9 - AHP Merkle GmbH

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2 Cylinder parameters 2.1 Component definitions 70 Unambiguous terminology prevents unnecessary loss of time in discussions and in fi nding the best solution. The same applies to manufacturing and confi guring the ordered goods. For this reason, the individual components will be explained in more detail in the following chapter. 1 2 Block cylinder Rod end guide Rod end guide Standard cylinder 3 Push unit Screw Head Front plate Piston rod with piston Screw Piston rod with piston Holding plate Rod end guide Head Locknut Tube Guide rods Piston rod with piston Housing Rear end cap Housing (Rear end cap) Rod end guide
2.2 Surface quality of piston rods and cylinder running surfaces Tip ! Hardening, grinding, hard chrome plating The service life of hydraulic cylinders depends on the quality of the piston rod, among other things. Hardened rods have a signifi cantly thicker case depth, which signifi cantly increases its resistance to wear – and especially to impact effects. For optimal surface adjustment, the hardened rods are polished and if necessary also hard chrome plated. At AHP Merkle, almost all piston rods are hardened and polished. For long-stroke cylinders the piston rods are additionally hard chrome plated. The hardening process gives the piston rod material a case depth in the range from 1.5 to 2.5 mm (0.059 to 0.098 inches). This reaches a hardness value of up to 57 HRC. Hard chrome plating the surface increases the hardness value to up to 67 HRC, increasing the durability of the piston rod. As a result, the hardened piston rods are much more resistant to impact, scratches and other wear. This increases their life, and also the life of the seals. Roller burnishing As an alternative to thermal, chemical and other processes for surface hardening, roller burnishing is also used for cylinder running surfaces. This burnishing process is a non-cutting surface treatment that creates a highprecision, high-strength cylinder running surface. For example, at AHP Merkle the housings of the block cylinders are given a more „refi ned“ quality by the roller burnishing process. This increases the percentage contact area of the piston running surface, which provides optimal values in relation to wear and life of the cylinder. 2.3 Operation modes Hydraulic cylinders differ both in their design and in their drive characteristics. Due to the wide variety of options, there is an optimal cylinder solution for almost any application. To make it easy to distinguish between the various solutions, at AHP they are assigned various number combinations. The most important of these are listed below. Single acting: 101: power stroke pushing – retraction via external force 102: power stroke pulling – extension via external force 111: power stroke pushing – retraction via an integrated spring 112: power stroke pulling – extension via an integrated spring When the cylinder is retracted via an integrated spring, only the force for the return stroke is applied. External masses are not taken into account. In practice this type of piston return of single acting cylinders is generally only relevant for short strokes. Double acting: 201: double-acting – non cushioned 206: double-acting – cushioned forward stroke 208: double-acting – cushioned return stroke 204: double-acting – forward and return stroke cushioned Special designs: 202: double acting for various media (consultation with AHP Merkle is necessary) Not all operation modes are available for all cylinders. Additional options, and special design requirements are available upon request for each cylinder. Please contact us! Cylinder parameters en 71
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ahp.book 3.0 BZN 250 1/60 ahp.plus
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ahp.plus Schnelllieferprogramm Für
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ahp informiert. 1 Grundlegendes zu
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2.7 Zentrierbund . . . . . . . . .
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10 Rundblockzylinder (RZ) Rundblock
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1.3 Allgemeine Berechnungen ! 12 Um
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14 Knickfestigkeit Zur richtigen Di
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1.7 Betriebstemperatur ! 16 Die Obe
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1.11 Einfluss äußerer Kräfte ! 1
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Page 26 and 27: 22 Lecköl Als Sonderkonstruktion g
Page 28 and 29: 2 Zylinder Merkmale 2.1 Bauteildefi
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Page 32 and 33: 28 Mehrstellungszylinder Der Mehrst
Page 34 and 35: 2.7 Zentrierbund 2.8 Nut ! 30 Wird
Page 36 and 37: Tipp 2.10 Korrosionsbeständige Aus
Page 38 and 39: ! 3.2 Magnetfeldsensoren 34 Magnetf
Page 40 and 41: 4 Betriebs- und Wartungshinweise 4.
