 19522 (fig. 4).<br />
Continue granular sub-grade course above upper edge of pipe.<br />
10<br />
2<br />
1<br />
Fig. 5<br />
In case of need:<br />
Place sealing flange (art. no. 620382) against pressurised water<br />
onto housing. Sealing flange can be attached stepwise to the<br />
different grooves (fig. 5). (For flange height-adjustability refer to<br />
installation or dimensional drawing on page 7).<br />
Protect pump shaft against soiling during construction<br />
works by means of the protective cover.
5.2 Installation of the pressure socket<br />
■ Bore for pressure socket<br />
■ Bore feed line at given marking (fig. 6).<br />
■ Bore for pressure socket to be carried out with drill 43 mm (fig. 7).<br />
■ Art. no. of drill: 0150.14.80<br />
■ Art. no. of drill adapter: 0150.14.81<br />
■ Deburr edges (fig. 8).<br />
4<br />
3<br />
■ Transition socket from 1 ¼“ to 50 mm bonded socket joint<br />
Apply sealing to threaded side (fig. 9).<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
1<br />
1<br />
Fig. 6 Fig. 7 Fig. 8<br />
Fig. 9 Fig. 10<br />
■ Transition socket outside<br />
■ Bolt brass reducer with threaded socket (fig. 11).<br />
■ Connect thread with container internal side and with threaded<br />
socket (in non-return flap seat) (fig. 12).<br />
13<br />
5<br />
7<br />
11<br />
3 + 4<br />
11<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
6<br />
5<br />
1<br />
<strong>0150.16.08</strong> B<br />
■ Insert non-return flap in threaded socket (in longer thread, flap opening<br />
towards the outside) (fig. 10).<br />
5 + 7<br />
Fig. 11 Fig. 12 Fig. 13<br />
■ Mount rapid coupling with spiral hose and spigot nut with hose<br />
clamps (fig. 14). Only when exchanging spare parts or during<br />
cleaning.<br />
10<br />
11<br />
9<br />
Fig. 14<br />
8<br />
■ Bolt rapid connection plug wih brass reducer (fig. 13).
5.3 Shortening the top section<br />
■ The top section must be applied to the housing. By cutting it, it is<br />
continuously height-adjustable. Do not push into housing! (fig. 19)<br />
Cut top section.<br />
Deburr cut socket.<br />
(For height-adjustability of top section, refer to installation or dimensional<br />
drawing on page 7, dimensions in table below).<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Fig. 19<br />
Height-adjustability of top section<br />
Art. no. Designation Hmax Hmin<br />
in mm in mm<br />
5084.71.00 PP top section, screwed 150 30<br />
5084.87.00 PP top section 150 30<br />
5084.81.00 MEKU top section 155 35<br />
Extended designs<br />
5084.71.01 PP top section, screwed 270 30<br />
5084.87.01 PP top section 270 30<br />
5084.81.01 MEKU top section 275 35<br />
Caution !<br />
Depending on design, the extended version may restrain maintenance of internal<br />
fittings. Please check locally.<br />
max. installation depth<br />
Hmax<br />
14<br />
Ø 520<br />
670<br />
Hmin.<br />
DN 70<br />
541<br />
443<br />
158<br />
12<br />
1<br />
14<br />
Fig. 20<br />
■ Inserting the top section (fig. 20)<br />
Press top section into groove in housing.<br />
Protect top section against shifting during flooring works<br />
Protect pump shaft against pollution during construction<br />
works.<br />
75 +0,4<br />
0<br />
Ø 110 +0,4<br />
0<br />
Ø 60<br />
262<br />
40 40<br />
270<br />
372
5.4 Pump installation<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
1<br />
Fig. 15<br />
■ Insert pump with float pointing upwards through the top section into<br />
the container (fig. 15).<br />
1<br />
12<br />
9 - 13<br />
Fig. 17<br />
■ Saw off connection of empty conduit for cable feedthrough. Connect<br />
pipe (DN 70) and lay.<br />
13<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
13<br />
1<br />
<strong>0150.16.08</strong> B<br />
Fig. 16<br />
■ Connect pump (fig. 12)<br />
■ Fix hose end with spigot nut to pump in such a way that angle<br />
points upwards by 90°.<br />
■ Fix hose end with rapid coupling to connection plug, operate<br />
lever.<br />
■ Position pump in the centre.<br />
1<br />
12<br />
9<br />
10<br />
Fig. 18<br />
■ Draw cable through empty conduit.<br />
Caution !<br />
The cable supplied is 10 m long. When laying the empty conduit up to<br />
the power socket, pay attention that as much cable remains in the shaft<br />
as is needed to lift out the pump through the top section and place it<br />
right beside in case of maintenance works or exchange of pump.
