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WORKMANSHIP STANDARD WS011 - L-3 Communications

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Liquid Cooling 4.10.1<br />

Liquid Cooling<br />

A<br />

B<br />

<strong>WORKMANSHIP</strong> <strong>STANDARD</strong> WS005<br />

Note: On liquid cooled products the specified torque<br />

requirements must be adhered to, however,<br />

torque paint is prohibited due to the<br />

possibility of contamination.<br />

Exception: Lower level parts and assemblies such<br />

as, cables and harnesses, that are<br />

installed externally may have torque paint<br />

as specified in assembly instructions.<br />

Acceptable<br />

Quick disconnect, (QD), liquid cooling<br />

receptacles are installed and torqued per<br />

drawing specifications.<br />

Protective covers removed for picture.<br />

A. Male quick disconnect receptacle (protective<br />

cover removed for picture).<br />

Note: All liquid cooling receptacles are to be covered<br />

with a clean cover at all times until mated with<br />

a mating connector.<br />

B. Female quick disconnect receptacle<br />

(protective cover removed for picture).<br />

01-10-2001 Page 1 of 11 WS-005-4.10.1<br />

Printed version of this document may be obsolete. Verify revision and issue date against the on-line system.


Liquid Cooling 4.10.1<br />

Liquid Cooling<br />

A<br />

A<br />

<strong>WORKMANSHIP</strong> <strong>STANDARD</strong> WS005<br />

Acceptable<br />

A. All internal fittings/connections on Liquid<br />

Cooled Chassis’ shall be torqued to the<br />

drawing specifications.<br />

(Semi-rigid coax connection is shown in this<br />

view).<br />

Note: Torque paint is not to be used on Liquid<br />

Cooled Assemblies.<br />

Acceptable<br />

A. Quick Disconnect (QD) installed in Liquid<br />

Cooled Chassis.<br />

QD is torqued to the drawing specifications<br />

without torque paint applied.<br />

Protective cover has been removed for<br />

picture.<br />

01-10-2001 Page 2 of 11 WS-005-4.10.1<br />

Printed version of this document may be obsolete. Verify revision and issue date against the on-line system.


Liquid Cooling 4.10.1<br />

Liquid Cooling<br />

A<br />

<strong>WORKMANSHIP</strong> <strong>STANDARD</strong> WS005<br />

Acceptable<br />

Coolant lines are routed without distortion.<br />

Connections are torqued per drawing<br />

specifications.<br />

Defect<br />

A. Torque paint on liquid cool connections.<br />

01-10-2001 Page 3 of 11 WS-005-4.10.1<br />

Printed version of this document may be obsolete. Verify revision and issue date against the on-line system.


Liquid Cooling 4.10.1<br />

Liquid Cooling<br />

<strong>WORKMANSHIP</strong> <strong>STANDARD</strong> WS005<br />

Acceptable<br />

Liquid Cooled LRU<br />

Cover has been removed for picture.<br />

Unit is clean and free of Foreign Object<br />

Debris (FOD).<br />

All fittings and wedge locks are torqued to<br />

the drawing specifications.<br />

Acceptable<br />

Liquid Cooled LRU (Close-up view)<br />

Cover has been removed for picture.<br />

Modules have been installed and wedgelocks<br />

have been torqued to the drawing<br />

specifications. (Not visible in picture).<br />

Extractors are secured in the locked<br />

position.<br />

Acceptable<br />

Liquid Cooled LRU<br />

Liquid cool fittings are clean and covered<br />

with a protective cover (for both cleanliness<br />

and damage protection purposes).<br />

01-10-2001 Page 4 of 11 WS-005-4.10.1<br />

Printed version of this document may be obsolete. Verify revision and issue date against the on-line system.


Liquid Cooling 4.10.1<br />

Liquid Cooling<br />

A<br />

A<br />

<strong>WORKMANSHIP</strong> <strong>STANDARD</strong> WS005<br />

Defect<br />

Internal fittings/connections that have torque<br />

paint applied after being torqued.<br />

A. (Semi rigid coax connection is shown in this<br />

view with torque paint applied).<br />

Defect<br />

A. Torque paint has been applied to QD after<br />

being torqued.<br />

Protective cover has been removed for<br />

picture.<br />

01-10-2001 Page 5 of 11 WS-005-4.10.1<br />

Printed version of this document may be obsolete. Verify revision and issue date against the on-line system.


