9 - AHP Merkle GmbH

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5 Cylinder fi nder 92 8 10 10 12 12 16 16 20 20 25 25 32 32 40 40 50 50 60 60 80 70 80 1,51 1,23 2,36 2,01 3,78 2,90 6,03 4,90 9,42 7,65 14,72 11,59 23,12 18,60 37,68 30,61 58,87 50,24 94,40 72,42 115,40 103,62 80 150,76 160 201,00 100 122,50 90 190,76 180 254,34 100 175,84 100 235,50 200 314,00 125 191,34 125 367,97 250 490,63 160 289,63 ! Piston Ø (mm) 16 20 25 32 40 50 63 80 100 Piston area A1 (cm 2 ) 2,01 3,14 4,91 8,04 12,56 19,63 31,16 50,24 78,50 125 122,66 140 153,86 Rod Ø (mm) Ring area A2 (cm 2 ) Table of piston forces pushing 5 bar 72 PSI 100,5 157 245,5 402 628 981,5 75,5 61,25 117,75 100,5 189 145 301,5 245 471 382,5 736 579,5 1155,5 1557,5 929,5 2512 3925 6133 pulling 1884 1531 2944 2512 10 bar 144 PSI pushing 201 314 491 804 1256 1963 3115 5024 pulling 151 122,5 235,5 201 378 290 603 490 942 765 1472 1159 2311 1859 3768 3062 25 bar 360 PSI pushing 377,5 502,5 306,25 785 1227,5 2010 3140 pulling 588,75 502,5 945 725 1507,5 1225 2355 1912,5 3680 4907,5 2897,5 50 bar 720 PSI pushing 1005 1570 2455 4020 6280 9815 pulling 755 612,5 1177,5 1005 1890 1450 3015 2450 4710 3825 7360 5795 5777,5 11555 7787,5 15575 4647,5 9295 9420 18840 12560 25120 7652,5 15305 80 bar 576 PSI pushing 1608 2512 3928 6432 10048 1208 18400 36800 91990 183980 294370 367970 588750 919920 1839840 24530 49060 122650 245310 392500 490630 785000 1226570 2453140 14480 28960 72400 144810 231700 289630 463400 724070 1448140 980 1884 1608 3024 2320 4824 3920 7536 6120 18488 24990 14872 30144 40192 24488 100 bar 1440 PSI 2010 3140 4910 8040 12560 1510 1225 2355 2010 3780 2900 6030 4900 9420 7650 23110 31150 18590 37680 50265 30610 160 bar 2300 PSI 3216 5024 7856 12864 2416 1960 3768 3216 6048 4640 9648 7840 15027 20096 12240 11776 14720 23552 15704 19630 31408 9272 11590 18544 36976 49840 29744 60288 80384 48976 250 bar 3600 PSI 5025 7850 12275 20100 31400 49075 77875 3775 3062,5 5887,5 5025 9450 7250 15075 12250 23550 19125 36800 28975 57775 46475 94200 125600 76525 500 bar 7200 PSI 7536 15072 37680 75360 120570 150720 241150 376800 753600 10050 20100 50240 100480 160770 200960 321540 502400 1004800 6120 12240 30610 61230 97970 122460 195930 306150 612300 9530 19060 47680 95360 152570 190720 305150 476800 953600 12717 25434 63585 127170 203470 244340 406940 635850 1271700 8790 17580 43950 87900 140640 175800 281280 439500 879000 11775 23550 58860 117750 188400 235500 376800 588750 1177500 15700 31400 78500 157000 251200 314000 502400 785000 1570000 9560 19130 47830 95670 153070 191340 306140 478350 956700 pulling 10050 15700 24550 40200 7550 6125 11775 10050 18900 14500 30150 24500 47100 38250 73600 57950 188400 251200 153050 5887 14718 29435 47096 58870 94190 147170 294340 7850 19625 39250 62800 78500 125600 196250 392500 5024 12560 25120 40192 50240 80380 125600 251200 4720 9440 23600 47200 75520 94400 151040 236000 472000 12266 30665 61330 98130 126660 196250 306650 613300 3620 7240 18100 36210 57930 72420 115870 181050 362100 62800 98150 115550 155750 92950 5770 11540 28840 57680 92290 115360 184570 288400 576800 7693 15386 38465 76930 123088 153860 246176 384650 769300 5180 10360 25900 51810 82900 103620 165790 259050 518100 You will find the possible piston/rod combinations in our product pages. Forces in N at working pressure Attention: The values in this table do NOT take friction loss into account. For further information see Chapter 1.3. pushing pulling pushing pulling pushing pulling pushing pulling