5.5 Commissioning<br />
Works at the electrical plant may only be<br />
carried out by an electrician.<br />
Observe safety notes on page 8!<br />
The pump is equipped with a robust AC motor; sealing of pump housing<br />
to motor is carried out with a rotating mechanical seal. The electrical<br />
connection is done with a 10 m long connecting cable with safety<br />
plug (230 V, 50 Hz AC).<br />
■ Check pump for possible damages prior to commissioning<br />
(e. g. transport damages) in order to prevent accidents with<br />
electricity.<br />
■ The pump must be connected to a power socket with earthing.<br />
■ Never carry pump at cable, let into water at cable or pull out<br />
of water at cable.<br />
■ If current supply is not obligatorily carried out via a ground<br />
fault circuit interruptor with max. 30 mA error current, the<br />
pump must be connected to the power socket via a separate<br />
ground fault circuit interruptor.<br />
■ Float performance can be checked by lifting and lowering it.<br />
For proper working of the pump, a min. water level of<br />
120 mm is required. Suction is carried out up to a water level<br />
of 25 mm (fig. 21).<br />
■ The inlet sieve may not be blocked by sludge and/or fibrous<br />
media. The float switch attached to the pump must be able to<br />
move freely (see 5.4 float position).<br />
■ In order to avoid damaging of the rotating mechanical seal,<br />
the pump may not run dry.<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
On 120 mm<br />
Off 25 mm<br />
Fig. 21<br />
14
6 Operation<br />
The plant may only be operated, maintained and<br />
commissioned by persons who are familiar with<br />
the operating manual, the instructions contained<br />
therein and the pertinent regulations for job<br />
safety and accident prevention!<br />
6.1 Correct intended use<br />
The Sinkamat-K is a small lifting plant for below ground installation in<br />
frostproof premises below the backflow level. It has to be used for<br />
delivery of wastewater or grey water from hand washbasins, sinks,<br />
washing machines etc.<br />
6.1.2 Likely misuse<br />
The Sinkamat-K small lifting plant may not be used for delivery of<br />
wastewater containing faeces or fats.<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
15<br />
6.2 Operation<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
<strong>0150.16.08</strong> B<br />
The Sinkamat-K small lifting plant works fully automatically. The only<br />
regular works which have to be carried out at the plant are maintenance<br />
works, which are described in chapter 7.
7 Inspection and maintenance<br />
7.1 Regular maintenance works:<br />
Once a month ■ by the operator<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
16<br />
■ Check plant for serviceability and tightness by observing a<br />
switching cycle.<br />
Every 3 months ■ Check visible connections for tightness by searching the peri-<br />
■ by a properly qualified technician/by<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Service (recommendation)<br />
■ Every 3 months with plants in commercial establishments.<br />
■ Every 6 months with plants in apartment buildings.<br />
■ Once a year with plants in single-family houses<br />
(recommendation).<br />
7.2 Maintenance of submerged pump<br />
Prior to all works at the pump, pull out<br />
mains plug and protect from unauthorised<br />
re-insertion!<br />
Maintenance consists of checking and cleaning the pump housing.<br />
In order to do this, remove the four recessed head screws. Remove<br />
and clean inlet sieve and base plate. Then re-assemble all parts in<br />
correct order.<br />
7.3 Faults; cause and remedy<br />
Fault Cause Remedy<br />
phery, the plant itself and the fittings.<br />
■ Operate the valve (if any). Check for easy movement, adjust<br />
and grease, if required.<br />
■ Open and clean the backflow preventer.<br />
■ Clean the submerged pump (see special instructions) and the<br />
directly adjacent line area.<br />
■ Clean collecting container internally (in case of need or as per<br />
special requirements).<br />
■ Check condition of collecting container.<br />
■ Check electrical parts of plant.<br />
■ Check centrifugal pump in accordance with information from<br />
product operating manual.<br />
Caution !<br />
In the case of wear of impeller (e. g. by abrasive media), wear of the<br />
rotating mechanical seal is also possible. Check of rotating mechanical<br />
seal and motor as well as exchange of the electrical connecting line<br />
should only be carried out by authorised after-sales service personnel<br />
or by the manufacturer itself.<br />