Liquid Cooling 4.10.1<br />

Liquid Cooling<br />

A<br />

B<br />

<strong>WORKMANSHIP</strong> <strong>STANDARD</strong> WS005<br />

A<br />

Defect<br />

Liquid Cooled LRU<br />

Cover has been removed for picture.<br />

Torque paint has been used on modules.<br />

(See close-up view).<br />

Defect<br />

Liquid Cooled LRU (Close-up view)<br />

A. Ejector / locking tabs have torque paint.<br />

Torque paint on wedge-lock hardware (not<br />

shown).<br />

FOD or contamination in assembly. (Not<br />

shown).<br />

Defect<br />

Liquid Cooled LRU<br />

A. QD is missing a protective cover.<br />

B. Torque paint has been used on liquid<br />

cooled connectors.<br />

01-10-2001 Page 6 of 11 WS-005-4.10.1<br />

Printed version of this document may be obsolete. Verify revision and issue date against the on-line system.


Liquid Cooling 4.10.1<br />

Liquid Cooling<br />

A<br />

B<br />

<strong>WORKMANSHIP</strong> <strong>STANDARD</strong> WS005<br />

Note: On liquid cooled product, assembly hardware,<br />

should be torqued to the drawing<br />

specifications.<br />

Target<br />

Wedge-lock is torqued to the drawing<br />

specifications without the use of torque<br />

paint.<br />

Quick disconnect is covered with a clean<br />

protective cover.<br />

Defect<br />

A. Wedge lock has torque paint applied.<br />

B. Missing protective cover from quick<br />

disconnect fitting.<br />

01-10-2001 Page 7 of 11 WS-005-4.10.1<br />

Printed version of this document may be obsolete. Verify revision and issue date against the on-line system.


Liquid Cooling 4.10.1<br />

Liquid Cooling<br />

<strong>WORKMANSHIP</strong> <strong>STANDARD</strong> WS005<br />

Target<br />

Female quick disconnect fitting mounted<br />

to chassis and torqued to the specified<br />

requirement.<br />

Protective cover has been removed for<br />

picture.<br />

Target<br />

Female quick disconnect fitting mounted<br />

to chassis, torqued to the specified<br />

requirement and covered with a<br />

protective cover to prevent<br />

contamination or damage.<br />

Defect<br />

Female quick disconnect fitting mounted<br />

to chassis has torque paint applied.<br />

Missing protective cover.<br />

01-10-2001 Page 8 of 11 WS-005-4.10.1<br />

Printed version of this document may be obsolete. Verify revision and issue date against the on-line system.


Liquid Cooling 4.10.1<br />

Liquid Cooling<br />

A<br />

<strong>WORKMANSHIP</strong> <strong>STANDARD</strong> WS005<br />

Target<br />

Female quick disconnect mounted to the<br />

chassis and torqued to the specified<br />

requirement without torque paint applied.<br />

Part is clean and free of FOD.<br />

Protective cap removed for picture.<br />

Defect<br />

A. Female quick disconnect is contaminated<br />

with FOD (fibrous particles) that could<br />

cause the plunger to stick in the open<br />

position.<br />

Protective cover removed for picture.<br />

01-10-2001 Page 9 of 11 WS-005-4.10.1<br />

Printed version of this document may be obsolete. Verify revision and issue date against the on-line system.


Liquid Cooling 4.10.1<br />

Liquid Cooling<br />

B<br />

A<br />

A<br />

<strong>WORKMANSHIP</strong> <strong>STANDARD</strong> WS005<br />

Target Male Quick Disconnect<br />

Plunger is seated to the “O” ring.<br />

Free of Foreign Object Debris (FOD).<br />

Defect Male Quick Disconnect<br />

A. Plunger is recessed. (Stuck open).<br />

Defect Male Quick Disconnect<br />

A. FOD in mating cavity.<br />

B. Burrs/damage on tightening hardware.<br />

01-10-2001 Page 10 of 11 WS-005-4.10.1<br />

Printed version of this document may be obsolete. Verify revision and issue date against the on-line system.


Liquid Cooling 4.10.1<br />

Liquid Cooling<br />

A<br />

B<br />

<strong>WORKMANSHIP</strong> <strong>STANDARD</strong> WS005<br />

Defect (Male Quick Disconnect)<br />

A. Plunger is stuck open.<br />

B. Quick disconnect has fibrous material<br />

that can cause the plunger to stick open.<br />

01-10-2001 Page 11 of 11 WS-005-4.10.1<br />

Printed version of this document may be obsolete. Verify revision and issue date against the on-line system.

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