Page 42 and 43: ! 38 Montage der Stangendichtung Be
Page 44 and 45: ! Tipp ! 40 Montage von Führungsb
Page 46 and 47: 4.5 Montage und Inbetriebnahme von
Page 48 and 49: 44 Einstellbare induktive Näherung
Page 50 and 51: 46 8 10 1,51 1,23 10 12 2,36 2,01 1
Page 52 and 53: STZ 250 40-63 2 80-100 125-200 RZ 5
Page 55 and 56: ahp informiert. 1 Basic information
Page 57: 2.7 Centering collar . . . . . . .
Page 60 and 61: 56 Circular block cylinder (RZ) Cir
Page 62 and 63: 1.3 General calculations ! 58 Conve
Page 64 and 65: 60 Buckling strength Proper dimensi
Page 66 and 67: 1.8 Air in the hydraulic system 62
Page 68 and 69: 1.11 Effect of external forces ! 64
Page 70 and 71: 1.14 Application situations for hyd
Page 72 and 73: 68 Leakage oil As a special design
Page 76 and 77: 2.4 Hydraulic cylinders with specia
Page 78 and 79: 74 Multiposition cylinders Multipos
Page 80 and 81: 2.7 Centering collar 76 If the cyli
Page 82 and 83: Tip 2.10 Corrosion-resistant design
Page 84 and 85: ! 3.2 Magnetic field sensors 80 Mag
Page 86 and 87: 4 Operating and maintenance instruc
Page 88 and 89: ! 84 Installing the rod seal If the
Page 90 and 91: ! Tip ! 86 Installing the guide rin
Page 92 and 93: 4.5 Assembly and commissioning of h
Page 94 and 95: 90 Adjustable inductive proximity s
Page 96 and 97: 5 Cylinder fi nder 92 8 10 10 12 12
Page 98 and 99: STZ 250 40-63 2 80-100 125-200 RZ 5
Page 101 and 102: ahp informiert. 1 Notions fondament
Page 103 and 104: 2.7 Centrage . . . . . . . . . . .
Page 105 and 106: 1.1 Explications relatives aux diff
Page 107 and 108: Notions fondamentales concernant le
Page 109 and 110: ! Info Pour les charges de poussée
Page 111 and 112: ! 1.4 Pressions dans les vérins hy
Page 113 and 114: 1.10 Mode d‘action de l‘amortis
Page 115 and 116: ! Les HFC sont ce que l‘on appell
Page 117 and 118: ! Info La mise en place de diviseur
Page 119 and 120: ! Pour obtenir une durée de vie la
Page 121 and 122: 2.2 Qualité de finition des tiges
Page 123 and 124: ! Vérin double effet - poussée Il
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! Info Conclusion Les vérins hydra
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2.9 Extrémités de tige de piston
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3 Capteurs et systèmes d‘interro
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3.3 Capteurs mécaniques Les princi
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! ! Info Lorsque tous les travaux d
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Info ! Montage du joint de piston L
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4.4 Obtenir des pièces de rechange
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! 4.6 Réglage de l‘amortissement
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! 4.8 Consignes générales de séc
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Vérin-bloc BZ 500 BZ 320 BRB 250 B
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Fichier Unité tire-noyau KZE 251 V
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ahp produziert. 1 Blockzylinder Blo
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Blockzylinder Block cylinder Vérin
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Typ Type Type BZ BZ 250 BZN BZN 250
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36 01 02 04 05 ... .9 Typ Type Type
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N m Z G4 Mit Nut With keyway Avec r
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Optionen Options Options V E… N m
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Nenndruck, statisch Nominal pressur
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BZ 500 BZ 500.50/32 BZ 500.63/40 BZ
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Optionen Options Options V E3 G4 Si
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Optionen Options Options V E… N m
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BZN 500.06 BZN 500.36 201 206 40 44
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BZN 500.50/32.N20 Hub Stroke Course
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Optionen Options Options V E3 G4 Si
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Mit Magnetfeld-Sensoren With magnet
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Wegmesssysteme für Blockzylinder (
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MBZ 160.32/20 Hub Stroke Course 10
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MBZ 160 MBZ 160.50/32 MBZ 160.63/40
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Schalterposition Position of switch
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Optionen Options Options V E... H20
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Optionen Options Options BRB / BRBN
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Optionen Options Options V E... N m
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Dichtsatz komplett Seal kit complet
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Verschraubung komplett mit Dichtung
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Ersatzschalter Replacement sensor D
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Ersatzschalter Replacement sensor D
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1/139
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Stanzzylinder Stamping cylinder Vé
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Bauform Style Forme 01 02 03 04 05
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N m Z Mit Nut With keyway Avec rain
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2/11