1. Motor does not turn - No or incorrect mains voltage - Check power supply<br />
- Faulty connection - Correct connection<br />
- Defective mains cable - Exchange (by after-sales service)<br />
- Impeller blocked - Clean<br />
- Activated motor protection (excessive heat, blockage, - Check, inform after-sales service<br />
voltage fault or other defect)<br />
- Float stuck - Place pump in such a way that float<br />
can work freely<br />
- Motor defective - Exchange (by after-sales service)<br />
2. Motor turns, however, - Impeller blocked or worn - Clean/exchange<br />
does not deliver - Pressure line blocked/hose bent - Clean/remove kink<br />
- Aspiration port blocked - Clean<br />
3. Delivery capacity too low - Pump not correctly ventilated (air bubbles in the - Ventilate pressure line of pump with initial commissiohousing)<br />
ning to allow water to enter the pump housing<br />
- Layout of pressure line too small - At least 25 mm (1”) diameter<br />
4. Leaking water - Pump ventilates itself - Construction-conditioned! No defect!<br />
7.4 Spare parts list Sinkamat-K below ground<br />
Art. no. Designation Components contained in this article<br />
0175.07.99 Pump<br />
0154.26.52 Internal fittings (spiral hose) Spiral hose, rapid coupling socket, wire hose clamps, hose connection elbow,<br />
spigot nut<br />
0154.23.89 Internal fittings (pressure line Reducer, threaded socket, non-return flap, flat sealing, transition socket,<br />
connection) rapid coupling plug
7.5 Service partners<br />
Our service partners are listed under:<br />
www.aco-haustechnik.de/servicepartner<br />
7.6 Excerpt from the Sales Terms and Delivery Conditions <strong>ACO</strong> Passavant GmbH<br />
1. General<br />
2. Price and payment<br />
3. Time of delivery, delivery delays<br />
4. Dispatch, transfer of risk, acceptance<br />
5. Retention of title<br />
6. Warranty<br />
Supplier shall be liable for property damage and deficiency in title with<br />
any further claims excluded, with the reservation of paragraph 7 and<br />
irrespective of sections 478, 479 German Civil Code as specified<br />
hereinafter:<br />
1. Any and all of those parts included in the delivery, that after delivery<br />
turn out to be unusable or not irrelevantly impaired in their serviceability,<br />
the cause of which lies prior to passage of risk, shall be repaired or<br />
supplied again at no cost for Purchaser. Supplier may choose between<br />
repair and substitute delivery. Purchaser shall be entitled to reduction of<br />
the purchase price or withdrawal from contract after the second unsuccessful<br />
attempt of repair or replacement or should repair or replacement<br />
be unacceptable. For the rest, Supplier shall be liable for damages<br />
only in the scope of the following section 7. Supplier shall be informed<br />
immediately of detected defects. Irrespective of the statutory merchants'<br />
requirement of examination and requirement to give notice of<br />
defects, written notice of evident defects shall be given to Supplier not<br />
later than 14 days upon delivery, otherwise the warranty shall cease.<br />
Replaced parts shall become Supplier's property.<br />
2. Upon consultation with Supplier, Purchaser shall grant Supplier sufficient<br />
time and opportunity for performing repairs and replacements considered<br />
necessary by Supplier, otherwise Supplier shall be released<br />
from liability for consequential damages. Purchaser shall be entitled to<br />
repair the defect himself or to having the defect repaired by any third<br />
party and to demand reimbursement of incurred costs from Supplier<br />
only in urgent cases of risk of improper operational safety and/or for<br />
preventing unreasonably large damage or should Supplier be in default<br />
with the elimination of defect. In such cases, Supplier shall be informed<br />
immediately.<br />
1 In order to guarantee proper operation of the lifting plant, all lifting plants should<br />
be serviced regularly. If no servicing is carried out as per DIN EN 12056-4 regulations,<br />
the warranty claim expires. For detailed information on DIN EN 12056-4<br />
regulations, please refer to the chapter „Inspection and Maintenance“. As main-<br />
7. Liability of supplier for compensation<br />
8. Excluding a redemption<br />
9. Use of software<br />
10. Applicable law, jurisdiction<br />
For complete Sales Terms and Delivery Conditions of <strong>ACO</strong> Passavant<br />
GmbH, please refer to:<br />
www.aco-haustechnik.de/unternehmen<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
17<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