BZ 500 BZ 320 BRB 250 BZR 500 125–200 1 BZR 320 25–63 80–100 125–200 1 1 16 25–63 80–100 125–200 25–63 80–100 125 25–100 BZN 500 16 25–63 80–100 125–200 1 BZN 320 25–63 80–100 125 BRBN 250 25–100 MBZ160 MBZ160L BZH 500 BZP 500 BZ 250 BVZ 250 Index Block cylinder 1 1 1 1 Piston Ø (mm) 25–63 25–63 25–63 80–100 25–125 25–125 25–125 Max. pressure (bar/PSI) 500/7200 320/4600 250/3600 320/4600 320/4600 250/3600 250/3600 500/7200 320/4600 500/7200 500/7200 250/3600 Stroke (mm) 0...100 0...130 0...160 101...200 131...200 ≥161 201...500 0...100 0...130 0...160 101...200 131...200 ≥161 201...500 0...100 101...200 0...100 0...130 0...160 101...200 131...200 ≥161 0...50 0...50 0... 200 40–100 250/3600 0...100 Centering collar Keyway Options Characteristics Application Viton ® seal Vented Cushioning ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Possibility of O-Ring port System port Temperature with standard seals –15...80°C 5...176°F –15...80°C 5...176°F –15...80°C 5...176°F –15...80°C 5...176°F –15...180°C 5... 356°F –15...120°C 5...248°F –15...130°C 5...266°F –15...180°C 5... 356°F Customer Customer request request 180°C/356°F 180°C/356°F –15...80°C 5...176°F –15...80°C 5...176°F –15...80°C 5...176°F –15...80°C 5...176°F Temperature with viton ® seals –15...120°C 5...248°F –15...120°C 5...248°F –15...120°C 5...248°F –15...100°C 5...212°F Switch without inductive, high-pressure resistant magnetic field mechanical inductive, external external switch without without Standard ■ Non-controllable cushioning Controllable cushioning Customer request Not possible Cylinder fi nder en dipp ® system Non-rotating piston rod Guide rods / integrated guiding Rotation possible Cylindertube suitable as a guide For stamping application Direct installation of cylinder possible 93
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ahp.book 3.0 BZN 250 1/60 ahp.plus
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ahp.plus Schnelllieferprogramm Für
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ahp informiert. 1 Grundlegendes zu
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2.7 Zentrierbund . . . . . . . . .
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10 Rundblockzylinder (RZ) Rundblock
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1.3 Allgemeine Berechnungen ! 12 Um
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14 Knickfestigkeit Zur richtigen Di
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1.7 Betriebstemperatur ! 16 Die Obe
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1.11 Einfluss äußerer Kräfte ! 1
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1.14 Anwendungssituationen von Hydr
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22 Lecköl Als Sonderkonstruktion g
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2 Zylinder Merkmale 2.1 Bauteildefi
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2.4 Hydraulikzylinder mit Besonderh
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28 Mehrstellungszylinder Der Mehrst
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2.7 Zentrierbund 2.8 Nut ! 30 Wird
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Tipp 2.10 Korrosionsbeständige Aus
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! 3.2 Magnetfeldsensoren 34 Magnetf
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4 Betriebs- und Wartungshinweise 4.