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Rundblockzylinder Circular block cy
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Bauform Style Forme 3/4 01 05 Ab La
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RZ 500.63/40 Hub Stroke Course 30 6
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Schiebereinheit Push unit Pousseur
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Typ Type Type BSE BSE XL BSEP ZSE Z
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Ausführung Mode Mode Mit Führungs
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Schalterdaten Switch data Caractér
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BSE 250 BSE 250.50/32 BSE 250.63/40
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Bauform Style Forme 1 2 1 2 201 V A
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4/35
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Standardzylinder Standard cylinder
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Typ Type Type UZ 100 * UZN 100 HZ 1
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Funktionsarten Operation mode Mode
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M1 M2 M T Kolbenstange mit Innengew
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Position der Näherungsschalter, D
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5/11
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Optionen Options Options V E… BAO
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Grundlagen Basic principles Princip
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Spare parts MHZ 160 Pièces de rech
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Normzylinder DIN standard cylinder
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Befestigungsarten Mounting modes Mo
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Lage der Anschlüsse Position of co
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Hydraulikzylinder mit äußerer Fü
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Funktionsarten Operation mode Mode
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Nenndruck Nominal pressure Pression
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7/7
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Kurzhubzylinder Short-stroke cylind
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Typ Type Type WKHZ KHZ WKHZ Seite P
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Schnelllieferprogramm KHZ und WKHZ
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8/11
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Einschraubzylinder Screw-in cylinde
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Funktionsarten Operation modes Mode
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9/7
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Kernzugeinheit Core pull unit Unit
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Typ Type Type KZE KZEP 204 V PR PL
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Zulässiges Drehmoment [Nm] Permitt
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Ersatzschalter Replacement Sensor D
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Flanschzylinder Flanged cylinder V
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Bauform Style Forme 01 Ab Lager Fro
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Doppelrohrzylinder Double-lined cyl
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Bauform Style Forme 05 15 12 02 Fun
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12/9
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Spannelemente Clamping elements El
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Typ Type Type BZK 250 BZF 500 SZ 25
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13/11
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Drehantrieb Rotary drive unit Servo
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Funktionsarten Operation modes Mode
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ahp.spezial 15/1 15
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Mehrstellungszylinder Der Mehrstell
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Zweikraftzylinder - ziehend Bei die
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Zubehör Accessories Accessoires 16
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Kupplung Coupling Accouplement Arti
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Schutzrohr Protection tube Tube pro
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018883 GEG. M16 . 20 Artikelnummer
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Lagerbock LB-LD Bearing pedestals L
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Bolzen BO-PP Bolts BO-PP Axes de fi
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Gelenk RC Joint RC Articulation RC
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Haltewinkel Fixation angle Equerre
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Artikelnummer Part number Numéro d
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Abb. A Abb. B 021701 156897 021699
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Schaltertester Switch tester Testeu
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28 B A 80 132 132 M8 Schalter Ansch
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Einmaulschlüssel (passend für AHP
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ahp.international North America Eur
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9 - AHP Merkle GmbH

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