<strong>0150.16.08</strong> B<br />
3. Repair and/or replacement costs to be borne by Supplier – as far as<br />
the objection is justified – shall include costs for the replaced part including<br />
inland shipping costs as well as reasonable costs for removal and<br />
installation, and furthermore, if reasonably demandable in the individual<br />
case, costs for possible provision of its fitters and assistants.<br />
4. In particular, no warranty shall be granted in the following cases:<br />
Unsuitable or improper use, faulty assembly and/or putting into operation<br />
by Purchaser or any third party, natural wear and tear, faulty or<br />
negligent usage, improper maintenance 1, unsuitable operating means,<br />
defective construction works, unsuitable construction ground, chemical,<br />
electrochemical or electrical impacts – as far as such impacts are not<br />
due to Supplier's intention or negligence.<br />
5. Supplier shall not be responsible for consequences resulting from<br />
Purchaser's or any third Party's improper repairs. This provision shall<br />
apply also to alterations made to the object of delivery without Supplier's<br />
prior consent.<br />
6. The claims as fixed under section 6 – except of those resulting from<br />
section 478, 479, 438 subsection 1 no. 2, 634a subsection 1 no. 2<br />
German Civil Code – shall expire by limitation one year after delivery.<br />
tenance works have to be carried out by properly qualified staff, the closing of a<br />
maintenance contract covering the complete drainage plant is strongly recommended.
8 Suggested installations<br />
Sinkamat-K for below ground installation in frostproof premises below the backflow level, without insulation<br />
Tiles<br />
Base plate<br />
Soil<br />
Sinkamat-K for below ground installation in frostproof premises below the backflow level, without insulation, with sealing flange<br />
Tiles<br />
Base plate<br />
Soil<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
18<br />
Pump cable<br />
<strong>ACO</strong> small lifting plant<br />
Sinkamat-K<br />
for ground installation in<br />
frostproof premises below<br />
the backflow level<br />
Top section<br />
Pump cable<br />
Sealing flange<br />
<strong>ACO</strong> small lifting plant<br />
Sinkamat-K<br />
for ground installation in<br />
frostproof premises below<br />
the backflow level,<br />
with sealing flange
19<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
Sinkamat-K for below ground installation in frostproof premises below the backflow level, with insulation<br />
Tiles<br />
Thermal insulation<br />
Base plate<br />
Soil<br />
<strong>0150.16.08</strong> B<br />
Pump cable<br />
<strong>ACO</strong> small lifting plant<br />
Sinkamat-K<br />
for ground installation in<br />
frostproof premises below<br />
the backflow level<br />
Sinkamat-K for below ground installation in frostproof premises below the backflow level, with insulation, with sealing flange<br />
Tiles<br />
Thermal insulation<br />
Base plate<br />
Soil<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
Top section<br />
Pump cable<br />
Sealing flange<br />
<strong>ACO</strong> small lifting plant<br />
Sinkamat-K<br />
for ground installation in<br />
frostproof premises below<br />
the backflow level,<br />
with sealing flange
9 Maintenance and functional check<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
20<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
21<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
<strong>0150.16.08</strong> B<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
22<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Service-Line Tel. +49 (0) 36965 819–0<br />
Fax +49 (0) 36965 819–361<br />
23<br />
<strong>ACO</strong> <strong>Haustechnik</strong><br />
<strong>0150.16.08</strong> B<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
Maintenance and functional check<br />
of plant carried out as per installation and operating manual on:<br />
1. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:<br />
2. Maintenance:<br />
Date:<br />
Company:<br />
Telephone:
<strong>ACO</strong> Passavant GmbH<br />
Im Gewerbepark 11c<br />
D-36457 Stadtlengsfeld<br />
Tel. ++49 (0) 36965 819–0<br />
Fax ++49 (0) 36965 819–361<br />
www.aco-haustechnik.de<br />
The <strong>ACO</strong> Group. A strong family you can build on.<br />
Installation notes<br />
As per: 07/2010<br />
Origin: German manual<br />
Subject no. <strong>0150.16.08</strong> B<br />
HT 540E/07/2010 ● As per: 04/2010 LTC ● Subject no. <strong>0150.16.08</strong> B<br />
Origin: German manual ● Subject to technical alterations!