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! 38 Montage der Stangendichtung Be
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! Tipp ! 40 Montage von Führungsb
Page 46 and 47: 4.5 Montage und Inbetriebnahme von
Page 48 and 49: 44 Einstellbare induktive Näherung
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Page 52 and 53: STZ 250 40-63 2 80-100 125-200 RZ 5
Page 55 and 56: ahp informiert. 1 Basic information
Page 57: 2.7 Centering collar . . . . . . .
Page 60 and 61: 56 Circular block cylinder (RZ) Cir
Page 62 and 63: 1.3 General calculations ! 58 Conve
Page 64 and 65: 60 Buckling strength Proper dimensi
Page 66 and 67: 1.8 Air in the hydraulic system 62
Page 68 and 69: 1.11 Effect of external forces ! 64
Page 70 and 71: 1.14 Application situations for hyd
Page 72 and 73: 68 Leakage oil As a special design
Page 74 and 75: 2 Cylinder parameters 2.1 Component
Page 76 and 77: 2.4 Hydraulic cylinders with specia
Page 78 and 79: 74 Multiposition cylinders Multipos
Page 80 and 81: 2.7 Centering collar 76 If the cyli
Page 82 and 83: Tip 2.10 Corrosion-resistant design
Page 84 and 85: ! 3.2 Magnetic field sensors 80 Mag
Page 86 and 87: 4 Operating and maintenance instruc
Page 88 and 89: ! 84 Installing the rod seal If the
Page 90 and 91: ! Tip ! 86 Installing the guide rin
Page 92 and 93: 4.5 Assembly and commissioning of h
Page 94 and 95: 90 Adjustable inductive proximity s
Page 98 and 99: STZ 250 40-63 2 80-100 125-200 RZ 5
Page 101 and 102: ahp informiert. 1 Notions fondament
Page 103 and 104: 2.7 Centrage . . . . . . . . . . .
Page 105 and 106: 1.1 Explications relatives aux diff
Page 107 and 108: Notions fondamentales concernant le
Page 109 and 110: ! Info Pour les charges de poussée
Page 111 and 112: ! 1.4 Pressions dans les vérins hy
Page 113 and 114: 1.10 Mode d‘action de l‘amortis
Page 115 and 116: ! Les HFC sont ce que l‘on appell
Page 117 and 118: ! Info La mise en place de diviseur
Page 119 and 120: ! Pour obtenir une durée de vie la
Page 121 and 122: 2.2 Qualité de finition des tiges
Page 123 and 124: ! Vérin double effet - poussée Il
Page 125 and 126: ! Info Conclusion Les vérins hydra
Page 127 and 128: 2.9 Extrémités de tige de piston
Page 129 and 130: 3 Capteurs et systèmes d‘interro
Page 131 and 132: 3.3 Capteurs mécaniques Les princi
Page 133 and 134: ! ! Info Lorsque tous les travaux d
Page 135 and 136: Info ! Montage du joint de piston L
Page 137 and 138: 4.4 Obtenir des pièces de rechange
Page 139 and 140: ! 4.6 Réglage de l‘amortissement
Page 141 and 142: ! 4.8 Consignes générales de séc
Page 143 and 144: Vérin-bloc BZ 500 BZ 320 BRB 250 B
Page 145 and 146: Fichier Unité tire-noyau KZE 251 V
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ahp produziert. 1 Blockzylinder Blo
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Blockzylinder Block cylinder Vérin
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Typ Type Type BZ BZ 250 BZN BZN 250
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36 01 02 04 05 ... .9 Typ Type Type
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N m Z G4 Mit Nut With keyway Avec r
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Optionen Options Options V E… N m
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Nenndruck, statisch Nominal pressur
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BZ 500 BZ 500.50/32 BZ 500.63/40 BZ
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Optionen Options Options V E3 G4 Si
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Optionen Options Options V E… N m
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BZN 500.06 BZN 500.36 201 206 40 44
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BZN 500.50/32.N20 Hub Stroke Course
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Optionen Options Options V E3 G4 Si
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Mit Magnetfeld-Sensoren With magnet
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Wegmesssysteme für Blockzylinder (
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MBZ 160.32/20 Hub Stroke Course 10
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MBZ 160 MBZ 160.50/32 MBZ 160.63/40
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Schalterposition Position of switch
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Optionen Options Options V E... H20
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Optionen Options Options BRB / BRBN
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Optionen Options Options V E... N m
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Dichtsatz komplett Seal kit complet
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Verschraubung komplett mit Dichtung
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Ersatzschalter Replacement sensor D
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Ersatzschalter Replacement sensor D
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1/139
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Stanzzylinder Stamping cylinder Vé
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Bauform Style Forme 01 02 03 04 05
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N m Z Mit Nut With keyway Avec rain
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2/11
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Rundblockzylinder Circular block cy
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Bauform Style Forme 3/4 01 05 Ab La
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RZ 500.63/40 Hub Stroke Course 30 6
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Schiebereinheit Push unit Pousseur
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Typ Type Type BSE BSE XL BSEP ZSE Z
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Ausführung Mode Mode Mit Führungs
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Schalterdaten Switch data Caractér
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BSE 250 BSE 250.50/32 BSE 250.63/40
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Bauform Style Forme 1 2 1 2 201 V A
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4/35
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Standardzylinder Standard cylinder
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Typ Type Type UZ 100 * UZN 100 HZ 1
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Funktionsarten Operation mode Mode
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M1 M2 M T Kolbenstange mit Innengew
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Position der Näherungsschalter, D
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5/11
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Optionen Options Options V E… BAO
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Grundlagen Basic principles Princip
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Spare parts MHZ 160 Pièces de rech
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Normzylinder DIN standard cylinder
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Befestigungsarten Mounting modes Mo
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Lage der Anschlüsse Position of co
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Hydraulikzylinder mit äußerer Fü
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Funktionsarten Operation mode Mode
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Nenndruck Nominal pressure Pression
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7/7
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Kurzhubzylinder Short-stroke cylind
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Typ Type Type WKHZ KHZ WKHZ Seite P
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Schnelllieferprogramm KHZ und WKHZ
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8/11
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Einschraubzylinder Screw-in cylinde
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Funktionsarten Operation modes Mode
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9/7
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Kernzugeinheit Core pull unit Unit
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Typ Type Type KZE KZEP 204 V PR PL
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Zulässiges Drehmoment [Nm] Permitt
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Ersatzschalter Replacement Sensor D
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Flanschzylinder Flanged cylinder V
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Bauform Style Forme 01 Ab Lager Fro
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Doppelrohrzylinder Double-lined cyl
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Bauform Style Forme 05 15 12 02 Fun
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12/9
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Spannelemente Clamping elements El
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Typ Type Type BZK 250 BZF 500 SZ 25
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13/11
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Drehantrieb Rotary drive unit Servo
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Funktionsarten Operation modes Mode
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ahp.spezial 15/1 15
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Mehrstellungszylinder Der Mehrstell
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Zweikraftzylinder - ziehend Bei die
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Zubehör Accessories Accessoires 16
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Kupplung Coupling Accouplement Arti
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Schutzrohr Protection tube Tube pro
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018883 GEG. M16 . 20 Artikelnummer
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Lagerbock LB-LD Bearing pedestals L
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Bolzen BO-PP Bolts BO-PP Axes de fi
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Gelenk RC Joint RC Articulation RC
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Haltewinkel Fixation angle Equerre
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Artikelnummer Part number Numéro d
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Abb. A Abb. B 021701 156897 021699
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Schaltertester Switch tester Testeu
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28 B A 80 132 132 M8 Schalter Ansch
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Einmaulschlüssel (passend für AHP
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ahp.international North America Eur
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